CN209871382U - Automatic discharging device for canned materials - Google Patents
Automatic discharging device for canned materials Download PDFInfo
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- CN209871382U CN209871382U CN201822278892.8U CN201822278892U CN209871382U CN 209871382 U CN209871382 U CN 209871382U CN 201822278892 U CN201822278892 U CN 201822278892U CN 209871382 U CN209871382 U CN 209871382U
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Abstract
The automatic discharging device for canned materials comprises a material tank receiving and feeding device, a material tank discharging system structure and a push plate recycling mechanism; the material tank unloading system structure comprises a material tank and a tank body receiving base; the bottom of the material tank body of the material tank is provided with a tank body opening communicated with an inner cavity of the material tank, and two opposite sides of the tank body opening are provided with guide wings and an embedded sealing push plate which is slidably embedded with the guide wings and seals the tank body opening; the tank body receiving base comprises a material receiving open tank, the material receiving open tank is provided with an opening for receiving materials of the material tank at a specified height position, two opposite sides above the opening are provided with base receiving caulking grooves, the front ends of the base receiving caulking grooves are used for abutting against embedded sealing push plates, the embedded sealing push plates slide on the guiding wings and enable the guiding wings to slide along the base receiving caulking grooves to the opening and the position corresponding to the tank body opening.
Description
Technical Field
The utility model belongs to the technical field of automatic food manufacturing equipment and specifically relates to canned material automatic discharging device.
Background
At present, a plurality of automatic food manufacturing devices such as automatic steamed stuffed bun makers, automatic dumpling makers and the like are available on the market, and the main problem to be solved is how to make limited wrappers and stuffing in the automatic food manufacturing devices into steamed stuffed buns, dumplings and other foods. After materials such as stuffing, flour and the like in the automatic food manufacturing equipment are used up, no matched feeding equipment for automatically supplementing and adding materials into the food manufacturing equipment exists, the materials still need to be supplemented manually, and the full-automatic production line type food manufacturing cannot be realized. If the filling material and the flour are required to be supplemented in large quantities, the flour and the filling material are required to be subpackaged in the material tank in advance for storage and convenient taking out and use, and the materials in the material tank are taken out and added into the food manufacturing equipment when the filling material and the flour are required to be supplemented in large quantities.
In the prior art, a production line for automatically producing food is used for directly preparing stuffing or flour made by other equipment on site without sealing and then conveying the stuffing or flour to food manufacturing equipment; or just separate "uncap" and "pour the material" two steps and operate, the process is complicated and the equipment that uses is more, and two actions of "uncap" and "pour the material" have time difference moreover, if this time difference is longer, can pollute the material in the material jar, influence the quality of the food of making.
SUMMERY OF THE UTILITY MODEL
In order to overcome the not enough of prior art, the utility model discloses aim at providing a canned material automatic discharging device, it can promote the back with the material jar automatically and release for the material jar is uncapped at the in-process of being released, uncaps to accomplish and stops to release in the back automatic discharge to material receiving arrangement.
The automatic discharging device for canned materials comprises a material tank receiving and feeding device, a material tank discharging system structure and a push plate recycling mechanism; the material tank receiving and sending device comprises a telescopic loose clamp mechanism and a tank body lifting mechanism, wherein the telescopic loose clamp mechanism is used for clamping and horizontally pushing out or withdrawing the material tank at the specified height position, and the tank body lifting mechanism is used for lifting the material tank to the specified height position; the material tank unloading system structure comprises a material tank and a tank body receiving base; the bottom of the material tank body of the material tank is provided with a tank body opening communicated with an inner cavity of the material tank, and two opposite sides of the tank body opening are provided with guide wings and an embedded sealing push plate which is slidably embedded with the guide wings and seals the tank body opening; the tank body receiving base comprises a material receiving open box, the material receiving open box is provided with an open for receiving materials of a material tank at a specified height position, two opposite sides above the open are provided with base receiving caulking grooves, and the front ends of the base receiving caulking grooves are used for abutting against the embedded sealing push plate to enable the embedded sealing push plate to slide off the guiding wings and enable the guiding wings to slide to the positions of the open and the tank body corresponding to the opening along the base receiving caulking grooves; the push plate recovery mechanism is arranged below one side, used for receiving the material tank, of the tank body receiving base and used for receiving and storing the embedded sealing push plate which is slid out of the guide wings.
After the materials are loaded into the material tank, the embedded sealing push plate is embedded into the guide wings to seal the material tank. According to the automatic discharging device for canned materials, the material tank is positioned at the same height position as the tank body receiving base through the tank body lifting mechanism, the guide wings are aligned to the position of the embedded sealing push plate at the moment, then the telescopic unclamping mechanism horizontally pushes the material tank to the tank body receiving base, the embedded sealing push plate of the material tank is gradually pushed away by the front end of the base receiving caulking groove, the exposed guide wings are embedded into the base receiving caulking groove, finally the guide wings are completely embedded into the base receiving caulking groove, and the embedded sealing push plate is completely separated from the material tank and falls onto the push plate recovery mechanism; at the moment, the material tank is embedded on the tank body receiving base, the opening of the tank body corresponds to the opening of the tank body receiving base, the material slides into the material receiving open box from the material tank due to the gravity of the material tank, and the tank opening and the unloading process are synchronously completed. The material tank automatic discharging device has the advantages that the material tank automatic discharging device does not need to use two independent cover opening control mechanisms and two independent discharging control mechanisms step by step, the number of required equipment mechanisms is small, and the cover opening and the discharging are carried out synchronously, so that the quality of the material tank cannot be influenced because the material is exposed in the air for too long time.
Drawings
Fig. 1 is an overall schematic view of a material tank receiving and feeding device of the automatic discharging device for canned materials of the utility model;
fig. 2 is a schematic view of the internal structure of the shell hidden in the material tank receiving and feeding device of the automatic discharging device for canned materials of the utility model;
fig. 3 is a schematic view of the material tank of the automatic discharging device for canned materials of the present invention;
fig. 4 is a schematic view of another angle of the material tank of the automatic discharging device for canned materials of the present invention;
fig. 5 is a schematic view of the telescopic loose clamp mechanism of the automatic discharging device for canned materials of the utility model;
FIG. 6 is a schematic view of the push plate recovery mechanism of the automatic discharging device for canned materials of the present invention cooperating with the receiving base of the can body;
fig. 7 is a schematic view of a tank body receiving base of the automatic discharging device for canned materials of the present invention;
fig. 8 is a schematic view of a push plate recovery mechanism of the automatic discharging device for canned materials of the present invention;
fig. 9 is a schematic view of a tank lifting mechanism of the automatic discharging device for canned materials of the present invention;
fig. 10 is an overall schematic view of the automatic discharging device for canned materials of the present invention.
