CN209886309U

CN209886309U - Novel ultrasonic cleaner is used in blast pipe production

Info

Publication number: CN209886309U
Application number: CN201920273413.5U
Authority: CN
Inventors: 曾三生
Original assignee: Nanchang Guangya Automobile Exhaust Pipe Co Ltd
Current assignee: Nanchang Guangya Automobile Exhaust Pipe Co Ltd
Priority date: 2019-03-05
Filing date: 2019-03-05
Publication date: 2020-01-03
Anticipated expiration: 2029-03-05

Abstract

The utility model discloses a novel ultrasonic cleaner is used in blast pipe production, its structure includes the casing, the stabilizer blade, square groove, the inlet tube, the drain pipe, external power cord, the top cap, the handle, the control box, the switch button, wash the jar, supersonic generator, the transducer, a circuit board, a single-chip microcomputer, first port, the second port, the third port, the fourth port, the fifth port, the sixth port, seventh port and water guide structure, through having set up the water guide structure, carry out water conservancy diversion circulation with the washing liquid and use, and wash away the washing to the filter when the washing liquid discharges, reached when using the washing liquid circulation, needn't clear up and change the filter, reduce user's manual operation, and practiced thrift the consumption of washing liquid.

Description

Novel ultrasonic cleaner is used in blast pipe production

Technical Field

The utility model relates to an ultrasonic cleaner technical field, concretely relates to novel ultrasonic cleaner is used in blast pipe production.

Background

Need wash the blast pipe through ultrasonic cleaner before the blast pipe production leaves the factory, guarantee the cleanliness factor of blast pipe, so that sell, but prior art ultrasonic cleaner can't recycle the washing liquid, and it is too big to remove the use consumption of washing liquid, and some ultrasonic cleaner adopt to increase the filter at the outlet and filter the washing liquid, nevertheless need clear up impurity in the filter after using for a long time, avoid influencing ultrasonic cleaner's drainage speed, the operation is complicated.

SUMMERY OF THE UTILITY MODEL

Technical problem to be solved

In order to overcome the prior art not enough, provide a novel blast pipe production is with ultrasonic cleaner now, for solving prior art and can't carry out recycle to the washing liquid to need clear up the problem of operation to the filter, reached when recycling to the washing liquid, needn't clear up the beneficial effect who changes to the filter.

(II) technical scheme

The utility model discloses a following technical scheme realizes: the utility model provides a novel ultrasonic cleaner is used in blast pipe production: the cleaning device comprises a machine shell, support legs, a square groove, a water inlet pipe, a water drain pipe, an external power line, a top cover, a handle, a control box, a switch button, a cleaning cylinder, an ultrasonic generator, a transducer, a circuit board, a single chip microcomputer, a first port, a second port, a third port, a fourth port, a fifth port, a sixth port, a seventh port and a water guide structure, wherein the bottom end of the machine shell is supported by the support legs, the left side and the right side of the machine shell are respectively provided with the square groove, the top end of the left side of the machine shell is provided with a through hole, the water inlet pipe extends into the through hole, the bottom of the left side of the machine shell is provided with the water drain pipe, the rear end of the machine shell is provided with the external power line, the top of the machine shell is sealed by the top cover, the top end of the, the cleaning cylinder is fixed in the groove, the bottom end of the cleaning cylinder is connected with the ultrasonic generator through the energy converter, the ultrasonic generator is fixed at the bottom end in the shell, the cleaning liquid is guided and controlled through the water guide structure at the outer side of the cleaning cylinder, the circuit board is arranged in the control box, the front end of the circuit board is provided with the single chip microcomputer, the bottom end of the circuit board is sequentially provided with a first port, a second port, a third port, a fourth port, a fifth port, a sixth port and a seventh port from left to right, the water guide structure consists of a first guide pipe, a first electromagnetic valve, a first three-way pipe, a second electromagnetic valve, a filter, a first filter screen, a second filter screen, a third three-way pipe, a second drain pipe, a third electromagnetic valve, a second guide pipe, a water suction pump, a third guide pipe, a fourth three-way pipe and a fourth electromagnetic valve, the right side of the, the water guide port is connected with a first guide pipe, a first electromagnetic valve is arranged at the top end of the first guide pipe, the first guide pipe is in an inverted L shape, the left end of the first guide pipe is connected with a first three-way pipe, the left end of the first three-way pipe is connected with a water discharge pipe, a second electromagnetic valve is arranged in the water discharge pipe, the top end of the first three-way pipe is connected with a filter through a guide pipe, a first filter screen and a second filter screen are sequentially arranged in the filter from bottom to top, the top end of the filter is connected with a third three-way pipe through a guide pipe, the right side of the third three-way pipe is connected with a water discharge port at the bottom end of a cleaning cylinder through a second water discharge pipe, a third electromagnetic valve is arranged at the joint of the second water discharge pipe and the cleaning cylinder, a water suction end is arranged at the bottom end of the water suction pump, the top end of the third, the output end is connected with a fourth three-way pipe through a third conduit, the end of the fourth three-way pipe is connected with the water inlet pipe, a fourth electromagnetic valve is arranged in the water inlet pipe, a water inlet is arranged at the top end of the left side of the cleaning cylinder, the right end of the fourth three-way pipe is connected with the water inlet through a conduit, an external power line and a switch button are respectively and electrically connected with the single chip microcomputer, and the single chip microcomputer is respectively and electrically connected with the ultrasonic generator, the transducer, the first electromagnetic valve, the second electromagnetic valve, the third electromagnetic valve, the water suction pump and the fourth electromagnetic valve through a first port, a second port, a third port, a fourth port, a fifth port, a sixth port and a seventh port.

