CN209885736U - Automatic preparation device for dialysis concentrated solution - Google Patents

Automatic preparation device for dialysis concentrated solution Download PDF

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Publication number
CN209885736U
CN209885736U CN201920006393.5U CN201920006393U CN209885736U CN 209885736 U CN209885736 U CN 209885736U CN 201920006393 U CN201920006393 U CN 201920006393U CN 209885736 U CN209885736 U CN 209885736U
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unit
bag
lead screw
lifting
translation
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CN201920006393.5U
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居晓军
梁涛
孙洪宁
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Langfang City Run Medical Equipment Co Ltd
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Langfang City Run Medical Equipment Co Ltd
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Abstract

The utility model relates to an automatic device of preparing of dialysis concentrate, including material loading feeding unit (100) and agitator (500), still press from both sides to get conveying unit (200), broken bag trembles bag unit (300) and dustproof anticorrosive unit (400), material loading feeding unit (100) and broken bag tremble bag unit (300) and separately set up and press from both sides and get conveying unit (200) lower part, agitator (500) set up and tremble bag unit (300) lower part at broken bag, dustproof anticorrosive unit (400) and agitator (500) upper portion are through the pipeline intercommunication. The utility model discloses can realize the automatic work of preparing of dialysis concentrate automatically, very big workman's intensity of labour that has alleviateed, the concentrate of dialyzing can use on the same day at once after preparing in addition, has shortened the save time of dialysis concentrate, has reduced the microorganism and has multiplied the chance, has maintained the validity of dialysis concentrate.