In the figure: 10. a material tank receiving and conveying device group; 11. an AGV carries a vehicle; 12. a material tank receiving and conveying device; 13. a vertical open slot; 14. stacking barrel supporting plates; 15. a can body stacking cylinder; 20. a material tank; 21. inserting grooves; 22. an annular projection; 23. a guide wing; 24. an embedded sealing push plate; 25. an inner cavity of the material tank; 30. a tank receiving base; 31. the base receives the inserted link; 32. a base limiting vertical plate; 33. the base receives the caulking groove; 34. unloading and landslide; 35. a screw pusher bar; 36. a discharge port; 39. a disc turntable; 40. a tank lifting mechanism; 41. a lifting mechanism drive motor; 42. a lift support bracket; 43. a first linear motion drive mechanism; 50. a telescopic loose clamp mechanism; 51. a jaw finger; 52. a rack and pinion mechanism; 53. a scissor-fork type telescopic frame; 54. a transmission gear block; 55. a telescoping rack drive motor; 56. a telescopic frame limiting chute; 57. a fixed pulley; 58. a telescoping rack support plate; 60. a push plate recovery mechanism; 61. a side guide wheel; 62. a push plate receiving cavity; 63. a conveyor belt side plate; 64. a push plate conveyor belt; 65. an upper swing reset plate; 66. and a ball transfer unit.
Detailed Description
The present invention will be further described with reference to the accompanying drawings and the detailed description, and it should be noted that the embodiments or technical features described below can be arbitrarily combined to form a new embodiment without conflict.
Example one
The existing material container has an upward opening, but the material container needs to be turned over by 180 degrees to pour out the materials, and actually, the two actions of opening the cover and pouring out the materials are included; or the opening is downward, the material can be poured out only by opening the cover, and an independent driving mechanism is required to control the opening and the closing of the container cover. If the material container with the upward opening is adopted, the automatic discharging system needs to be additionally provided with a turnover mechanism for turning over the material container by 180 degrees, so that the occupied space is large, a sensor or other automatic control mechanisms are needed to ensure that the material tank 20 firstly reaches a specified position for receiving materials, and then turning over and uncovering are carried out, and therefore more devices and equipment are needed. If a material container with a downward opening is adopted, an independent driving mechanism is required to be arranged on the automatic discharging system to control the easy cover to open and close; similarly, a sensor or other automatic control mechanism is required to ensure that the material container firstly reaches a designated position for receiving the material and then is opened, so that the occupied space is large, the number of required devices is large, and the production cost is increased.
The material tank 20 unloading system structure comprises a material tank 20 and a tank body receiving base 30;
the material tank 20 is characterized in that a tank body opening communicated with an inner cavity 25 of the material tank is formed in the bottom of the tank body of the material tank 20, guide wings 23 and embedded sealing push plates 24 which are slidably embedded with the guide wings 23 and seal the tank body opening are arranged on two opposite sides of the tank body opening;
the tank body receiving base 30 comprises a material receiving open tank, the material receiving open tank is provided with an opening for receiving materials of the material tank 20, two opposite sides above the opening are provided with base receiving caulking grooves 33, the front end of each base receiving caulking groove 33 is used for abutting against the embedded type sealing push plate 24 to enable the embedded type sealing push plate 24 to slip on the guiding wings 23, and the guiding wings 23 slide to the position of the opening corresponding to the tank body opening along the base receiving caulking grooves 33.
After the material is loaded into the material tank 20, the material tank 20 is sealed by inserting the insertion type sealing push plate 24 into the guide wing 23. When the material tank 20 needs to be opened to take out materials, the material tank 20 is made to be at the same height position as the tank body receiving base 30, the guiding wings 23 are aligned to the embedded sealing push plate 24, then the material tank 20 is horizontally pushed to the tank body receiving base 30, the embedded sealing push plate 24 of the material tank 20 is gradually pushed away by the front end of the base receiving embedded groove 33, the exposed guiding wings 23 are embedded into the base receiving embedded groove 33, finally the guiding wings 23 are completely embedded into the base receiving embedded groove 33, the embedded sealing push plate 24 is completely separated from the material tank 20 and falls off, the opening of the tank body corresponds to the opening of the tank body receiving base 30 at the moment, the materials slide into the material receiving opening box from the material tank 20 due to the self gravity, and the tank opening and unloading process is completed. The body-receiving base 30 for receiving the material container 20 performs the opening of the lid and the receiving of the material substantially simultaneously during the engagement with the material container 20, so that there is no need to provide a separate driving mechanism for controlling the opening and closing of the container lid, and the opening of the lid and the receiving of the material must be performed simultaneously, otherwise the material may be poured out accidentally. The unloading system structure of the material tank 20 has the advantages that the process of uncovering and receiving materials can be completed by a simple action of pushing the material tank 20 to the tank body receiving base 30 horizontally, and the automatic control and the production line type production can be realized conveniently.
Further, a discharge port 36 is arranged on one side of the material receiving open box, and a spiral pushing rod 35 is arranged in the inner cavity of the material receiving open box; the discharging system of the material tank 20 is further provided with a discharging motor, and the spiral material pushing rod 35 is driven to rotate by the discharging motor. After the tank receiving base 30 receives the material, the motor drives the spiral pushing rod 35 to take the material out of the discharge port 36, and then the material out of the discharge port 36 is conveyed to production lines of other processes, so that the production line type production can be conveniently and efficiently realized.
Further, the tail end of the base receiving caulking groove 33 is provided with a base limiting vertical plate 32, and the base limiting vertical plate 32 is used for stopping the sliding of the guiding wings 23 when the material tank 20 slides to the tank body opening to be butted with the opening. In order to guarantee that material jar 20 slides to when hovering in base receipt caulking groove 33, jar body opening accuracy correspond to uncovered in order to avoid the material to spill outside, set up the spacing riser 32 of base, material jar 20 moves to when supporting in the position of the spacing riser 32 of base, just jar body opening accuracy correspond to uncovered.