Furthermore, the transducers are all three or more and are uniformly distributed at the bottom end of the cleaning cylinder.

Further, the diameter of the opening of the first filter screen is smaller than 0.1CM, and the diameter of the opening of the second filter screen is smaller than the diameter of the opening of the first filter screen.

Furthermore, a rotational flow preventer is arranged at the joint of the bottom end of the cleaning cylinder and the first guide pipe.

Furthermore, a water level meter is arranged in the water inlet at the left end of the cleaning cylinder.

Furthermore, the switch keys are respectively provided with two types, namely a power switch and a control switch, and the control switches are respectively provided with seven types.

Furthermore, the first electromagnetic valve, the second electromagnetic valve, the third electromagnetic valve and the fourth electromagnetic valve are 2w-200-20 series electromagnetic valves.

Furthermore, the model of the water suction pump adopts a BSP40160 series micro water pump.

(III) advantageous effects

Compared with the prior art, the utility model, following beneficial effect has:

1) the problem of can't recycle the washing liquid for solving prior art to need clear up the operation to the filter, through having set up the water guide structure, carry out water conservancy diversion recycle with the washing liquid, and wash the washing to the filter when the washing liquid is discharged, reached when using the washing liquid recycle, needn't clear up and change the filter, reduce user's manual operation, and practiced thrift the consumption of washing liquid.

Drawings

Other features, objects and advantages of the invention will become more apparent upon reading of the detailed description of non-limiting embodiments with reference to the following drawings:

fig. 1 is a schematic structural view of the present invention;

FIG. 2 is a schematic view of the internal structure of the housing of the present invention;

FIG. 3 is a partial enlarged view of area A of the present invention;

fig. 4 is a schematic diagram of the circuit board structure of the present invention;

fig. 5 is a circuit block diagram of the present invention.

In the figure: a machine shell-1, a support leg-2, a square groove-3, a water inlet pipe-4, a water outlet pipe-5, an external power line-6, a top cover-7, a handle-8, a control box-9, a switch button-10, a cleaning cylinder-11, an ultrasonic generator-12, an energy converter-13, a water guide structure-14, a circuit board-15, a singlechip-16, a first port-17, a second port-18, a third port-19, a fourth port-20, a fifth port-21, a sixth port-22, a seventh port-23, a first conduit-1401, a first electromagnetic valve 1402-1403, a second electromagnetic valve-1404, a filter-1405, a first filter screen-1406, a second filter screen-1407, a water outlet pipe-5, a first port-17, a second port-18, a third port-19, a fourth, A third tee joint-1408, a second water outlet pipe-1409, a third electromagnetic valve-1410, a second conduit-1411, a water pump-1412, a third conduit-1413, a fourth tee joint-1414 and a fourth electromagnetic valve-1415.

