CN209882931U - Poultry carcass splitting machine - Google Patents

Poultry carcass splitting machine Download PDF

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Publication number
CN209882931U
CN209882931U CN201822103586.0U CN201822103586U CN209882931U CN 209882931 U CN209882931 U CN 209882931U CN 201822103586 U CN201822103586 U CN 201822103586U CN 209882931 U CN209882931 U CN 209882931U
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China
Prior art keywords
cutter
poultry
chest
synchronous belt
plate
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CN201822103586.0U
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Chinese (zh)
Inventor
刘长伟
李鸿起
张奎彪
郭峰
刘辉
张文辉
刘志
范海军
丁世伟
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Jilin aiske electromechanical Co.,Ltd.
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JILIN SSK MACHINERY & ELECTRON Co Ltd
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Abstract

The utility model relates to a poultry carcass splitting machine, which comprises a chest guide groove, a chest guide rail, a chest cover guide plate, a long side support rod, a cutter, a frame, a screw rod, a lifting connecting plate and a lifting slide rail; the chest guide groove is connected with two long side supporting rods, the two long side supporting rods are fixed on a side plate of the cutter, two chest cover guide plates are respectively connected with the two long side supporting rods, the chest guide rail is fixed on a guide rail connecting plate round hole of the cutter, two lifting slide rails are respectively fixed on a left vertical beam and a right vertical beam of the rack, two lifting slide blocks of the cutter are installed on the two lifting slide rails, the screw rod is installed on the right vertical beam of the rack and can rotate, and one end of the lifting connecting plate is fixed on a cross beam of the cutter, and the other end of the lifting connecting. The splitting machine adopts the technology of adjusting the height of the cutter according to the size of the poultry carcass and the automatic leading-in technology of the poultry carcass, overcomes the defects of uneven size of the poultry carcass and accurate splitting, can simultaneously split the poultry carcasses with different sizes on line, and has small poultry loss.