Further, the material tank 20 is provided with an insertion groove 21 at the same side and the same direction as the guiding wing 23, and the base limiting vertical plate 32 is provided with a base receiving insertion rod 31 which is inserted into the insertion groove 21 in the process that the guiding wing 23 slides along the base receiving insertion groove 33. If the straight line of the material tank 20 and the tank receiving base 30 is set as the X axis, the material tank 20 and the tank receiving base 30 are relatively fixed on the Z axis and the Y axis through the matching of the base receiving insertion rod 31 and the insertion groove 21, and the material tank 20 can only move along the X axis direction, so that the guide wings 23 can correspondingly slide into the base receiving insertion grooves 33.
Further, the spiral pushing rod 35 includes a rotating rod and a spiral pushing ring fixedly wound on the rotating rod. The spiral material pushing ring is driven by the rotating rod to rotate, so that the spiral material pushing ring plays a role of being equivalent to an impeller and pushes materials out from the material receiving open box towards the material outlet 36.
Further, the material tank 20 discharging system further comprises a second linear motion driving device for horizontally pushing the material tank 20 to the tank body receiving base 30, wherein a movable end of the second linear motion driving device is provided with a clamping jaw for clamping the material tank 20. In order to achieve the production line type automatic production, a second linear motion driving device can be adopted to horizontally push the material tank 20 to the tank body receiving base 30, so that the steps of manual operation are further reduced.
Furthermore, the material container 20 is provided with annular projections 22 one above the other for preventing the material container 20 from slipping out of the clamping jaws. Because the wall surface of the material tank 20 is smooth, and the material tank 20 filled with materials is heavy, the friction force between the clamping jaw fingers 51 and the material tank 20 may not be enough to balance the gravity of the material tank 20, and the material tank 20 may slip off in the clamping process, the annular protrusions 22 are arranged up and down, even if the friction force between the material tank 20 and the clamping jaw fingers 51 is not enough to balance the gravity of the material tank 20 to cause the material tank 20 to slip off, the upper annular protrusions 22 can support the clamping jaw fingers 51, and the material tank 20 is prevented from slipping off the clamping jaw fingers 51.
Further, the open periphery side of the material receiving open box is provided with a discharging slide slope 34 which is convenient for the material to slide from the material tank 20 to the inner cavity of the material receiving open box. If the materials directly fall into the material receiving open box from the opening of the tank body, due to a certain height difference between the two materials, the materials can splash, so that the discharging slide slope 34 is arranged, part of the materials directly fall into the inner cavity of the material receiving open box from the opening of the tank body, and even if the materials splash, most of the splashed materials can be blocked by the discharging slide slope 34 and the inner wall of the material receiving open box; a portion of the material falls from the material tank 20 to the discharge ramp 34 and then from the discharge ramp 34 to the material receiving open box interior, which is equivalent to reducing the height of the fall and also reducing the possibility of material splashing.
Furthermore, two opposite sides of the material tank 20 are provided with extension plates one above the other, and the insertion groove 21 is arranged on the extension plates. In order to avoid opening the insertion groove 21 directly on the tank, an extension plate is provided and the insertion groove 21 is provided on the extension plate.
An automatic discharging device for canned materials comprises a discharging system structure of any one of the material tanks 20.
Example two
Such as material container 20 of the first embodiment, which may be held by a gripper, is pushed toward container receiving base 30. The traditional linear motion driving mechanism adopts a sliding groove sliding block mechanism or a lead screw nut mechanism, and even if the clamping jaw moves to the limit position, the sliding groove and the lead screw occupy larger horizontal space because the lengths of the sliding groove and the lead screw are not changed. The present embodiment is directed to a retractable unclamping mechanism 50, which can save more horizontal space after retraction, so that the structure of the device and the equipment equipped with the retractable unclamping mechanism 50 is more compact.
The telescopic unclamping mechanism 50 comprises clamping jaws and a scissor type telescopic frame 53, wherein the front end of the scissor type telescopic frame is connected with the clamping jaws and used for driving the clamping jaws to stretch, a plurality of hinge shafts are arranged on the scissor type telescopic frame 53, one driving toothed block 54 which is used for driving the hinge shafts to rotate so as to control the scissor type telescopic frame 53 to stretch is fixedly connected to the hinge shafts, and a telescopic frame driving motor 55 which is used for driving the driving toothed block 54 to rotate is arranged on one side of the driving toothed block 54. When the scissor-type telescopic frame 53 is retracted, the folded scissor-type telescopic frame is small in volume, and no fixed component such as a sliding groove or a lead screw occupies a horizontal space. In addition, will set up the driving medium between general motor and the driven piece, need occupy certain space equally, and the utility model provides a flexible loose clamp mechanism 50, transmission tooth piece 54 sets up on the hinge of cutting fork expansion bracket 53 self, like fig. 5, so transmission tooth piece 54 actual position is in the top of cutting fork expansion bracket 53, so can directly set up expansion bracket driving motor 55 at the end of cutting fork expansion bracket 53, saved horizontal space.
Furthermore, a right-angled triangle-shaped expansion bracket support plate 58 is further arranged, the plane of one right-angled side is used for mounting the expansion bracket driving motor 55, the clamping jaw and the scissor type expansion bracket 53, and the plane of the other right-angled side is used for fixedly connecting with a fixed structure. If the clamping device is a rectangular flat plate, the connecting area of the side surface of the rectangular flat plate and the fixed structure is small, and if the weight of an object to be clamped is large, the flat plate is easy to bear too large and fall off the fixed structure. The telescopic support plate 58 is arranged in a right triangle shape, and the area of one side of the telescopic support plate for connecting with the fixed structure is large, so that the connection between the telescopic support plate 58 and the fixed structure is more firm, and the telescopic support plate 58 is not easy to fall off from the fixed structure due to heavy bearing.