Detailed Description

In the technical scheme:

the water guiding structure 14, the first conduit 1401, the first solenoid valve 1402, the first tee joint 1403, the second solenoid valve 1404, the filter 1405, the first filter screen 1406, the second filter screen 1407, the third tee joint 1408, the second drain pipe 1409, the third solenoid valve 1410, the second conduit 1411, the water pump 1412, the third conduit 1413, the fourth tee joint 1414 and the fourth solenoid valve 1415 are the present invention including substantial innovative components.

Casing 1, stabilizer blade 2, square groove 3, inlet tube 4, drain pipe 5, external power cord 6, top cap 7, handle 8, control box 9, switch button 10, washing jar 11, supersonic generator 12, transducer 13, circuit board 15, singlechip 16, first port 17, second port 18, third port 19, fourth port 20, fifth port 21, sixth port 22 and seventh port 23 are for realizing the utility model discloses the essential connectivity component of technical scheme.

In order to make the objects, technical solutions and advantages of the present invention more clearly understood, the present invention is further described in detail below with reference to the accompanying drawings and embodiments. It should be understood that the specific embodiments described herein are merely illustrative of the invention and are not intended to limit the invention.

Referring to fig. 1, fig. 2, fig. 3, fig. 4 and fig. 5, the present invention provides a novel ultrasonic cleaning machine for exhaust pipe production: comprises a machine shell 1, a support leg 2, a square groove 3, a water inlet pipe 4, a water outlet pipe 5, an external power line 6, a top cover 7, a handle 8, a control box 9, a switch key 10, a cleaning cylinder 11, an ultrasonic generator 12, a transducer 13, a circuit board 15, a single chip microcomputer 16, a first port 17, a second port 18, a third port 19, a fourth port 20, a fifth port 21, a sixth port 22, a seventh port 23 and a water guide structure 14, wherein the bottom end of the machine shell 1 is supported by the support leg 2, the left side and the right side of the machine shell 1 are respectively provided with the square groove 3, the top end of the left side of the machine shell 1 is provided with a through hole, the water inlet pipe 4 extends in through the through hole, the water outlet pipe 5 is arranged at the bottom of the left side of the machine shell 1, the external power line 6 is arranged at the rear end of the machine shell 1, the switch key 10 is embedded in a groove at the front end of the control box 9, the inside of the machine shell 1 is in a groove shape, the cleaning cylinder 11 is fixed in the groove, the bottom end of the cleaning cylinder 11 is connected with the ultrasonic generator 12 through the transducer 13, the ultrasonic generator 12 is fixed at the bottom end of the inside of the machine shell 1, the outer side of the cleaning cylinder 11 guides the cleaning liquid through the water guide structure 14 for control, the inside of the control box 9 is provided with the circuit board 15, the front end of the circuit board 15 is provided with the single chip microcomputer 16, the bottom end of the circuit board 15 is sequentially provided with the first port 17, the second port 18, the third port 19, the fourth port 20, the fifth port 21, the sixth port 22 and the seventh port 23 from left to right, the water guide structure 14 is composed of a first conduit 1401, a first electromagnetic valve 1402, a first three-way pipe 1403, a second electromagnetic valve 1404, a filter 1405, a first filter screen 1406, a second filter, A third electromagnetic valve 1410, a second conduit 1411, a water pump 1412, a third conduit 1413, a fourth three-way pipe 1414 and a fourth electromagnetic valve 1415, wherein a water guide opening is arranged at the right side of the bottom end of the cleaning cylinder 11 and is connected with the first conduit 1401, the top end of the first conduit 1401 is provided with the first electromagnetic valve 1402, the first conduit 1401 is in an inverted L shape, the left end of the first conduit is connected with the first three-way pipe 1403, the left end of the first three-way pipe 1403 is connected with the water discharge pipe 5, the second electromagnetic valve 1404 is arranged in the water discharge pipe 5, the top end of the first three-way pipe 1403 is connected with a filter 1405 through a conduit, the first filter screen 1406 and the second filter screen 1407 are sequentially arranged inside the filter 1405 from bottom to top, the top end of the filter 1405 is connected with the third three-way pipe 1408 through a conduit, the right side of the third three-way pipe 1408 is connected with a water discharge opening at the bottom end of the cleaning cylinder 11 through the second water discharge pipe 1409, the bottom end of the water pump 1412 is provided with a water pumping end, the top end of the third three-way pipe 1408 is connected with the water pumping end through a second conduit 1411, the top end of the water pump 1412 is provided with an output end, the output end is connected with a fourth three-way pipe 1414 through a third conduit 1413, the end of the fourth three-way pipe 1414 is connected with the water inlet pipe 4, the water inlet pipe 4 is internally provided with a fourth electromagnetic valve 1415, the top end of the left side of the cleaning cylinder 11 is provided with a water inlet, the right end 1414 of the fourth three-way pipe is connected with the water inlet through a conduit, the external power line 6 and the switch button 10 are respectively electrically connected with the singlechip 16, the singlechip 16 is respectively connected with the ultrasonic generator 12, the transducer 13, the first electromagnetic valve 1402, the second electromagnetic valve 1404, the ultrasonic generator 12, the third port 19, the fourth port 20, the fifth port 21, the sixth port 22 and the, The third solenoid valve 1410, the suction pump 1412 and the fourth solenoid valve 1415 are electrically connected.

