Detailed Description
In order to make the aforementioned objects, features and advantages of the present invention more comprehensible, embodiments accompanying the present invention are described in detail below with reference to the accompanying drawings.
In the following description, numerous specific details are set forth in order to provide a thorough understanding of the present invention, but the present invention may be implemented in other ways different from the specific details set forth herein, and one skilled in the art may similarly generalize the present invention without departing from the spirit of the present invention, and therefore the present invention is not limited to the specific embodiments disclosed below.
Furthermore, the references herein to "one embodiment" or "an embodiment" refer to a particular feature, structure, or characteristic that may be included in at least one implementation of the invention. The appearances of the phrase "in one embodiment" in various places in the specification are not necessarily all referring to the same embodiment, nor are separate or alternative embodiments mutually exclusive of other embodiments.
Referring to fig. 1 to 7, the utility model provides a high temperature low pressure water electric heater unit the utility model discloses a first embodiment, the device's main part includes electric heating element 100, water storage separation subassembly 200 and centrifugal pump 300, realizes the hydrologic cycle through centrifugal pump 300 between with water storage separation subassembly 200 and electric heating element 100.
Specifically, the electric heating assembly 100 comprises a heating element 101, an electric heating rod 102 and a shell 103, wherein the heating element 101 is arranged in the shell 103, and the electric heating rod 102 is connected with the heating element 101.
It should be noted that the heating element 101 includes a first spiral pipe 101a, a second spiral pipe 101b and a third spiral pipe 101c, the first spiral pipe 101a, the second spiral pipe 101b and the third spiral pipe 101c are concentric, and the diameter of the first spiral pipe 101a is larger than that of the second spiral pipe 101b, and the diameter of the second spiral pipe 101b is larger than that of the third spiral pipe 101 c.
Preferably, the first spiral pipe 101a has a volume of 0.029m3Said second spiralThe volume of the tube 101b is 0.022m3The volume of the third spiral pipe 101c is 0.02m3。
It should be noted that a lightweight castable, which is a refractory material and is produced according to the national refractory industry standard, is placed below the heating element 101.
Preferably, 5 electric heating rods 102 are arranged on the first spiral pipe 101a, 4 electric heating rods 102 are arranged on the second spiral pipe 101b, and 3 electric heating rods 102 are arranged on the third spiral pipe 101 c. Therefore, a total of 12 electric heating rods 102 are connected to each heating element 101, and the power of the electric heating rods 102 is 2KW, so that the total is 24 KW.
In this embodiment, the number of the heating members 101 is 9, the heating members 101 are connected in series, the 27 spiral pipes are completely connected in series and then the total volume is 216KW, and the water volume of the heating member 101 reaches 0.64m3。
It should be noted that, the heating elements 101 are set to 3, and during the circulation heating, only one set works to supplement the temperature difference after the circulation to the ideal temperature, and the upper limit temperature and the lower limit temperature can be set in the control, and the upper limit temperature is the ideal temperature, and the main machine stops heating. The temperature below the upper limit temperature and above the lower limit temperature is automatically adjusted to be alternately heated by a single group of modules (the heating elements 101 are in a group of 3), and the main machine runs at full load below the lower limit temperature.
The water storage separation assembly 200 comprises a water storage tank 201 and a support member 202, wherein the water storage tank 201 is arranged on the support member 202, and the water storage tank 201 is provided with a water inlet 201a and a water outlet 201 b.
It should be noted that, normal equipment will carry out water treatment before using water, and oxygen atoms in water are removed, so as to solve the problem of film boiling, and the normal water (i.e. water that has not passed through treatment, not soft water) adopted in this application, and the front end will not be used for water treatment, so in order to ensure the safety of the whole closed circulation system, the water storage separation device needs to separate water and gas, discharge gas at the same time, and utilize the water circulation heating in the water storage tank 201. Therefore, be equipped with gas-water separation layer 201d and gas vent 201c on the water storage tank 201, through gas-water separation layer 201d with gas, separation of water, high temperature water in the water storage tank 201 passes through centrifugal pump 300 transmits, and gas passes through gas vent 201c discharges.
It should be noted that, in order to reasonably utilize resources, the gas generated in the circulation process in the water storage separation device is evacuated, and the main purpose is to control the pressure in the whole circulation process, and meanwhile, the gas can be used for waste heat recovery through the exhaust port 201c, the waste heat is utilized to enter the user equipment a in parallel, the redundant gas in the circulation process enters the user equipment a again (such as a plurality of dryers, ironing machines and the like), and the heat source is secondarily utilized, so that the effects of safety control and energy saving are achieved.