Further, the transmission gear block 54 is a fan-shaped body, and is disposed on an arc-shaped outer side surface of the fan-shaped body in cooperation with the engagement gear of the telescopic frame driving motor 55. If the extending distance of the telescopic loose-clamping mechanism 50 is small, for example, the scissor type telescopic frame 53 can be driven to extend to a target position only by rotating the transmission gear block 54 for half a turn, the transmission gear block 54 provided by the preferred scheme can be adopted, and the telescopic frame driving motor 55 can not timely rotate reversely to drive the scissor type telescopic frame 53 to recover in case, because the transmission gear block 54 is only a fan-shaped body, the transmission gear block 54 can be separated from the driving part of the telescopic frame driving motor by continuously rotating the telescopic frame driving motor 55 forwards, so that the scissor type telescopic frame 53 can not continuously extend, a function similar to an outage switch mechanism is realized, and the condition that the scissor type telescopic frame 53 extends to an unexpected distance to collide with other components or fixed structures due to the fact that the telescopic frame driving motor 55 does not timely rotate backwards is avoided.
Further, the gripper includes a rack and pinion mechanism 52 and a pair of gripper fingers 51 respectively provided on the rack and pinion mechanism 52. The rack and pinion mechanism 52 has two racks one above the other, and the two racks can be controlled by the gear to move away from or close to each other, and the two gripper fingers 51 are respectively disposed on the two racks one above the other, so that the two gripper fingers 51 can be driven to move away from or close to each other by controlling the movement of the racks, thereby clamping or releasing the object by the gripper fingers 51.
Further, the claw fingers 51 are concave and have arc-shaped concave portions for holding the material tank 20, and the arc-shaped concave portions are provided with rack-shaped contact surfaces for increasing the friction force between the material tank 20 and the claw fingers 51. The jaw fingers 51 provided with the depressions are easy to clamp a generally cylindrical object, and the rack-shaped contact surfaces are provided on the inside contact surfaces of the depressions to increase the friction between the jaw fingers 51 and the object, so that the jaw fingers 51 can clamp the object, and the phenomenon that the object slips off the jaw fingers 51 under the action of gravity due to the fact that the friction between the object and the jaw fingers 51 is insufficient to counteract the gravity of the object itself because the object has too large mass is avoided.
Further, the rack and pinion mechanism 52 includes a gear, a rack, and a rack and pinion motor for driving the gear to move the upper and lower racks toward and away from each other. In order to facilitate automatic control and production line, the rack-and-pinion mechanism 52 uses a rack-and-pinion motor to control the racks to move away from or toward each other, which is convenient and efficient.
Further, the scissor-fork type telescopic frame 53 is rightly laid on the telescopic frame support plate 58, and the telescopic frame driving motor 55 is vertically arranged on the telescopic frame support plate 58. This preferred scheme is through putting expansion bracket driving motor 55 vertically, has saved the horizontal space better.
Further, the scissor-type telescopic frame 53 is provided with the hinge shaft along the center line and both sides.
Further, the transmission gear block 54 is disposed on a first hinge shaft at one side of the tail end of the scissor-type telescopic frame 53, a fixed pulley 57 is disposed at the bottom of a second hinge shaft at the other side of the tail end of the scissor-type telescopic frame 53, a telescopic frame limiting sliding groove 56 is disposed on the telescopic frame supporting plate 58, the fixed pulley 57 is slidably mounted in the telescopic frame limiting sliding groove 56, and the telescopic frame limiting sliding groove 56 is used for keeping the telescopic direction of the scissor-type telescopic frame 53 unchanged. According to the preferred scheme, the two hinge shafts of the scissor type telescopic frame 53 are kept on the same straight line, so that the scissor type telescopic frame 53 can extend and retract along the direction perpendicular to the straight line when being driven to extend and retract, the scissor type telescopic frame 53 is ensured to extend along the target direction, and the situation that the scissor type telescopic frame 53 deviates to one side when extending out is avoided.
An automatic discharging device for canned materials comprises any one of the telescopic loose clamping mechanisms 50.
EXAMPLE III
The material tank 20 discharge system of the first embodiment requires a precise height matching of the material tank 20 and the tank receiving base 30 to achieve its function. The prior art lifting mechanism is shown in chinese patent CN201220102599.6, in which a lifting plate holds a plurality of stacked articles one by one at a time, then the lifting plate is lifted up by a height corresponding to the height of one article each time, the topmost article is made to reach a designated height position, then the pushing mechanism is made to push out the topmost article, and the above operations are repeated to lift and push out the next article. This prior art is not suitable for the material container receiving and feeding device 12, since the material container 20 with the material is heavy and the lifting device is subjected to a large load in this way. Of course, the user can also directly place the objects one by one on the lifting device, then the lifting device directly lifts the single object to the specified height position, the object is pushed out by the push-out mechanism, then the lifting device returns to the initial position, and then the next assembly is performed, and obviously, the lifting mode has low efficiency and is not suitable for the material tank receiving and delivering device 12 with high automation degree. Therefore, in order to efficiently lift the material tank 20 to a height matching the tank receiving base 30 with a small load on the lifting device, the material tank 20 filled with the material is pushed out, so that the material tank 20 and the empty tank receiving base 30 together form the discharging system of the material tank 20 in the first embodiment; or the empty material tank 20 left on the tank body receiving base 30 after unloading is clamped and then contracted and recovered, and the embodiment aims to provide the material tank receiving and sending device 12 and the AGV carrying vehicle 11.
The material tank receiving and feeding device 12 is used for receiving and feeding a material tank 20, and the material tank receiving and feeding device 12 comprises a tank body stacking barrel used for vertically stacking the material tank 20, a telescopic loose clamping mechanism 50 used for clamping and horizontally pushing out or withdrawing the material tank 20, and a tank body lifting mechanism 40 used for conveying the material tank 20 filled with materials from the tank body stacking barrel to the telescopic loose clamping mechanism 50;
in the material tank 20, a tank body opening communicated with the material tank inner cavity 25 is formed in the bottom of the material tank 20, guide wings 23 and an embedded sealing push plate 24 which is slidably embedded with the guide wings 23 and seals the tank body opening are arranged on two opposite sides of the tank body opening;
the tank body lifting mechanism 40 comprises a concave lifting support bracket 42 with the middle part being an avoiding groove and the two sides being lifting support plates, and a first linear motion driving mechanism 43 for driving the movable part to do vertical motion, wherein the lifting support bracket 42 is hinged with the movable part; the avoiding groove is used for preventing the lifting support bracket 42 from interfering with the tank body of the material tank 20 during lifting; the lifting supporting plate is used for turning upwards to avoid when falling to abut against the guide wings 23 of the material tank 20 and resetting to a horizontal state capable of supporting the embedded sealing push plate 24 when not abutted by the guide wings 23;
the tank body stacking barrel is arranged in the lifting channel of the lifting support bracket 42, an opening for taking and placing the material tank 20 is formed in the end part of the tank body stacking barrel, an opening vertical groove is formed in one side surface of the tank body stacking barrel, and the opening vertical groove is used for enabling the lifting support plate to lift without interference of the tank body stacking barrel;
and a telescopic unclamping mechanism 50 arranged on the upper part of the lifting channel of the lifting support bracket 42.