Description

Poultry carcass splitting machine
Technical Field
The utility model belongs to the technical field of the processing equipment technique is slaughtered to poultry and specifically relates to a body cutting machine, this cutting machine mainly are applied to the birds body after the precooling and cut the chest lid, cut the neck, cut chine process in automatic parting line.
Background
In the slaughtering process of poultry, the breast cover, the neck and the backbone of the poultry are required to be cut off for further processing of poultry carcasses. At present, the procedures of cutting a chest cover, a neck and a spine are finished in a splitting workshop after precooling of an avian carcass, and the cutting method mainly comprises the following two splitting modes:
firstly, manual chest cover cutting, neck cutting and spine cutting are adopted in most poultry processing factories in China at present, 18 operators are needed for manual chest cover cutting, neck cutting and spine cutting of 12000 chicken/hour cutting lines, the labor intensity is very high, and the mode can also cause cross contamination of poultry carcasses and breeding of bacteria.
Secondly, machine equipment is used for cutting, and the equipment is mostly applied abroad. U.S. patents: US20150031275a1 describes a method of portioning poultry carcasses rather than cutting them with equipment. U.S. patents: US5411434A, which is a poultry big breast splitting machine, is a device for splitting the poultry skin, big breast meat and small breast meat on the breast cover after the breast cover (also called big breast) is cut off, and is a post-processing device of the poultry carcass splitting machine. European patent No.: EP0164167B1, japanese patent: JP61043954A, dutch patent: NL190307C, U.S. patent: US4639975A, the above patent describes a poultry leg processing device, which is a device for cutting the left poultry legs after the poultry carcass splitting machine cuts the breast cover, the neck and the backbone, and is a post-processing device for cutting the poultry carcass.
The poultry carcasses are intensively cultured abroad, are uniform in size, are suitable for being cut by mechanical equipment, are limited by culture conditions domestically, are generally nonuniform, are cut by the mechanical equipment domestically, and are mainly adjusted according to different sizes of the poultry carcasses.
Disclosure of Invention
The utility model aims at solving the shortcoming and not enough that exist among the above-mentioned prior art, provide a carcass cutting machine, this cutting machine has adopted according to the height adjustable technique of birds trunk size cutter, the automatic leading-in technique of birds trunk, and it is inhomogeneous to have overcome the poultry trunk size, can not realize the problem of accurate cutting, can carry out online machine simultaneously to the birds trunk of equidimension not and cut, and the birds loses for a short time.
In order to achieve the above object, the present invention provides a method for manufacturing a semiconductor device, comprising: a poultry carcass splitting machine comprises a chest guide groove, a chest guide rail, a chest cover guide plate, a long side support rod, a cutter, a rack, a screw rod, a lifting connecting plate and a lifting slide rail; the chest guide groove is connected with two long side supporting rods, the two long side supporting rods are fixed on a side plate of the cutter, two chest cover guide plates are respectively connected with the two long side supporting rods, the chest guide rail is fixed on a guide rail connecting plate round hole of the cutter, two lifting slide rails are respectively fixed on a left vertical beam and a right vertical beam of the rack, two lifting slide blocks of the cutter are installed on the two lifting slide rails, the two lifting slide rails can slide up and down, the lead screw is installed on the right vertical beam of the rack and can rotate, one end of the lifting connecting plate is fixed on a cross beam of the cutter, and the other end of the lifting connecting plate.
The cutter comprises side plates, a cutter, a large synchronous belt pulley, a synchronous belt, a main body seat plate, a motor, a small synchronous belt pulley, a seat plate connecting plate, a guide rail connecting plate, a cross beam, a slider connecting plate and lifting sliders, wherein the two seat plate connecting plates are respectively welded with the two side plates, the two side plates are welded with the cross beam, two sides of the guide rail connecting plate are welded with the two side plates, the two slider connecting plates are welded with the cross beam, the two lifting sliders are respectively connected onto the two slider connecting plates, the seat plate connecting plate is fixed with the main body seat plate, the lower end of the large synchronous belt pulley is arranged on the main body seat plate and can freely rotate, the upper end of the large synchronous belt pulley is fixed with the cutter, the cutter rotates along with the large synchronous belt pulley, the motor is, the small synchronous belt wheel and the large synchronous belt wheel are connected through a synchronous belt for transmission, the motor drives the small synchronous belt wheel to rotate, the large synchronous belt wheel is connected through the synchronous belt to drive the large synchronous belt wheel to rotate, and the large synchronous belt wheel drives the cutter to rotate.
The chest guide groove and the chest guide rail are detached, the chest cover guide plate is changed into the poultry neck guide plate, the long side support rod is changed into the short side support rod, and the poultry carcass splitting machine with the poultry neck cutting function is developed.
The poultry neck guide plate is changed into the backbone guide plate, so that the poultry carcass splitting machine with the backbone cutting function is developed.