Preferably, the water storage tank 201 is further provided with an electric control valve 201e, and after the water storage separation device is connected with the electric heating assembly 100 and the user equipment a (such as a plurality of dryers, an ironing machine and the like), the water storage separation device is linked with the control system, and is automatically opened under an emergency condition (exceeding a certain pressure and being blocked by more than 2MPa), so that a safety control coefficient is improved. The working principle is as follows: when the exhaust valve out of the exhaust port 201c on the water storage separation assembly 200 is blocked or does not work, the electric control valve 201e will be automatically opened.
Preferably, the water storage tank 201 is further provided with a pressure gauge 201f, and the pressure gauge 201f is arranged at the water outlet 201b, so that the change of the pressure is monitored in real time, and the rated pressure is 2 MPa.
Preferably, a temperature meter 201g may be further provided on the water storage tank 201 to monitor a change in temperature.
Preferably, in this embodiment, the water storage tank 201 is further provided with a water replenishing port 201g and a water level meter 201 h.
In the present embodiment, a water replenishing port 201j is provided in the water storage tank 201, and the position of the water replenishing port 201j is between the water inlet 201a and the water outlet 201b, because a part of water is vaporized due to a high temperature in the water storage separation module 200, and the vaporized part is discharged from the air outlet 201c, and the water in the water storage tank 201 is gradually reduced according to the law of conservation of energy, so that the apparatus cannot be stopped during operation to replenish water in order to ensure the effectiveness and efficiency of operation.
It should be noted that, the temperature of the equipment is higher, therefore can not adopt the lower transparent glass product of melting point or plastic products, but adopt the metal to make, and the metal does not have transparent characteristic, long-time work, staff can't know when the water level is too low, when too high, when need add water etc. for the convenience of monitoring, prevent that the water level from crossing to lead to the fact the security problem or reduce the problem of work efficiency, be equipped with water gauge 201h on the lateral wall of water storage tank 201, through the water capacity in the water drum of water gauge 201h control.
Preferably, a blowoff valve 201k is arranged below the water storage tank 201, and because certain impurities are generated in the operation of the whole system (including the water storage separation device), the impurities are discharged through the blowoff valve 201k, so that the effect of keeping the interior of the water storage tank 201 clean is achieved, the service life of the water storage separation device is prolonged, and meanwhile, the working efficiency of the device is ensured. After the impurities exist in the water storage separation assembly 200, the working efficiency of internal water circulation is affected, so that the overall working efficiency is affected.
Wherein, the water storage tank 201 outside is equipped with heat preservation 203, keeps warm through heat preservation 203 to the high temperature water in the water storage tank 201, saves the energy and the time that the high temperature water lasts the heating in the water storage tank 201.
Preferably, the water separation assembly 200 further includes a protective frame 204, the protective frame 204 is sleeved outside the water storage tank 201 to protect the safety of the water storage tank 201, and the water separation assembly 200 with the protective frame 204 is placed on the support member 202 during installation.
And a centrifugal pump 300 having one end connected to the electric heating unit 100 and the other end connected to the water outlet 201b of the water storage separation unit 200, for pumping water from the water storage separation unit 200 to the electric heating unit 100.
Preferred the utility model provides a centrifugal pump 300 adopts multistage circulating centrifugal pump can bear the high temperature more than 200 ℃, and the sealing washer improves the back highest temperature and can reach more than 260 ℃, and the lift can reach more than 230 meters, and high pressure resistant 2.5MP adopts vertical festival segmentation plus stainless steel shell structure.
It should be noted that the multistage centrifugal pump in this embodiment is suitable for conveying clean water and a substance liquid having physical and chemical properties similar to that of clean water, and the multistage centrifugal pump is made of cast steel, and therefore has a certain degree of corrosion resistance.
It should be noted that the multistage centrifugal pump media temperature ranges are: the system pressure in the working pressure of the multistage centrifugal pump is less than or equal to 2.5MP at the temperature of between 15 ℃ below zero and 220 ℃, namely the system pressure ═ inlet pressure plus the pressure when the pump works is less than or equal to 2.5 MPa. And the temperature of the environment around the multistage centrifugal pump is lower than 40 ℃, and the relative humidity is not higher than 95 ℃.