The material tanks 20 are vertically stacked in the tank stacking cylinder one by one; the lift bracket 42 interferes with the material tank 20 in the tank stacking cylinder during the lifting process, and, in particular, in the descending process, the material tank 20 at the top in the tank body stacking cylinder is touched, the lifting support bracket 42 avoids the tank body of the material tank 20 through the avoiding groove so as not to interfere with the tank body of the material tank 20, when the lifting support plate descends, the lifting support plate is interfered with the upper parts of the guide wings 23 of the material tank 20, so that the lifting support plate is overturned upwards by approximately 90 degrees to avoid the guide wings 23 until the lifting support plate descends to a position where the lifting support plate is not interfered by the guide wings 23, because the supporting force is lost, the lifting support plate is reset to be in a horizontal state under the action of self gravity and keeps a state capable of bearing, the first linear motion driving mechanism 43 which moves vertically moves reversely drives the lifting support plate to ascend, the lifting support plate ascends to be in contact with the lower part of the guide wing 23, and then the guide wing 23 is supported to lift the material tank 20. When the material tank 20 is lifted to the position of the telescopic unclamping mechanism 50, the telescopic unclamping mechanism 50 clamps the material tank 20 and pushes the material tank 20 out to be matched with the tank body receiving base 30. After the material tank 20 is unloaded by matching with the tank receiving base 30 and left on the tank receiving base 30, the telescopic unclamping mechanism 50 is recovered, and the lifting support bracket 42 lifts the next material tank 20 up to the telescopic unclamping mechanism 50 in the same way. It should be noted that the can body lifting mechanism 40 is driven by a lifting mechanism driving motor 41.
Further, flexible loose clamp mechanism 50, including the clamping jaw to and front end connect in the clamping jaw, be used for driving the flexible scissors fork expansion bracket 53 of clamping jaw, have a plurality of hinge shafts on the scissors fork expansion bracket 53, one the rigid coupling has and is used for driving the hinge shaft and rotates in order to control the flexible transmission pinion 54 of scissors fork expansion bracket 53 on the hinge shaft, one side of transmission pinion 54 is provided with and is used for driving the pivoted expansion bracket driving motor 55 of transmission pinion 54. The working principle can refer to the second embodiment, and the beneficial effect is that the horizontal space is saved.
Further, the clamping jaw comprises a gear rack mechanism 52 and a pair of clamping jaw fingers 51 respectively arranged on the gear rack mechanism 52; the rack and pinion mechanism 52 includes a gear, a rack, and a rack and pinion motor for driving the gear to move the upper and lower racks toward and away from each other.
Further, the claw fingers 51 are concave and have arc-shaped concave portions for holding the material tank 20, and the arc-shaped concave portions are provided with rack-shaped contact surfaces for increasing the friction force between the material tank 20 and the claw fingers 51.
Further, the transmission gear block 54 is a fan-shaped body, and is arranged on the arc-shaped outer side surface of the fan-shaped body in a manner of being matched with the meshing teeth of the telescopic frame driving motor 55; the telescopic unclamping mechanism 50 is arranged on a fixed telescopic support plate 58, the scissor type telescopic frame 53 is rightly laid on the telescopic support plate 58, and the telescopic frame driving motor 55 is vertically arranged on the telescopic support plate 58.
Further, the transmission gear block 54 is disposed on a first hinge shaft at one side of the tail end of the scissor-type telescopic frame 53, a fixed pulley 57 is disposed at the bottom of a second hinge shaft at the other side of the tail end of the scissor-type telescopic frame 53, a telescopic frame limiting sliding groove 56 is disposed on the telescopic frame supporting plate 58, the fixed pulley 57 is slidably mounted in the telescopic frame limiting sliding groove 56, and the telescopic frame limiting sliding groove 56 is used for keeping the telescopic direction of the scissor-type telescopic frame 53 unchanged.
Further, a hovering support plate extends from the bottom of the lifting support bracket 42, and the hovering support plate is used for supporting the movable portion to stop the lifting support bracket 42 from overturning when the lifting support bracket 42 overturns to the horizontal position.
Further, material tank receiving and feeding device 12 still includes the shell, and the tip of shell one side is provided with the window that the flexible pine clamp mechanism of being convenient for released material tank 20 and collect, has set firmly vertical opening slot 13 on another lateral wall in the shell, the bottom level of vertical opening slot 13 has set firmly and stacks a section of thick bamboo backup pad 14, and the jar body is stacked one side of a section of thick bamboo 15 and is provided with and is used for can dismantling the slot installation plug-in components of being connected with vertical opening slot 13. The beneficial effect of this preferred scheme is that, can regard as a plurality of different modules like this, some modules can be used for sending the material jar 20 that is equipped with the material to jar body and receive base 30, and some modules can be used for collecting empty material jar 20.
An AGV carrier 11 comprising a material container receiving and delivery arrangement 12 according to any one of the preceding claims. It should be noted that the AGV carrier 11 may also be provided with the material tank receiving and feeding device group 10, so that the material tanks 20 are conveniently received and fed in a sub-module manner, that is, one group of material tank receiving and feeding devices 12 is used for sending the material tanks 20, and one group of material tank receiving and feeding devices 12 is used for receiving the material tanks 20.
An automatic discharging device for canned materials comprises the material can receiving and sending device 12.
Example four
In order to efficiently transport the material tank 20 in a pipeline manner, open the cover of the material tank 20, and recover the empty material tank 20 and the cover (the embedded sealing push plate 24) of the material tank 20, the present embodiment provides an automatic discharging device for canned materials.