Description

Automatic preparation device for dialysis concentrated solution
Technical Field
The utility model relates to an auxiliary device in the medical field of kidney diseases, in particular to an automatic preparation device for dialysis concentrated solution.
Background
The dialysis concentrated solution distribution system which is used at present adopts manual feeding operation, is prepared in a one-time centralized way, is stored in a large-scale liquid storage tank after being filtered, and is then conveyed to each dialysis machine use point by a pump and a pipeline system. This kind of preparation mode has very big drawback, and open manual throwing material list stirring dissolving process just needs 1-2 hours, then moves to the stock solution bucket and stores for use again, and this activity usually just needs to be prepared in the day before, otherwise can't carry out normal dialysis the next day, leads to the dialysis concentrate of preparing to use more than 10 hours of storage in the stock solution bucket at least, and for the dialysis concentrate of the preparation of the B powder of sodium bicarbonate single component, long-time storage is by two drawbacks:
1 microorganisms are highly susceptible to microbial growth (YY0598 hemodialysis and related therapeutic concentrates: total bacteria should not be greater than 100CFU/ml, total fungi should not be greater than 10CFU/ml, coliform should not be detected) causing dialysis damage to patients.
2 the effective component bicarbonate ion for dialysis is unstable and very volatile (2 NaHCO)3→Na2CO3+CO2↑+H2O) causes the effectiveness of the dialysis to decrease.
Based on the foregoing, the utility model particularly provides an automatic device of preparing of dialysis concentrate to alleviate workman intensity of labour, eliminate that the microorganism breeds and prevent that dialysis validity reduces.
SUMMERY OF THE UTILITY MODEL
In order to solve the above-mentioned problem that exists among the prior art, the utility model provides an automatic device of preparing of dialysis concentrate, feed unit and agitator are given including the material loading, still press from both sides to get conveying unit, broken bag trembles bag unit and dustproof anticorrosive unit, the material loading is given the feeding unit and is trembled bag unit with broken bag and separately set up and press from both sides the conveying unit lower part of getting, the agitator sets up and trembles bag unit lower part at broken bag, dustproof anticorrosive unit passes through the pipeline intercommunication with agitator upper portion.
Further, the feeding unit comprises a support main body, a conveying belt, a material bag contact sensor and a conveying belt driving motor, wherein the conveying belt, the material bag contact sensor and the conveying belt driving motor are all arranged on the support main body, a material bag storage position and a material bag clamping position are arranged at two ends of the support main body in the length direction, and the material bag contact sensor is arranged at the material bag clamping position.
Further, the clamping and conveying unit comprises a chuck unit, a lifting unit and a translation unit, wherein the chuck unit is arranged at the lower end part of the lifting unit, and the lifting unit is arranged on the translation unit; the chuck unit realizes the opening and closing actions of the chuck, the lifting unit realizes the ascending and descending actions of the chuck unit connected to the lifting unit in the vertical direction, and the translation unit realizes the left and right bidirectional movement of the chuck unit and the lifting unit connected to the translation unit in the horizontal direction.
Further, the chuck unit comprises a chuck support, two first clamping blocks and a second clamping block which are arranged in an opposite mode, a chuck driving motor and a first lead screw, the first lead screw is arranged at two ends of the chuck support, the chuck driving motor is connected to one end of the first lead screw, the first clamping blocks and the second clamping blocks are rotatably sleeved on the first lead screw, and the first clamping blocks and the second clamping blocks are simultaneously and oppositely close to each other or are far away from each other in a back-to-back mode along with the rotation of the first lead screw.
Further, the lifting unit comprises a lifting support, a second lead screw, a lifting nut and a lifting motor, the second lead screw is arranged at two ends of the lifting support, the lifting motor is connected to one end of the second lead screw, and the lifting nut is in threaded fit with the second lead screw.
Further, the translation unit comprises a translation support, a third lead screw, a sliding rail, a translation nut and a translation motor, the third lead screw and the sliding rail are arranged at two ends of the translation support, the translation motor is connected to one end of the third lead screw, the translation nut is provided with a screw hole in threaded fit with the third lead screw, and a through hole in threaded fit with the sliding rail is further formed.