In this embodiment, the working principle of the high-temperature low-pressure hydroelectric heating device is as follows: the electric heating assembly 100, the water storage separation assembly 200, the centrifugal pump 300 and the user equipment a (such as a plurality of ironers) are assembled in series, that is, one end of the water storage separation assembly 200 is connected with the user equipment a, the other end of the water storage separation assembly is connected with the centrifugal pump 300, the other end of the centrifugal pump 300 is connected with the electric heating assembly 100, and the other end of the user equipment a is connected with the water storage separation assembly 200. Water is added into the water storage tank 201 through the water inlet 201a to 50% of the capacity of the water storage tank 201, gas generated by boiling water is reserved, the gas is automatically discharged to a boiling point, but the space in the tank is required to be reserved for keeping balance, and the boiling gas enters the space in the tank and flows out through the water exhaust valve. The water in the water storage tank 201 is pumped into the heating elements 101 in the electric heating assembly 100 by the centrifugal pump 300, because the number of the heating elements 101 is 9, after the 9 heating elements 101 are connected in series, the heating element 101 connected in series at the end is connected with the user equipment a, and the other end of the user equipment a is connected with the water storage separation assembly 200, so that a closed cycle is formed.
It should be noted that, when the heating member 101 is connected to a plurality of user equipments a, each user equipment a is connected in series, so that the temperature of the heated water can be kept balanced, and the occurrence of an over-pressure condition can be avoided.
It should be noted that after passing through a whole circulation heating system, after the high-temperature water flows back to the water storage separation assembly 200 through all the devices, the air generated by the film boiling is isolated from the high-temperature water, and the air is evacuated through the exhaust valve, so that the high-temperature water sucked into the electric heating assembly 100 by the centrifugal pump 300 in the secondary circulation process is ensured to be free of air.
It should be noted that, in order to make the best use of resources, the gas exhausted from the exhaust port 201c may be connected to the user equipments B in this embodiment, and the user equipments B are connected in parallel.
It should be noted that, after starting up, the centrifugal pump 300 pumps water into the electric heating assembly 100, the water is connected in series to each heating element 101 to fill all the spiral pipes with water, and then the centrifugal pump 300 pumps the water until the whole closed circulation system is filled with water.
Preferably, in order to reasonably utilize the resources, the user equipment a and the user equipment B may be connected (connected in series) to realize secondary utilization of the resources.
Referring to fig. 1 to 7, the present invention provides a second embodiment of a high-temperature low-pressure water electric heating apparatus, which is different from the first embodiment: in this embodiment, the electric heating assembly 100 further includes a door 104, and the door 104 is hinged to a side of the housing 103.
In the embodiment, the doors 104 are provided for replacing or modulating the use of the electric heating rods 102, each door 104 has a length of 950m, and the condition of the electric heating rod 102 of each module can be completely detected after the door 104 is opened.
The utility model provides a third embodiment of high temperature low pressure water electric heater unit, this embodiment is different from the second embodiment be: in this embodiment, the electric heating assembly 100 further includes a waste heat recovery unit 105 and a secondary pump 106, the waste heat recovery unit 105 is disposed above the housing 103, and includes a radiator made of a coil pipe, the released waste heat is recovered through the radiator, the waste heat heats water in the waste heat recovery unit 105, one end of the secondary pump 106 is connected with the waste heat recovery unit 105, the other end of the secondary pump is connected with the water storage tank 201, and the user equipment C (e.g., a water washing machine, etc.) is connected with the water storage tank 201. The secondary pump 106 sucks water in the water storage tank 201 into the waste heat recovery unit 105, heats the water in the waste heat recovery unit 105 by the heat of the waste heat recovery unit 105, and transmits the water to the user device C.
It should be noted that, when the number of the user equipments C (e.g., washing machines, etc.) is greater than or equal to 2, the temperature of the water coming out of the residual heat recovery unit 105 is about 90 ℃, and the temperature is high, which is easy to damage clothes, therefore, a water bucket is arranged on the user equipment C, the residual heat recovery unit 105 is connected in series with the water bucket, the water bucket is connected in parallel with each user equipment C, and the temperature of the water in the water bucket and the water entering from the joint originally provided by the user equipment C are 40 ℃ to 70 ℃ after neutralization.