As shown in fig. 1-10, the automatic discharging device for canned materials comprises a material tank receiving and feeding device 12, a material tank 20 discharging system structure and a push plate recycling mechanism 60;
the material tank receiving and sending device 12 comprises a telescopic loose clamp mechanism 50 used for clamping and horizontally pushing out or withdrawing the material tank 20 at a specified height position, and a tank body lifting mechanism 40 used for lifting the material tank 20 to the specified height position;
the material tank 20 unloading system structure comprises a material tank 20 and a tank body receiving base 30;
in the material tank 20, a tank body opening communicated with the material tank inner cavity 25 is formed in the bottom of the material tank 20, guide wings 23 and an embedded sealing push plate 24 which is slidably embedded with the guide wings 23 and seals the tank body opening are arranged on two opposite sides of the tank body opening;
the tank body receiving base 30 comprises a material receiving open box, the material receiving open box is provided with an open for receiving materials of the material tank 20 at a specified height position, two opposite sides above the open are provided with base receiving caulking grooves 33, the front ends of the base receiving caulking grooves 33 are used for abutting against the embedded sealing push plate 24 to enable the embedded sealing push plate 24 to slip off the guiding wings 23 and enable the guiding wings 23 to slide to the position corresponding to the open of the tank body along the base receiving caulking grooves 33;
the push plate recovery mechanism 60 is arranged below one side of the tank body receiving base 30, which is used for receiving the material tank 20, and the push plate recovery mechanism 60 is used for receiving and storing the embedded sealing push plate 24 which slides out of the guide wings 23.
The material tank receiving and feeding device 12 is used for feeding the material tank 20 to the material tank 20 discharging system structure, the material tank 20 and the tank body receiving base 30 are matched to carry out 'cover opening discharging' action on the material tank 20, the embedded sealing push plate 24 of the pull-out guide wings 23 is recovered by the push plate recovery mechanism 60, the material is discharged into a material receiving open box of the tank body receiving base 30, the first empty material tank 20 which is discharged is left on the first tank body receiving base 30, the next material tank 20 can be pushed to the next tank body receiving base 30, or after the first empty material tank 20 is taken back from the first tank body receiving base 30 by the telescopic loose clamp mechanism 50, the next material tank 20 is pushed to the first tank body receiving base 30.
Further, a discharge port 36 is arranged on one side of the material receiving open box, and a spiral pushing rod 35 is arranged in the inner cavity of the material receiving open box; the discharging system of the material tank 20 is further provided with a discharging motor, and the spiral material pushing rod 35 is driven to rotate by the discharging motor.
Further, the material tank 20 is provided with an insertion groove 21 at the same side and the same direction as the guiding wing 23, and the base limiting vertical plate 32 is provided with a base receiving insertion rod 31 which is inserted into the insertion groove 21 in the process that the guiding wing 23 slides along the base receiving insertion groove 33.
Further, the tail end of the base receiving caulking groove 33 is provided with a base limiting vertical plate 32, and the base limiting vertical plate 32 is used for stopping the sliding of the guiding wings 23 when the material tank 20 slides to the tank body opening to be butted with the opening.
Further, the open periphery side of the material receiving open box is provided with a discharging slide slope 34 which is convenient for the material to slide from the material tank 20 to the inner cavity of the material receiving open box.
Further, the telescopic unclamping mechanism 50 comprises a clamping jaw and a scissor type telescopic frame 53, the front end of the scissor type telescopic frame 53 is connected with the clamping jaw and used for driving the clamping jaw to stretch, a plurality of hinge shafts are arranged on the scissor type telescopic frame 53, a transmission gear block 54 used for driving the hinge shafts to rotate so as to control the scissor type telescopic frame 53 to stretch is fixedly connected to one hinge shaft, and a telescopic frame driving motor 55 used for driving the transmission gear block 54 to rotate is arranged on one side of the transmission gear block 54; the telescopic unclamping mechanism 50 is disposed above the elevation path of the can body elevating mechanism 40.
Further, the clamping jaw comprises a gear rack mechanism 52 and a pair of clamping jaw fingers 51 respectively arranged on the gear rack mechanism 52; the rack and pinion mechanism 52 includes a gear, a rack, and a rack and pinion motor for driving the gear to move the upper and lower racks toward and away from each other.
Further, the claw fingers 51 are concave and have arc-shaped concave portions for holding the material tank 20, and the arc-shaped concave portions are provided with rack-shaped contact surfaces for increasing the friction force between the material tank 20 and the claw fingers 51.
Further, the transmission gear block 54 is a fan-shaped body, and is arranged on the arc-shaped outer side surface of the fan-shaped body in a manner of being matched with the meshing teeth of the telescopic frame driving motor 55; the telescopic unclamping mechanism 50 is arranged on a fixed telescopic support plate 58, the scissor type telescopic frame 53 is rightly laid on the telescopic support plate 58, and the telescopic frame driving motor 55 is vertically arranged on the telescopic support plate 58.
Further, the transmission gear block 54 is disposed on a first hinge shaft at one side of the tail end of the scissor-type telescopic frame 53, a fixed pulley 57 is disposed at the bottom of a second hinge shaft at the other side of the tail end of the scissor-type telescopic frame 53, a telescopic frame limiting sliding groove 56 is disposed on the telescopic frame supporting plate 58, the fixed pulley 57 is slidably mounted in the telescopic frame limiting sliding groove 56, and the telescopic frame limiting sliding groove 56 is used for keeping the telescopic direction of the scissor-type telescopic frame 53 unchanged.
Further, the tank lifting mechanism 40 comprises a concave lifting support bracket 42 with a middle part being an avoiding groove and two sides being lifting support plates, and a first linear motion driving mechanism 43 for driving the movable part to move vertically, wherein the lifting support bracket 42 is hinged with the movable part; the avoiding groove is used for preventing the lifting support bracket 42 from interfering with the tank body of the material tank 20 during lifting; the lifting supporting plate is used for turning upwards to avoid when being lowered to abut against the guide wings 23 of the material tank 20, and is reset to a horizontal state capable of supporting the embedded sealing push plate 24 when not abutted by the guide wings 23. The tank lifting mechanism 40 does not need to bear all the material tanks 20 at one time, but compared with a mode that the material tanks 20 are transported from the lowest point to the highest point one by one and then return to the lowest point to bear the next material tank 20, the tank lifting mechanism 40 has fewer traveling routes, so that the time for loading the material tanks 20 onto the tank lifting mechanism 40 for multiple times is saved, and the conveying efficiency is higher.