The three or more transducers 13 are uniformly distributed at the bottom end of the cleaning cylinder 11, which is beneficial to converting the sound energy generated by the ultrasonic generator 12 into mechanical vibration and radiating the ultrasonic waves to the cleaning liquid in the tank to the cleaning tank wall.

The diameter of the opening of the first filter screen 1406 is smaller than 0.1CM, and the diameter of the opening of the second filter screen 1407 is smaller than the diameter of the opening of the first filter screen 1406, which is beneficial to performing layered filtration on impurities in the cleaning solution through the first filter screen 1406 and the second filter screen 1407.

The cyclone preventer is arranged at the joint of the bottom end of the cleaning cylinder 11 and the first conduit 1401, which is favorable for preventing vortex generated when the cleaning liquid is guided, and influences the contact between micro bubbles in the cleaning liquid and the exhaust pipe, thereby preventing the cleaning effect from being influenced.

Wherein, be provided with the water level gauge in the water inlet of washing jar 11 left end, be favorable to controlling the water yield of washing liquid.

The switch buttons 10 are provided with two kinds, namely, a power switch and a control switch, and the control switches are respectively provided with seven kinds, and respectively control the ultrasonic generator 12, the transducer 13, the first electromagnetic valve 1402, the second electromagnetic valve 1404, the third electromagnetic valve 1410, the water pump 1412 and the fourth electromagnetic valve 1415.

The first solenoid valve 1402, the second solenoid valve 1404, the third solenoid valve 1410 and the fourth solenoid valve 1415 are 2w-200-20 series solenoid valves, and are high in control speed after starting and good in closing effect.

The water pump 1412 is a BSP40160 series micro water pump, so that the transmission speed is high, and the working noise is low.

The patent states: the first solenoid valve 1402, the second solenoid valve 1404, the third solenoid valve 1410 and the fourth solenoid valve 1415 are automatic basic elements for controlling fluid, belong to an actuator, and control the direction, flow rate, speed, on-off and other parameters of a medium in a control system, and the ultrasonic generator 12, which is also called an ultrasonic driving power supply, an electronic box and an ultrasonic controller, is an important component of a high-power ultrasonic system. The ultrasonic generator is used for converting commercial power into a high-frequency alternating current signal matched with the ultrasonic transducer and driving the ultrasonic transducer to work.