The utility model discloses owing to adopt above-mentioned structure to have following advantage and positive effect:
1. the utility model discloses equipment is with birds trunk chest forward, the back is backward, birds neck is down, birds leg up, carry the poultry trunk cutting machine that gets into and be used for cutting the chest lid through the lifting hook, at first lead the chest groove with birds trunk chest lid pendulum, then get into the correct gesture of poultry trunk cutting machine through chest lid baffle control birds chest lid, the thorax guide rail inserts birds trunk chest along birds trunk buttock opening part gradually, the leading-in cutter position to the cutterbar of guide chest lid, cut away birds trunk chest lid through two rotatory cross cutters, accomplish and cut the chest lid process.
2. The utility model discloses chest guide groove and chest guide rail that equipment will be used for cutting the poultry body cutting machine of chest lid unload, the chest lid baffle trades the birds neck baffle, long side branch trades short side branch, just evolve into the poultry body cutting machine that has the birds neck function of cutting, be used for cutting birds neck, the birds body chest of having cut the chest lid forward, the back is backward, birds neck down, the birds leg up, carry the poultry body cutting machine that gets into to be used for cutting birds neck through the lifting hook, get into the correct gesture of birds body cutting machine through birds neck baffle control birds neck, and guide into the cutter position of cutterbar to birds neck, cut away birds neck through two rotatory cross cutters, accomplish and cut birds neck process.
3. The utility model discloses the poultry neck baffle that equipment will be used for cutting the poultry body cutting machine of poultry neck is changed into the chine baffle, just evolve into the poultry body cutting machine that has the chine function, a be used for cutting the chine, the poultry body chest of having cut pectoral girdle and poultry neck is forward, the back is backward, the chine is down, the birds leg up, carry the poultry body cutting machine that gets into and be used for cutting the chine through the lifting hook, get into the correct gesture of poultry body cutting machine through chine baffle control birds chine, and guide-in the cutter position of cutterbar with the birds chine, cut away the birds chine through two rotatory cross cutting knives, accomplish the chine process of cutting.
4. The utility model discloses equipment is according to the difference of poultry trunk size, and the height position of cutterbar can reciprocate through the rotatory drive cutterbar of lead screw and adjust, and the distance between two guide plates about and the height position of chest lid baffle, birds neck baffle, chine baffle distance cutter also can be adjusted according to poultry trunk size.
5. The utility model discloses a large amount of trial and error research for many years, a large amount of experimental parameters and technical experience have been accumulated, the not enough of prior art has been overcome, but adopted according to the height adjustable technique of birds trunk size cutter height, the automatic leading-in technique of birds trunk, it is inhomogeneous to have overcome the birds trunk size, the problem of accurate cutting has not been realized, can carry out online machine simultaneously to the birds trunk of equidimension not and cut, the birds body loss is little, the labour saving and time saving, can realize large-scale continuous production, the product that downcuts is accurate, the shape is regular pleasing to the eye, the no cross contamination condition, guarantee food safety, accord with the hygienic requirement.
6. The utility model discloses according to the difference of birds trunk size, the rotation through the lead screw controls the cutterbar and slides on two lift slide rails, adjusts about the high whole of cutterbar to compensate birds trunk size inequality and result in the inconsistent problem of height, guarantee that the cutter is accurate to be cut.
7. The utility model provides a poultry trunk cutting machine can realize cutting the pectoral girdle, cut the birds neck, cut chine multiple functions through changing a small amount of spare parts, and the modularized design, the commonality is good, and adaptability is wide.
Drawings
FIG. 1 is a front view of a poultry carcass splitting machine (breast cover cutting) of the present invention;
FIG. 2 is a left side view of the poultry carcass splitting machine (breast cover cutting) of the present invention;
FIG. 3 is a top view of the poultry carcass splitting machine (breast cutting cover);
FIG. 4 is a three-dimensional view of the poultry carcass splitting machine (breast cover cutting) of the present invention;
FIG. 5 is a front view of a cutter of the poultry carcass splitting machine of the present invention;
FIG. 6 is a left side view of the cutter of the poultry carcass splitting machine of the present invention;
FIG. 7 is a top view of the cutter of the poultry carcass splitting machine of the present invention;
FIG. 8 is a three-dimensional view of a cutter of the poultry carcass splitting machine of the present invention;
FIG. 9 is a front view of the poultry body splitting machine (poultry neck cutting) of the present invention;
FIG. 10 is a left side view of the poultry body slitter (poultry neck cutting) of the present invention;
FIG. 11 is a top view of the poultry carcass splitting machine (poultry neck cutting) of the present invention;
FIG. 12 is a three-dimensional view of the poultry body splitting machine (poultry neck cutting) of the present invention;
FIG. 13 is a front view of the poultry carcass splitting machine (spine cutting) of the present invention;
FIG. 14 is a left side view of the poultry carcass splitting machine (spine cutting) of the present invention;