Further, a hovering support plate extends from the bottom of the lifting support bracket 42, and the hovering support plate is used for supporting the movable portion to stop the lifting support bracket 42 from overturning when the lifting support bracket 42 overturns to the horizontal position.
Further, the material tank receiving and feeding device 12 further comprises a tank stacking barrel for vertically stacking the material tanks 20, the tank stacking barrel is arranged in the lifting channel of the lifting support bracket 42, an opening for taking and placing the material tanks 20 is formed in the end portion of the tank stacking barrel, an opening vertical groove is formed in one side surface of the tank stacking barrel, and the opening vertical groove is used for enabling the lifting support plate to lift without interference of the tank stacking barrel.
Further, the push plate recovery mechanism 60 includes an upper swing reset plate 65 which is arranged below one side of the tank body receiving base 30 for receiving the material tank 20 in a turnable manner, a push plate receiving cavity 62 which is arranged on one side of the upper swing reset plate 65, and a third linear motion driving device of which one end is fixedly connected with the upper swing reset plate 65, wherein the upper swing reset plate 65 is used for receiving the embedded sealing push plate 24 which is slipped out of the guide wing 23, and then is turned over under the acting force of the third linear motion driving device and enables the embedded sealing push plate 24 to slip into the push plate receiving cavity 62. The upper swing reset plate 65 is originally in a horizontal state, and after the dropped embedded sealing push plate 24 is received, the third linear motion driving device acts to turn the upper swing reset plate 65 upwards, so that the embedded sealing push plate 24 slides into the push plate receiving cavity 62 on one side. It should be noted that the push plate recovery mechanism 60 may be provided with a gravity sensor, and when sensing that the embedded sealing push plate 24 falls onto the upper swing reset plate 65, the third linear motion driving device drives the upper swing reset plate 65 to turn upwards.
Further, the upper end face of the pendulum return plate 65 is provided with a ball-and-socket 66 or ball-and-socket roller that facilitates sliding of the inline seal push plate 24 into the push plate receiving cavity 62. The ball bearings 66 and the roller bearings are all for easier sliding of the embedment seal push plate 24 into the push plate receiving cavity 62.
Further, a push plate conveyor belt 64 is arranged between the upper swing reset plate 65 and the push plate receiving cavity 62, and conveyor belt side plates 63 are arranged on two sides of the push plate conveyor belt 64; above the upper swing reset plate 65, side guide wheels 61 are provided, the side guide wheels 61 being adapted to align the guide wings 23 with the base receiving slots 33 when the material tank 20 is pushed towards the tank receiving base 30. The push plate conveyor belt 64 can more easily drive the embedded seal push plate 24 to slide more easily into the push plate receiving cavity 62, and the conveyor side plates 63 prevent the embedded seal push plate 24 from sliding out of the push plate receiving cavity 62.
Further, a plurality of the tank receiving bases 30 are circumferentially arranged on a disc turntable 39, and the front end of each tank receiving base 30 radially deviates from the center of the disc turntable 39; a plurality of the material tank receiving and sending devices 12 are arranged on an AGV carrying vehicle 11. The tank receiving base 30 is arranged on the disc turntable 39, when the first tank receiving base 30 has received the first material tank 20 and completed discharging, the empty first material tank 20 can be withdrawn without waiting for the telescopic unclamping mechanism 50, and the next tank receiving base 30 is directly rotated to the disc turntable to correspond to the next material tank 20 filled with the material, so that the cover opening and discharging efficiency is improved, and the assembly line type production is facilitated.
The above embodiments are only preferred embodiments of the present invention, and the protection scope of the present invention cannot be limited thereby, and any insubstantial changes and substitutions made by those skilled in the art based on the present invention are all within the protection scope of the present invention.
Claims (17)
1. Canned material automatic discharging device, its characterized in that: the device comprises a material tank receiving and feeding device, a material tank discharging system structure and a push plate recovery mechanism;
the material tank receiving and sending device comprises a telescopic loose clamp mechanism and a tank body lifting mechanism, wherein the telescopic loose clamp mechanism is used for clamping and horizontally pushing out or withdrawing the material tank at the specified height position, and the tank body lifting mechanism is used for lifting the material tank to the specified height position;
the material tank unloading system structure comprises a material tank and a tank body receiving base; the bottom of the material tank body of the material tank is provided with a tank body opening communicated with an inner cavity of the material tank, and two opposite sides of the tank body opening are provided with guide wings and an embedded sealing push plate which is slidably embedded with the guide wings and seals the tank body opening; the tank body receiving base comprises a material receiving open box, the material receiving open box is provided with an open for receiving materials of a material tank at a specified height position, two opposite sides above the open are provided with base receiving caulking grooves, and the front ends of the base receiving caulking grooves are used for abutting against the embedded sealing push plate to enable the embedded sealing push plate to slide off the guiding wings and enable the guiding wings to slide to the positions of the open and the tank body corresponding to the opening along the base receiving caulking grooves;
the push plate recovery mechanism is arranged below one side, used for receiving the material tank, of the tank body receiving base and used for receiving and storing the embedded sealing push plate which is slid out of the guide wings.
2. The automatic discharging device of canned materials as in claim 1, characterized in that: a discharge hole is formed in one side of the material receiving open box, and a spiral pushing rod is arranged in an inner cavity of the material receiving open box; the material tank discharging system is also provided with a discharging motor, and the spiral material pushing rod is driven by the discharging motor to rotate.
3. The automatic discharging device of canned materials as in claim 1, characterized in that: the tail end of the base receiving caulking groove is provided with a base limiting vertical plate, and the base limiting vertical plate is used for enabling the guide wings to stop sliding when the material tank slides to the tank body opening and the opening are in butt joint.
4. The automatic discharging device of canned materials as in claim 3, characterized in that: the material tank is provided with an insertion groove at the same side of the guide wing in the same direction, and the base limiting vertical plate is provided with a base receiving insertion rod which is used for being inserted into the insertion groove in the process that the guide wing slides along the base receiving insertion groove.
5. The automatic discharging device of canned materials as in claim 1, characterized in that: the open periphery of the material receiving open box is provided with a discharging landslide convenient for the material to slide to the inner cavity of the material receiving open box.