The working principle is as follows: before use, firstly, the machine shell 1 is moved to a position required by a user through the square groove 3, the machine shell 1 is supported through the support legs 2, then the water inlet pipe 4 is connected with an external cleaning liquid water supply pipe, the water outlet pipe 5 is connected with an external drainage pipe, then the external power line 6 is connected with an external power supply, a control program is arranged in the single chip microcomputer 16, when the machine is used, the top cover 7 is firstly opened through the handle 8, the exhaust pipe required to be cleaned is put into the cleaning cylinder 11, then the top cover 7 is pressed down and sends a control command through the switch key 10, the single chip microcomputer 16 carries out data calculation, the ultrasonic generator 12, the transducer 13, the first electromagnetic valve 1402, the second electromagnetic valve 1404, the third electromagnetic valve 1410, the water pump 1412 and the fourth electromagnetic valve 1415 are respectively controlled, when the machine is cleaned for the first time, the cleaning liquid is required to be injected into the cleaning cylinder, the fourth electromagnetic valve 1415 is controlled to be opened, cleaning liquid is injected into the cleaning cylinder 11 through an external cleaning liquid water supply pipe, then the ultrasonic generator 12 is controlled to generate power, the sound energy of the power ultrasonic frequency source is converted into mechanical vibration through the transducer 13, the ultrasonic wave is radiated to the cleaning liquid in the cleaning cylinder 11 through the wall of the cleaning cylinder 11, micro bubbles in the liquid in the cleaning cylinder 11 can keep vibrating under the action of the sound wave due to the radiation of the ultrasonic wave, the adsorption of dirt and the surface of the exhaust pipe is damaged, the dirt layer is damaged due to fatigue and is separated, the exhaust pipe is cleaned through the vibration of gas type bubbles, the exhaust pipe is cleaned, the water guide structure 14 is arranged outside the cleaning cylinder 11, the first electromagnetic valve 1402 is controlled to be opened during cleaning, the second electromagnetic valve 1412 is controlled to be closed, and the water suction pump is controlled to generate power to extract the cleaning liquid containing impurities in the cleaning cylinder 11, and the cleaning liquid is filtered by the cleaning liquid at the temperature of the first filter screen 1406 and the second filter screen 1407 degrees, the fourth electromagnetic valve 1415 is closed, the filtered cleaning liquid is pumped into the cleaning cylinder 11 again, the cleaning liquid is recycled, the cleaning liquid needs to be discharged and replaced after being used for a plurality of times, when the cleaning liquid is discharged, the first electromagnetic valve 1402 is controlled to be closed, the second electromagnetic valve 1404 and the third electromagnetic valve 1410 are controlled to be closed, the cleaning liquid is discharged from the water discharge pipe 5 through the filter 1405 by the second water discharge pipe 1409, the cleaning liquid is prevented from flowing back into the cleaning cylinder from the first conduit 1401 due to the closing of the first electromagnetic valve 1402, and the cleaning liquid is reversely brushed against the first filter screen 1406 and the second filter screen 1407 in the filter 1405 when being discharged, so that the impurities adsorbed by the first filter screen 1406 and the second filter screen 1407 are discharged along with the cleaning liquid without cleaning and replacing the filters, the manual operation of the user is reduced.

The basic principles and the main features of the invention and the advantages of the invention have been shown and described above, it will be evident to those skilled in the art that the invention is not limited to the details of the foregoing illustrative embodiments, but that the invention may be embodied in other specific forms without departing from the spirit or essential characteristics of the invention. The present embodiments are therefore to be considered in all respects as illustrative and not restrictive, the scope of the invention being indicated by the appended claims rather than by the foregoing description, and all changes which come within the meaning and range of equivalency of the claims are therefore intended to be embraced therein. Any reference sign in a claim should not be construed as limiting the claim concerned.

Furthermore, it should be understood that although the present description refers to embodiments, not every embodiment may contain only a single embodiment, and such description is for clarity only, and those skilled in the art should integrate the description, and the embodiments may be combined as appropriate to form other embodiments understood by those skilled in the art.