Further, broken bag trembles a bag unit and includes saw bit, broken bag motor, encloses fender and upper cover, the left and right sides face of saw bit has the arch, the saw bit is by broken bag motor drive, the saw bit sets up in enclosing the fender, and the upper cover setting is enclosing fender upper portion.
Further, the upper cover is driven by an upper cover driving motor to close the enclosure.
Furthermore, dustproof anticorrosive unit includes dust absorption pipeline and dust absorption fan, the upper portion intercommunication of dust absorption pipeline and agitator, is provided with dust absorption fan at the upper portion end of dust absorption pipeline.
Further, the stirring barrel comprises a barrel body, wherein a feed inlet, a dust suction port and a liquid inlet are formed in the barrel body, and a stirrer is arranged inside the stirring barrel body.
The utility model has the advantages that: through autoloading, broken bag automatically and tremble the material, each item automatic operation such as automatic stirring for the workman only need place quantitative B powder bag on the material loading feed unit, the machine just realizes the automatic work of preparing of dialysis concentrate automatically, very big reduction workman's intensity of labour, and because be machine operation, make the batching process short, the dialysis concentrate can be used at once after preparing on the same day, the save time of dialysis concentrate has been shortened, microorganism breeding chance has been reduced, the validity of dialysis concentrate has been maintained.
Drawings
Fig. 1 is a schematic structural diagram of an embodiment of the automatic preparation device for dialysis concentrate of the present invention.
Fig. 2-1 is a schematic structural view of a feeding unit of an embodiment of the automatic preparation device for dialysis concentrated solution of the present invention.
Fig. 2-2 is a schematic structural view of the feeding unit of fig. 2-1 with auxiliary units such as a motor removed.
Fig. 3-1 is a schematic structural view of a feeding, clamping and conveying unit according to an embodiment of the automatic preparation device for dialysis concentrated solution of the present invention.
Fig. 3-2 is a partially enlarged structural schematic view of the feed-up feeding unit of fig. 3-1.
Fig. 4 is a schematic structural diagram of a bag breaking and shaking unit according to an embodiment of the automatic preparation device for dialysis concentrated solution of the present invention.
Fig. 5 is a schematic structural view of a dustproof and anticorrosion unit according to an embodiment of the automatic preparation device for dialysis concentrated solution of the present invention.
Fig. 6 is a schematic structural view of a stirring barrel according to an embodiment of the automatic preparation device for dialysis concentrated solution of the present invention.
The automatic feeding device comprises a feeding unit 100, a support body 110, a bag storage position 111, a bag clamping position 112, a separating sheet 113, a conveyor belt 120, a bag contact sensor 130 and a conveyor belt driving motor 140;
200-a gripping and conveying unit, 210-a collet unit, 211-a collet holder, 2111-a collet holder body, 2112-a motor supporting end, 212-a first clamping block, 2121-a first clamping block nut, 2122-a first clamping block supporting rod, 2123-a first clamping block supporting block, 2124-a first clamping block clamping piece, 213-a second clamping block, 2131-a second clamping block nut, 2132-a second clamping block supporting rod, 2133-a second clamping block supporting block, 2134-a second clamping block clamping piece, 214-a collet driving motor, 215-a first lead screw, 220-a lifting unit, 221-a lifting bracket, 222-a second lead screw, 223-a lifting nut, 224-a lifting motor, 230-a bidirectional translation unit, 231-a translation bracket, 232-a third lead screw, 233-a slide rail, 234-translation nut, 235-translation motor;
300-bag breaking and shaking unit, 310-saw blade, 311-protrusion, 320-bag breaking motor, 330-enclosure, 340-upper cover, 350-upper cover driving motor, 360-upper cover sensor and 370-support plate;
400-dustproof and anticorrosion unit, 410-dust absorption pipeline, 411-lower end inlet, and 420-dust absorption fan;
500-stirring barrel, 510-barrel body, 511-feeding hole, 512-dust suction hole, 513-liquid inlet and 514-auxiliary feeding hole.
Detailed Description
The automatic preparation device for dialysis concentrated solution of the present invention will be further described with reference to the accompanying drawings 1-6.