6. The automatic discharging device of canned materials as in claim 1, characterized in that: the telescopic unclamping mechanism comprises a clamping jaw and a scissor type telescopic frame, the front end of the scissor type telescopic frame is connected with the clamping jaw and used for driving the clamping jaw to stretch, a plurality of hinge shafts are arranged on the scissor type telescopic frame, a transmission tooth block used for driving the hinge shafts to rotate so as to control the scissor type telescopic frame to stretch is fixedly connected to one hinge shaft, and a telescopic frame driving motor used for driving the transmission tooth block to rotate is arranged on one side of the transmission tooth block; the telescopic loose-clamping mechanism is arranged above the lifting channel of the tank body lifting mechanism.
7. The automatic discharging device of canned materials as in claim 6, characterized in that: the clamping jaw comprises a gear rack mechanism and a pair of clamping jaw fingers which are respectively arranged on the gear rack mechanism; the rack-and-pinion mechanism comprises a gear, a rack and a rack-and-pinion motor for driving the gear to enable the rack to move towards or away from each other.
8. The automatic discharging device of canned materials as in claim 7, wherein: the clamping jaw finger is concave and is provided with an arc-shaped concave part for clamping the material tank, and the arc-shaped concave part is provided with a rack-shaped contact surface for increasing the friction force between the material tank and the clamping jaw finger.
9. The automatic discharging device of canned materials as in claim 6, characterized in that: the transmission gear block is a sector and is used for being matched with the meshing teeth of the telescopic frame driving motor and arranged on the arc-shaped outer side surface of the sector; the telescopic loose-clamping mechanism is arranged on a fixed telescopic support plate, the scissor type telescopic frame is normally laid on the telescopic support plate, and the telescopic frame driving motor is vertically arranged on the telescopic support plate.
10. The automatic discharging device of canned materials as in claim 9, characterized in that: the transmission tooth block is arranged on a first hinge shaft on one side of the tail end of the scissor-type telescopic frame, a fixed pulley is arranged at the bottom of a second hinge shaft on the other side of the tail end of the scissor-type telescopic frame, a telescopic frame limiting sliding groove is formed in the telescopic frame supporting plate, the fixed pulley is slidably arranged in the telescopic frame limiting sliding groove, and the telescopic frame limiting sliding groove is used for enabling the telescopic direction of the scissor-type telescopic frame to be kept unchanged.
11. The automatic discharging device of canned materials as in claim 1, characterized in that: the tank body lifting mechanism comprises a concave lifting support bracket with an avoidance groove at the middle part and lifting support plates at two sides, and a first linear motion driving mechanism for driving the movable part to do vertical motion, wherein the lifting support bracket is hinged with the movable part; the avoidance groove is used for enabling the lifting support frame not to interfere with the material tank body when the lifting support frame is lifted; the lifting support plate is used for upwards overturning and avoiding when descending to abut against the guide wings of the material tank, and resetting to a horizontal state capable of supporting the embedded sealing push plate when not abutted by the guide wings.
12. The automatic discharging device of canned materials as in claim 11, wherein: a hovering and supporting plate extends from the bottom of the lifting and supporting bracket and is used for supporting the movable part to enable the lifting and supporting bracket to stop overturning when the lifting and supporting bracket overturns to a horizontal position.
13. The automatic discharging device of canned materials as in claim 11, wherein: the material tank receiving and conveying device further comprises a tank body stacking barrel for vertically stacking the material tanks, the tank body stacking barrel is arranged in the lifting channel of the lifting support bracket, an opening for taking and placing the material tanks is formed in the end portion of the tank body stacking barrel, an opening vertical groove is formed in one side face of the tank body stacking barrel and used for enabling the lifting support plate to lift without interference of the tank body stacking barrel.
14. The automatic discharging device of canned materials as in claim 1, characterized in that: mechanism is retrieved to push pedal, include the jar body is received the below that the base is used for receiving one side of material jar and can be overturned the setting the pendulum and reset the board, the push pedal that one side of pendulum reset the board is provided with receives chamber, one end and the third linear motion drive arrangement of pendulum reset the board rigid coupling, the pendulum resets the board and is used for accepting the slippage play behind the direction wing the upset is under third linear motion drive arrangement's the effort and is made embedded sealed push pedal slides in the chamber is received to the push pedal.
15. The automatic discharging device of canned materials as in claim 14, wherein: the upper end face of the upper pendulum reset plate is provided with universal balls or universal rollers which are convenient for the embedded sealing push plate to slide into the push plate receiving cavity.
16. The automatic discharging device of canned materials as in claim 14, wherein: a push plate conveyor belt is arranged between the upper swing reset plate and the push plate receiving cavity, and conveyor belt side plates are arranged on two sides of the push plate conveyor belt; a side guide wheel is arranged above the upper swing reset plate and used for enabling the guide wings to be aligned with the base receiving caulking grooves when the material tank is pushed to the tank body receiving base.
17. The automatic discharging device of canned materials as in claim 1, characterized in that: the tank receiving bases are arranged on a disc turntable along the circumference, and the front end of each tank receiving base deviates from the circle center of the disc turntable along the radial direction; and the material tank receiving and sending devices are arranged on the AGV carrier loader.
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CN201822278892.8U CN209871382U (en) | 2018-12-31 | 2018-12-31 | Automatic discharging device for canned materials |
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CN201822278892.8U CN209871382U (en) | 2018-12-31 | 2018-12-31 | Automatic discharging device for canned materials |
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Cited By (1)
Publication number | Priority date | Publication date | Assignee | Title |
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CN109625738A (en) * | 2018-12-31 | 2019-04-16 | 广州富港万嘉智能科技有限公司 | Canning material automatic discharge apparatus |
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Cited By (1)
Publication number | Priority date | Publication date | Assignee | Title |
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CN109625738A (en) * | 2018-12-31 | 2019-04-16 | 广州富港万嘉智能科技有限公司 | Canning material automatic discharge apparatus |
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Effective date of registration: 20220301 Address after: 501-2, Guangzheng science and Technology Industrial Park, No. 11, Nanyun fifth road, Science City, Huangpu District, Guangzhou, Guangdong 510000 Patentee after: GUANGZHOU FUGANG LIFE INTELLIGENT TECHNOLOGY Co.,Ltd. Address before: 510000 501-1, Guangzheng science and Technology Industrial Park, No. 11, Nanyun 5th Road, Science City, Huangpu District, Guangzhou City, Guangdong Province Patentee before: GUANGZHOU FUGANG WANJIA INTELLIGENT TECHNOLOGY Co.,Ltd. |