Claims

1. The utility model provides a novel ultrasonic cleaner is used in blast pipe production, includes casing (1), stabilizer blade (2), square groove (3), inlet tube (4), drain pipe (5), external power cord (6), top cap (7), handle (8), control box (9), switch button (10), wash jar (11), supersonic generator (12), transducer (13), circuit board (15), singlechip (16), first port (17), second port (18), third port (19), fourth port (20), fifth port (21), sixth port (22) and seventh port (23), its characterized in that: the water-saving washing machine is characterized by further comprising a water guide structure (14), the bottom end of the machine shell (1) is supported by a support leg (2), square grooves (3) are formed in the left side and the right side of the machine shell (1), a through hole is formed in the top end of the left side of the machine shell (1), a water inlet pipe (4) extends into the through hole, a drain pipe (5) is arranged at the bottom of the left side of the machine shell (1), an external power line (6) is arranged at the rear end of the machine shell (1), the top of the machine shell (1) is sealed through a top cover (7), a handle (8) is arranged at the top end of the top cover (7), a control box (9) is fixed at the front end of the machine shell (1), a switch key (10) is embedded into a groove in the front end of a control box (9), the interior of the machine shell (1) is in a groove shape, a washing cylinder (11) is fixed, and supersonic generator (12) is fixed at the bottom end of the interior of casing (1), the outside of cleaning cylinder (11) guides the flow of cleaning liquid through water guide structure (14), control, circuit board (15) is arranged in control box (9), single chip microcomputer (16) is arranged at the front end of circuit board (15), first port (17), second port (18), third port (19), fourth port (20), fifth port (21), sixth port (22) and seventh port (23) are arranged in sequence from left to right at the bottom end of circuit board (15), water guide structure (14) is composed of first conduit (1401), first electromagnetic valve (1402), first three-way pipe (1403), second electromagnetic valve (1404), filter (1405), first filter screen (1406), second filter screen (1407), third three-way pipe (1408), second drain pipe (1409), A third electromagnetic valve (1410), a second conduit (1411), a water pump (1412), a third conduit (1413), a fourth three-way pipe (1414) and a fourth electromagnetic valve (1415), wherein a water guide opening is arranged on the right side of the bottom end of the cleaning cylinder (11) and is connected with the first conduit (1401), a first electromagnetic valve (1402) is arranged on the top end of the first conduit (1401), the first conduit (1401) is in an inverted L shape, the left end of the first conduit is connected with the first three-way pipe (1403), the left end of the first three-way pipe (1403) is connected with the water discharge pipe (5), a second electromagnetic valve (1404) is arranged in the water discharge pipe (5), the top end of the first three-way pipe (1403) is connected with the filter (1405) through the conduit, and a first filter screen (1406) and a second filter screen (1407) are sequentially arranged in the filter (1405) from bottom to top, the top end of the filter (1405) is connected with a third three-way pipe (1408) through a conduit, the right side of the third three-way pipe (1408) is connected with a water outlet at the bottom end of the cleaning cylinder (11) through a second water outlet pipe (1409), a third electromagnetic valve (1410) is arranged at the joint of the second water outlet pipe (1409) and the cleaning cylinder (11), a water pumping end is arranged at the bottom end of the water pump (1412), the top end of the third three-way pipe (1408) is connected with the water pumping end through a second conduit (1411), an output end is arranged at the top end of the water pump (1412), the output end is connected with a fourth three-way pipe (1414) through a third conduit (1413), the end of the fourth three-way pipe (1414) is connected with the water inlet pipe (4), a fourth electromagnetic valve (1415) is arranged in the water inlet pipe (4), a water inlet is arranged at the top end of the left side of the cleaning, the right end of a fourth three-way pipe (1414) is connected with the water inlet through a conduit, the external power line (6) and the switch button (10) are respectively and electrically connected with the single chip microcomputer (16), and the single chip microcomputer (16) is respectively and electrically connected with the ultrasonic generator (12), the transducer (13), the first electromagnetic valve (1402), the second electromagnetic valve (1404), the third electromagnetic valve (1410), the water suction pump (1412) and the fourth electromagnetic valve (1415) through a first port (17), a second port (18), a third port (19), a fourth port (20), a fifth port (21), a sixth port (22) and a seventh port (23).

2. The ultrasonic cleaning machine for the production of the novel exhaust pipe according to claim 1, is characterized in that: the transducers (13) are all provided with three or more than three and are uniformly distributed at the bottom end of the cleaning cylinder (11).

3. The ultrasonic cleaning machine for the production of the novel exhaust pipe according to claim 1, is characterized in that: the first filter (1406) has a mouth diameter of less than 0.1CM and the second filter (1407) has a mouth diameter of less than the mouth diameter of the first filter (1406).

4. The ultrasonic cleaning machine for the production of the novel exhaust pipe according to claim 1, is characterized in that: a rotational flow preventer is arranged at the joint of the bottom end of the cleaning cylinder (11) and the first guide pipe (1401).

5. The ultrasonic cleaning machine for the production of the novel exhaust pipe according to claim 1, is characterized in that: a water level meter is arranged in the water inlet at the left end of the cleaning cylinder (11).

6. The ultrasonic cleaning machine for the production of the novel exhaust pipe according to claim 1, is characterized in that: the switch keys (10) are respectively provided with two types, namely a power switch and a control switch, and the control switches are respectively provided with seven types.