As shown in fig. 1, the utility model relates to an automatic device of preparing of dialysis concentrate, tremble bag unit 300, dustproof anticorrosive unit 400 and agitator 500 including material loading feed unit 100, clamp, material loading feed unit 100 and broken bag tremble bag unit 300 and separately set up and press from both sides the lower part of getting conveying unit 200 with broken bag, agitator 500 sets up and trembles bag unit 300 lower part at broken bag, dustproof anticorrosive unit 400 and agitator 500 upper portion pass through the pipeline intercommunication. The feeding unit 100 conveys bagged dialysis concentrated solution B powder (hereinafter referred to as "B powder bag") to the lower part of a chuck of the clamping and conveying unit 200, the clamping and conveying unit 200 clamps the B powder bag and conveys the B powder bag to the upper part of the bag breaking and shaking unit 300, the bag breaking and shaking unit 300 cuts the bottom of the B powder bag, the dialysis concentrated solution B powder is shaken off in the stirring barrel 500, and dust raised in the shaking off process is absorbed by the dustproof and anticorrosive unit 400 and is discharged out of the automatic dialysis concentrated solution preparing device.
As shown in fig. 2-1 and 2-2, the feeding and feeding unit 100 includes a holder main body 110, a conveyor belt 120, a bag contact sensor 130, and a conveyor belt driving motor 140, wherein the conveyor belt 120, the bag contact sensor 130, and the conveyor belt driving motor 140 are all disposed on the holder main body 110, a bag storage location 111 and a bag holding location 112 are disposed at both ends of the holder main body 110 in a length direction, and the sensor 130 is disposed at the bag holding location 112. In order to facilitate the standardized transportation of the B powder bag accurately in the length direction of the bracket main body 110, a plurality of separating sheets 113 are arranged in parallel in the length direction of the bracket main body 110 for separating independent transporting grooves, so that the B powder bag can move along the transporting grooves on the conveyer belt 120 conveniently, and accurately move from the bag storage position 111 to the bag clamping position 112, so as to be sensed by the bag contact sensor 130, and trigger the clamping action of the clamping and transporting unit 200.
As shown in fig. 3-1 and 3-2, the gripping and conveying unit 200 includes a chuck unit 210, an elevating unit 220, and a translation unit 230, the chuck unit 210 being disposed at a lower end portion of the elevating unit 220, and the elevating unit 220 being disposed on the translation unit 230. The collet unit 210 can perform opening and closing motions of the collet, the lifting unit 220 can perform lifting and lowering motions of the collet unit 210 connected thereto in a vertical direction, and the translation unit 230 can perform left and right bidirectional motions of the collet unit 210 and the lifting unit 220 connected thereto in a horizontal direction.
The chuck unit 210 includes a chuck support 211, two first and second clamping blocks 212 and 213 disposed opposite to each other, a chuck driving motor 214 and a first lead screw 215, the first lead screw 215 is rotatably disposed at two ends of the chuck support 211, the chuck driving motor 214 is connected to one end of the first lead screw 215, the first and second clamping blocks 212 and 213 are rotatably sleeved on the first lead screw 215, and along with the rotation of the first lead screw 215, the first and second clamping blocks 212 and 213 are simultaneously moved close to each other or away from each other.
The chuck holder 211 includes a chuck holder body 2111, a motor support end 2112 for fixedly supporting the chuck driving motor 214, and two lead screw support ends for rotatably supporting the first lead screw 215. The cartridge holder body 2111 is fixed to the lower portion of the lifting unit 220.
The first block 212 includes a first block nut 2121, a first block support rod 2122, a first block support block 2123, and a first block clamping piece 2124,2124, which are fixed to the block 2123 by screws, the block 2123 has an inverted L-shape, the block 2123 is fixed to the lower end of the block 2122, the block 2122 is fixed to the lower end of the block 2121, a through threaded hole is formed in the block 2121, the threaded hole is threadedly engaged with the first lead screw 215, and the first block support rod 2122 translates as the first lead screw 215 rotates.
The second clamp block 213 includes a second clamp block nut 2131, a second clamp block support rod 2132, a second clamp block support block 2133, and a second clamp block clamping piece 2134,2134, which are fixed to the second clamp block nut 2133 by screws, 2133 is in an inverted L shape, 2133 is fixed to the lower end of 2132, 2132 is fixed to the lower end of 2131, a through threaded hole is formed in 2131, the threaded hole is in threaded engagement with the first lead screw 215, and the second clamp block support rod 2132 translates as the first lead screw 215 rotates.
It should be emphasized that the screw thread directions of the first block nut 2121 of the first block 212 and the second block nut 2131 of the second block 213 are opposite, so that the first block 212 and the second block 213 can move toward each other or away from each other simultaneously when the first lead screw 215 rotates.