FIG. 15 is a top view of the poultry carcass splitting machine (spine cutting machine) of the present invention;
FIG. 16 is a three-dimensional view of the poultry carcass splitting machine (spine cutting) of the present invention;
the reference numbers are as follows:
1 chest guide groove, 2 chest guide rails, 3 chest cover guide plates, 3a poultry neck guide plate, 3b spine guide plate, 4 long side support rods, 4a short side support rods, 5 cutters, 5-1 side plates, 5-2 cutters, 5-3 large synchronous pulleys, 5-4 synchronous belts, 5-5 main body seat plates, 5-6 motors, 5-7 small synchronous pulleys, 5-8 seat plate connecting plates, 5-9 guide rail connecting plates, 5-10 cross beams, 5-11 slide block connecting plates, 5-12 lifting slide blocks, 5-13 side plate square holes, 5-14 guide rail connecting plate round holes, 6 racks, 6-1 left vertical beams, 6-2 right vertical beams, 7 lead screws, 8 lifting connecting plates and 9 lifting slide rails.
The specific implementation mode is as follows:
shown in figures 1, 2, 3, 4, 5: the poultry carcass splitting machine for cutting the breast cover comprises a breast guiding groove 1, a breast guide rail 2, a breast cover guide plate 3, a long side support rod 4, a cutter 5, a frame 6, a screw rod 7, a lifting connecting plate 8 and a lifting slide rail 9; the chest guide groove 1 is connected with two long side supporting rods 4 and is used for righting a poultry carcass breast cover, the two long side supporting rods 4 are fixed on side plate square holes 5-13 of a cutter 5, two breast cover guide plates 3 are respectively connected with the two long side supporting rods 4, the height of the breast cover guide plates 3 away from a cutter 5-2 and the distance between the guide plates can be adjusted, the correct posture of the poultry breast cover entering a poultry carcass splitting machine is controlled through the breast cover guide plates 3, a thoracic cavity guide rail 2 is fixed on guide rail connecting plate round holes 5-14 (shown in figure 6) of the cutter 5, a thoracic cavity guide rail 2 is gradually inserted into a poultry carcass thoracic cavity along an opening of the hip part of the poultry carcass to guide the breast cover to the cutter position of the cutter 5, two lifting slide rails 9 are respectively fixed on a left vertical beam 6-1 and a right vertical beam 6-2 of a rack 6, two lifting slide blocks 5-12 of the cutter 5 are, can slide from top to bottom along two lift slide rail 9, lead screw 7 is installed and can be rotated on the right vertical beam 6-2 of frame 6, 8 one end of lift even board is fixed on crossbeam 5-10 of cutterbar 5, the other end is connected with lead screw 7, control cutterbar 5 through the rotation of lead screw 7 and slide on two lift slide rail 9, to the high whole upper and lower adjustment of cutterbar 5, guarantee equipment at suitable operating height, thereby compensate the birds trunk size inequality and lead to the inconsistent problem of height, guarantee that the cutter is accurate to cut.
Shown in figures 5, 6, 7, 8: the cutter 5 comprises a side plate 5-1, a cutter 5-2, a large synchronous pulley 5-3, a synchronous belt 5-4, a main body seat plate 5-5, a motor 5-6, a small synchronous pulley 5-7, a seat plate connecting plate 5-8, a guide rail connecting plate 5-9, a cross beam 5-10, a slide block connecting plate 5-11 and a lifting slide block 5-12. Two seat plate connecting plates 5-8 are respectively welded with two side plates 5-1, two side plates 5-1 are welded with a cross beam 5-10, two sides of a guide rail connecting plate 5-9 are welded with the two side plates 5-1, two slide block connecting plates 5-11 are welded with the cross beam 5-10, two lifting slide blocks 5-12 are respectively connected with the two slide block connecting plates 5-11, the seat plate connecting plates 5-8 are fixed with a main body seat plate 5-5, the lower end of a large synchronous belt wheel 5-3 is arranged on the main body seat plate 5-5 and can freely rotate, the upper end of the large synchronous belt wheel 5-3 is fixed with a cutter 5-2, the cutter 5-2 rotates along with the large synchronous belt wheel 5-3, a motor 5-6 is fixed with the main body seat plate 5-5, the motor shaft is connected with a small synchronous belt wheel 5-7, the small synchronous belt wheel 5-7 rotates along with a motor 5-6, the small synchronous belt wheel 5-7 and a large synchronous belt wheel 5-3 are connected and driven through a synchronous belt 5-4, the motor 5-6 drives the small synchronous belt wheel 5-7 to rotate, the large synchronous belt wheel 5-3 is driven to rotate through the synchronous belt 5-4, the large synchronous belt wheel 5-3 drives a cutter 5-2 to rotate, the poultry body breast cover is cut through two rotating cross cutters 5-2, and the breast cover cutting process is completed.
Shown in figures 9, 10, 11, 12: a poultry body cutting machine for cutting chest lid will lead chest groove 1 and thorax guide rail 2 to unload, chest lid baffle 3 trades birds neck baffle 3a, long side branch 4 trades short side branch 4a, just evolves into the poultry body cutting machine that has the birds neck function of cutting for cut birds neck, correct gesture that gets into birds neck body cutting machine through birds neck baffle 3a control birds neck to leading-in the cutter position to cutterbar 5 of birds neck, cut away birds neck through two rotatory alternately cutters 5-2, accomplish and cut birds neck process.
As shown in figures 13, 14, 15, 16: the poultry body splitting machine for cutting poultry necks changes a poultry neck guide plate 3a into a spine guide plate 3b, so that the poultry body splitting machine with the spine cutting function is developed, is used for cutting spines, controls the correct posture of poultry spines entering the poultry body splitting machine through the spine guide plate 3b, guides the poultry spines into a cutter position of a cutter 5, cuts off the poultry spines through two rotary cross cutters 5-2, and finishes the spine cutting process.