Referring to fig. 1-8, the utility model also provides a method of high temperature low pressure water electric heating, including following several steps:
firstly, supplementing the water storage tank 201 in the water storage separation assembly 200 to 50% through a water inlet 201 a;
secondly, pumping water into the heating parts 101 through a centrifugal pump 300, wherein the heating parts 101 are connected in series, the water is filled in each spiral pipe through a first spiral pipe 101a, a second spiral pipe 101b and a third spiral pipe 101c which are connected in series to each heating part 101, and each single module (one group at every 3 heating parts 101) is less than 30 liters and does not belong to a pressure container and is not supervised by a pressure supervision mechanism;
thirdly, the heating element 101 is connected with a user device A, the user device A (such as an ironing machine) and the user device B (such as a dryer) are connected in series, if the number of the user devices B is more than or equal to 2, the user device B adopts a series connection mode, water in the heating element 101 is pumped out to the water storage separation component 200 through the centrifugal pump 300, and a closed circulation system is formed;
fourthly, recovering the redundant gas exhausted from the water storage separation component 200 again, and enabling the redundant gas to enter the user equipment B in parallel;
fifthly, recovering the redundant heat generated in the heating element 101 by using a waste heat recovery element 105, pumping the redundant heat into user equipment C (such as a washing machine) through a secondary pump 106, wherein the heating temperature of water is 90 ℃, and if the number of the user equipment B is more than or equal to 2, adopting a parallel connection mode;
wherein the flow rate of the closed circulation system is 11.3t/h, and the outlet pressure of the closed circulation system is not more than 0.3 MPa.
It should be noted that the heating temperature of the electric heating assembly 100 is 110-370 ℃, the temperature of the heated high-temperature low-pressure water is controlled at 110-300 ℃, and the series pressure is 0.3-2.5 mpa.
That is, the electric heating assembly 100, the water storage separation assembly 200, the centrifugal pump 300, and the user equipment (e.g., several dryers, ironers, etc.) are assembled. It should be noted that, after starting up, the centrifugal pump 300 pumps water into the electric heating assembly 100, the water is connected in series to each heating element 101 to fill all the spiral pipes with water, and then the centrifugal pump 300 pumps the water until the whole closed circulation system is filled with water.
Specifically, water storage separation subassembly 200 one end is connected with user equipment A, and the other end is connected with centrifugal pump 300, and centrifugal pump 300's the other end is connected with electric heating assembly 100, and user equipment A's the other end is connected with electric heating assembly 100. The water in the water storage tank 201 is added to 50% of the capacity of the water storage tank 201 through the water inlet 201a, and the water in the water storage tank 201 is pumped into the heating elements 101 in the electric heating assembly 100 through the centrifugal pump 300, because the number of the heating elements 101 is 9, and after the 9 heating elements 101 are connected in series, the heating element 101 connected in series at the end is connected with the user equipment a.
It should be noted that, when the heating element 101 is connected to a plurality of user equipments, each user equipment is connected in series, so that the temperature of the heated water can be kept balanced, and the occurrence of an over-pressure condition can be avoided. For example, the heating component 101 is connected to a user device a and a user device B, which are implemented in series. In order to make reasonable use of resources, in this embodiment, the gas exhausted from the exhaust port 201c may also be connected to the user equipments, and the user equipments are connected in parallel.
It should be noted that after passing through a whole circulation heating system, after the high-temperature water flows back to the water storage separation assembly 200 through all the devices, the air generated by the film boiling is isolated from the high-temperature water, and the air is evacuated through the exhaust valve, so that the high-temperature water sucked into the electric heating assembly 100 by the centrifugal pump 300 in the secondary circulation process is ensured to be free of air.
The basic principles, main features and advantages of the present invention have been described above. The utility model discloses do not receive the restriction of above-mentioned embodiment, do not deviate from the utility model discloses under the prerequisite of principle and range of application, the utility model discloses there can be various changes and improvement, these changes and improvement all fall into the protection of the utility model discloses the within range. The scope of the invention is defined by the appended claims and equivalents thereof.
It should be noted that the above embodiments are only used for illustrating the technical solutions of the present invention and not for limiting, and although the present invention has been described in detail with reference to the preferred embodiments, those skilled in the art should understand that the technical solutions of the present invention can be modified or replaced with equivalents without departing from the spirit and scope of the technical solutions of the present invention, which should be covered by the scope of the claims of the present invention.