The lifting unit 220 includes a lifting bracket 221, a second lead screw 222, a lifting nut 223 and a lifting motor 224, the second lead screw 222 is rotatably disposed on both ends of the lifting bracket 221, the lifting motor 224 is connected to one end of the second lead screw 222, the lifting nut 223 is in threaded engagement with the second lead screw 222, and ascends or descends on the second lead screw 222 along with the rotation of the second lead screw 222. The elevating nut 223 is fixedly coupled to the moving part of the bi-directional translation unit 230. The lower end of the lifting bracket 221 is fixedly connected with the chuck bracket 211.
Translation unit 230 includes translation support 231, third lead screw 232, slide rail 233, translation nut 234 and translation motor 235, and third lead screw 232 rotationally sets up on translation support 231's both ends, and slide rail 233 is fixed to be set up on translation support 231's both ends, and translation motor 235 is connected in the one end of third lead screw 232, and translation nut 234 is provided with the screw and the through-hole cooperates with third lead screw 232 and slide rail 233 respectively to translation nut 234 and lift nut 223 fixed connection.
The slide rail 233 is mainly used to increase the carrying capacity of the gripping and conveying unit 200, and the circular slide rail and the circular hole between the slide rail 233 and the gripping and conveying unit 200 shown in fig. 3-1 may be replaced by other types of shape fits, such as a square column and a square hole, an elliptic column and an elliptic hole, a polygonal column and a corresponding polygonal hole, and so on.
The utility model discloses in, broken bag trembles bag unit 300's effect is the bottom of cutting broken B powder bag for B powder in the B powder bag drops in agitator 500, remains in B powder bag in order to avoid B powder simultaneously, and broken bag trembles bag unit 300 and still trembles the bag effect, hits the bottom of B powder bag and hits the power, the striking operation, makes B powder can't stop in B powder bag, thereby makes the B powder in B powder bag used as much as possible. As shown in fig. 4, the bag breaking and shaking unit 300 includes a saw blade 310, a bag breaking motor 320, a surrounding barrier 330 and an upper cover 340 (for the convenience of the reader to understand the content in the surrounding barrier 330, the side of the surrounding barrier 330 in fig. 4 adjacent to the reader is already taken away), the left and right sides of the saw blade 310 are provided with protrusions 311, the saw blade 310 is disposed in the surrounding barrier 330, the upper cover 340 is disposed on the upper portion of the surrounding barrier 330, the lower portion of the surrounding barrier 330 is provided with an opening, and the opening is communicated with the mixing tank 500. The upper cover 340 is driven by an upper cover driving motor 350 to close the enclosure 330, and an upper cover sensor 360 is further provided on the enclosure to detect whether the upper cover 340 is covered on the enclosure 330. The enclosure 330 and the bag breaking motor 320 are both disposed on the support plate 370. The support plate 370 is disposed on the agitation tank 500.
As shown in fig. 5, the dustproof and anticorrosive unit 400 includes a dust suction pipe 410 and a dust suction fan 420, the lower inlet 411 of the dust suction pipe 410 is communicated with the upper part of the mixing barrel 500, the dust suction fan 420 is arranged at the upper end of the dust suction pipe 410, and the air outlet 421 is led out through a pipe (not shown) to the outside of the automatic preparation device for the dialysis concentrated solution, which is usually discharged to the outdoor atmosphere, so as to prevent the odor of ammonium bicarbonate in the B powder from remaining indoors. This dustproof anticorrosive unit 400 can greatly prolong the life of equipment, avoids each spare part of equipment to receive the erosion of the produced corrosive gas of ammonium bicarbonate.
As shown in fig. 6, the mixing tank 500 includes a cylindrical tank 510, a feeding port 511, a dust suction port 512 and a liquid inlet 513 are provided on the tank 510, an auxiliary feeding port 514 is preferably provided near the feeding port 511 for manual feeding under special conditions, a stirrer (not shown) is provided inside the tank 510, a liquid outlet (not shown) for concentrated dialysis liquid is provided at the bottom of the tank 510, and the concentrated dialysis liquid is pumped into a storage tank via a hydraulic pump at the liquid outlet for a patient needing dialysis.
The pouch contact sensor 130 and the lid sensor 360 may be replaced with a micro switch, for example, a VS10N021C2 micro switch.
While various embodiments of the present invention have been described above, the above description is intended to be illustrative, not exhaustive, and not limited to the disclosed embodiments. Many modifications and variations will be apparent to those of ordinary skill in the art without departing from the scope and spirit of the described embodiments. Therefore, the protection scope of the present invention shall be subject to the protection scope of the claims.