Claims (4)

1. The utility model provides a poultry carcass cutting machine which characterized in that: comprises a chest guide groove, a chest guide rail, a chest cover guide plate, a long side support rod, a cutter, a rack, a screw rod, a lifting connecting plate and a lifting slide rail; the chest guide groove is connected with two long side supporting rods, the two long side supporting rods are fixed on a side plate of the cutter, two chest cover guide plates are respectively connected with the two long side supporting rods, the chest guide rail is fixed on a guide rail connecting plate round hole of the cutter, two lifting slide rails are respectively fixed on a left vertical beam and a right vertical beam of the rack, two lifting slide blocks of the cutter are installed on the two lifting slide rails, the two lifting slide rails can slide up and down, the lead screw is installed on the right vertical beam of the rack and can rotate, one end of the lifting connecting plate is fixed on a cross beam of the cutter, and the other end of the lifting connecting plate.
2. A poultry carcass splitting machine according to claim 1, characterized in that: the cutter comprises side plates, a cutter, a large synchronous belt pulley, a synchronous belt, a main body seat plate, a motor, a small synchronous belt pulley, a seat plate connecting plate, a guide rail connecting plate, a cross beam, a slider connecting plate and lifting sliders, wherein the two seat plate connecting plates are respectively welded with the two side plates, the two side plates are welded with the cross beam, two sides of the guide rail connecting plate are welded with the two side plates, the two slider connecting plates are welded with the cross beam, the two lifting sliders are respectively connected onto the two slider connecting plates, the seat plate connecting plate is fixed with the main body seat plate, the lower end of the large synchronous belt pulley is arranged on the main body seat plate and can freely rotate, the upper end of the large synchronous belt pulley is fixed with the cutter, the cutter rotates along with the large synchronous belt pulley, the motor is, the small synchronous belt wheel and the large synchronous belt wheel are connected through a synchronous belt for transmission, the motor drives the small synchronous belt wheel to rotate, the large synchronous belt wheel is connected through the synchronous belt to drive the large synchronous belt wheel to rotate, and the large synchronous belt wheel drives the cutter to rotate.
3. A poultry carcass splitting machine according to claim 1, characterized in that: the chest guide groove and the chest guide rail are detached, the chest cover guide plate is changed into the poultry neck guide plate, the long side support rod is changed into the short side support rod, and the poultry carcass splitting machine with the poultry neck cutting function is developed.
4. A poultry carcass splitting machine according to claim 3, characterized in that: the poultry neck guide plate is changed into the backbone guide plate, so that the poultry carcass splitting machine with the backbone cutting function is developed.
CN201822103586.0U 2018-12-14 2018-12-14 Poultry carcass splitting machine Active CN209882931U (en)

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Application Number Priority Date Filing Date Title
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Application Number Priority Date Filing Date Title
CN201822103586.0U CN209882931U (en) 2018-12-14 2018-12-14 Poultry carcass splitting machine

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Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN113875805A (en) * 2021-11-16 2022-01-04 青岛锐智智能装备科技有限公司 Assembly line operation chicken neck segmenting device

Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN113875805A (en) * 2021-11-16 2022-01-04 青岛锐智智能装备科技有限公司 Assembly line operation chicken neck segmenting device

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GR01 Patent grant
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CP01 Change in the name or title of a patent holder

Address after: 136000 no.1739 Wenkai Road, Hongzui economic and Technological Development Zone, Tiexi District, Siping City, Jilin Province

Patentee after: Jilin aiske electromechanical Co.,Ltd.

Address before: 136000 no.1739 Wenkai Road, Hongzui economic and Technological Development Zone, Tiexi District, Siping City, Jilin Province

Patentee before: JILIN SSK MACHINERY & ELECTRON STOCK CO.,LTD.

CP01 Change in the name or title of a patent holder