Claims (10)

1. The utility model provides an automatic device of preparing of dialysis concentrate, includes material loading feeding unit (100) and agitator (500), its characterized in that still gets conveying unit (200), broken bag and tremble bag unit (300) and dustproof anticorrosive unit (400) including pressing from both sides, material loading feeding unit (100) and broken bag tremble bag unit (300) and separately set up and get conveying unit (200) lower part pressing from both sides, agitator (500) set up and tremble bag unit (300) lower part breaking the bag, dustproof anticorrosive unit (400) and agitator (500) upper portion pass through the pipeline intercommunication.
2. The dialysis concentrate automatic preparation device according to claim 1, wherein the feeding and feeding unit (100) comprises a support body (110), a conveyor belt (120), a bag contact sensor (130) and a conveyor belt driving motor (140), the conveyor belt (120), the bag contact sensor (130) and the conveyor belt driving motor (140) are all disposed on the support body (110), a bag storage position (111) and a bag clamping position (112) are disposed at two ends of the support body (110) in the length direction, and the bag contact sensor (130) is disposed at the bag clamping position (112).
3. The automatic dispensing apparatus of claim 1, wherein the gripping and transporting unit (200) comprises a gripping head unit (210), a lifting unit (220), and a translation unit (230), the gripping head unit (210) is disposed at a lower end of the lifting unit (220), and the lifting unit (220) is disposed on the translation unit (230); the chuck unit (210) realizes the opening and closing actions of the chuck, the lifting unit (220) realizes the lifting and descending actions of the chuck unit (210) connected with the lifting unit in the vertical direction, and the translation unit (230) realizes the left-right bidirectional movement of the chuck unit (210) and the lifting unit (220) connected with the lifting unit in the horizontal direction.
4. The automatic preparation device of claim 3, wherein the cartridge unit (210) comprises a cartridge holder (211), two first clamping blocks (212) and a second clamping block (213) disposed opposite to each other, a cartridge driving motor (214) and a first lead screw (215), the first lead screw (215) is disposed at two ends of the cartridge holder (211), the cartridge driving motor (214) is connected to one end of the first lead screw (215), the first clamping blocks (212) and the second clamping blocks (213) are rotatably mounted on the first lead screw (215), and the first lead screw (215) rotates to simultaneously move closer to each other or move away from each other.
5. The dialysis concentrate automatic preparation device according to claim 3, wherein the lifting unit (220) comprises a lifting bracket (221), a second lead screw (222), a lifting nut (223), and a lifting motor (224), the second lead screw (222) is disposed on two ends of the lifting bracket (221), the lifting motor (224) is connected to one end of the second lead screw (222), and the lifting nut (223) is in threaded engagement with the second lead screw (222).
6. The automatic preparation device of claim 3, wherein the translation unit (230) comprises a translation support (231), a third lead screw (232), a slide rail (233), a translation nut (234) and a translation motor (235), the third lead screw (232) and the slide rail (233) are disposed at two ends of the translation support (231), the translation motor (235) is connected to one end of the third lead screw (232), the translation nut (234) is provided with a screw hole for screw-thread engagement with the third lead screw (232), and is further provided with a through hole for engagement with the slide rail (233).
7. The automatic preparation device of dialysis concentrated solution according to any one of claims 1-6, wherein the bag breaking and shaking unit (300) comprises a saw blade (310), a bag breaking motor (320), a surrounding barrier (330) and an upper cover (340), wherein the left and right sides of the saw blade (310) have protrusions (311), the saw blade (310) is driven by the bag breaking motor (320), the saw blade (310) is disposed in the surrounding barrier (330), and the upper cover (340) is disposed on the upper portion of the surrounding barrier (330).
8. The automatic dialysate concentrate dispensing apparatus of claim 7, wherein the cover (340) is driven by a cover drive motor (350) to close the enclosure (330).
9. The dialysis concentrate automatic preparation device according to any one of claims 1 to 6, wherein the dustproof and antiseptic unit (400) comprises a dust suction pipe (410) and a dust suction fan (420), the dust suction pipe (410) is communicated with the upper part of the stirring barrel (500), and the dust suction fan (420) is arranged at the end of the upper part of the dust suction pipe (410).
10. The dialysis concentrate automatic preparation device as claimed in any one of claims 1 to 6, wherein the stirring barrel (500) comprises a barrel body (510), the barrel body (510) is provided with a feeding port (511), a dust suction port (512) and a liquid inlet (513), and a stirrer is arranged inside the stirring barrel body (510).
CN201920006393.5U 2019-01-03 2019-01-03 Automatic preparation device for dialysis concentrated solution Active CN209885736U (en)

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Application Number Priority Date Filing Date Title
CN201920006393.5U CN209885736U (en) 2019-01-03 2019-01-03 Automatic preparation device for dialysis concentrated solution

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Application Number Priority Date Filing Date Title
CN201920006393.5U CN209885736U (en) 2019-01-03 2019-01-03 Automatic preparation device for dialysis concentrated solution

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Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN109675486A (en) * 2019-01-03 2019-04-26 廊坊市捷然医疗器械有限公司 A kind of dialysis concentrate automatic preparing device

Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN109675486A (en) * 2019-01-03 2019-04-26 廊坊市捷然医疗器械有限公司 A kind of dialysis concentrate automatic preparing device

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