CN209868976U - A device for injecting retarder to make fiber continuous at joints of concrete structures - Google Patents
A device for injecting retarder to make fiber continuous at joints of concrete structures Download PDFInfo
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- CN209868976U CN209868976U CN201920218384.2U CN201920218384U CN209868976U CN 209868976 U CN209868976 U CN 209868976U CN 201920218384 U CN201920218384 U CN 201920218384U CN 209868976 U CN209868976 U CN 209868976U
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- 239000004567 concrete Substances 0.000 title claims abstract description 74
- 239000000835 fiber Substances 0.000 title claims abstract description 42
- 239000011440 grout Substances 0.000 claims abstract description 3
- 238000009415 formwork Methods 0.000 claims description 30
- 238000005192 partition Methods 0.000 claims description 17
- 239000003351 stiffener Substances 0.000 claims description 11
- 239000011374 ultra-high-performance concrete Substances 0.000 claims description 6
- 239000004574 high-performance concrete Substances 0.000 claims description 3
- 230000000149 penetrating effect Effects 0.000 claims 1
- 238000000034 method Methods 0.000 abstract description 4
- 239000011178 precast concrete Substances 0.000 abstract description 3
- 238000007569 slipcasting Methods 0.000 abstract 1
- 238000010276 construction Methods 0.000 description 6
- 239000000463 material Substances 0.000 description 3
- 229910000831 Steel Inorganic materials 0.000 description 2
- 230000000694 effects Effects 0.000 description 2
- 239000004744 fabric Substances 0.000 description 2
- 239000011210 fiber-reinforced concrete Substances 0.000 description 2
- 239000010959 steel Substances 0.000 description 2
- 238000005336 cracking Methods 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- 230000002787 reinforcement Effects 0.000 description 1
- 238000009991 scouring Methods 0.000 description 1
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- Lining And Supports For Tunnels (AREA)
- On-Site Construction Work That Accompanies The Preparation And Application Of Concrete (AREA)
Abstract
Description
技术领域technical field
本实用新型涉及土木工程技术领域,尤其涉及一种注入缓凝剂使混凝土结构接缝处纤维连续装置。The utility model relates to the technical field of civil engineering, in particular to a device for injecting a retarder to make fibers at joints of concrete structures continuous.
背景技术Background technique
无论对于预制结构还是分次浇筑结构都难以避免接缝(包括施工接缝、边界接缝等)的存在,这也就涉及到了新旧混凝土界面连接的问题。特别对于带纤维的混凝土结构,接缝的存在将导致纤维不连续,从而使接缝成为其薄弱部位。工程中常见的接缝形式有平接缝,锯齿接缝、阶梯接缝、企口接缝等。平接缝由于其施工简单,应用较广,但其接缝抗裂强度不足,容易损坏;锯齿接缝和阶梯接缝在平接缝的基础上增大接缝界面的接触面积,从而增加接缝处的抗裂强度,但增强效果不够明显且施工支模复杂;企口接缝,在增大接缝接触面积的基础上又通过企口构造的嵌锁作用使接缝承受的拉应力部分转化为剪应力,进一步提高了接缝的抗裂强度,但同样增加施工的难度,并且接缝的质量难以保证。Whether it is a prefabricated structure or a staged pouring structure, it is difficult to avoid the existence of joints (including construction joints, boundary joints, etc.), which also involves the connection of old and new concrete interfaces. Especially for concrete structures with fibers, the existence of joints will lead to fiber discontinuity, so that the joints become their weak points. Common seams in engineering include flat seams, zigzag seams, stepped seams, tongue and groove seams, etc. Flat seams are widely used due to their simple construction, but their crack resistance is insufficient and easy to be damaged; zigzag seams and stepped seams increase the contact area of the seam interface on the basis of flat seams, thereby increasing the joint strength. crack strength at the seam, but the enhancement effect is not obvious enough and the construction formwork is complicated; the tongue-and-groove joint, on the basis of increasing the contact area of the joint, makes the tensile stress part of the joint bear through the interlocking effect of the tongue-and-groove structure It is transformed into shear stress, which further improves the crack resistance of the joint, but also increases the difficulty of construction, and the quality of the joint is difficult to guarantee.
上述这些接缝构造措施虽能部分提高接缝强度,但未能从根本上解决接缝处受力薄弱问题,特别对于带有纤维的混凝土,接缝处的纤维被人为“截断”而引发的接缝抗裂强度降低问题,不能发挥结构和材料本身的优势。Although the above-mentioned joint construction measures can partially improve the joint strength, they fail to fundamentally solve the problem of weak stress at the joint, especially for concrete with fibers, where the fibers at the joint are artificially "truncated". The cracking strength of the joints is reduced, and the advantages of the structure and the material itself cannot be brought into play.
发明内容Contents of the invention
本实用新型的目的在于提供一种注入缓凝剂使混凝土结构接缝处纤维连续装置,该装置可使预制混凝土结构接缝处或现浇混凝土在分次浇筑过程中接缝处纤维保持连续,使接缝受力合理。The purpose of the utility model is to provide a device for injecting retarder to make the fiber continuous at the joint of concrete structure, which can keep the fiber at the joint of precast concrete structure or cast-in-place concrete continuous in the process of batch pouring, Make the seam stress reasonable.
本实用新型的技术方案在于:一种注入缓凝剂使混凝土结构接缝处纤维连续装置,包括用于与混凝土结构相连接的接缝模板,所述接缝模板内设置有用于装填缓凝剂的空腔,接缝模板的上端设置有与空腔相连通并用于向空腔内注入缓凝剂的注浆管,接缝模板靠近混凝土结构一侧的面板上间隔设置有穿出空腔的出浆孔。The technical solution of the utility model is: a device for injecting retarder to make the fiber continuous at the joint of concrete structure, including a joint formwork for connecting with the concrete structure, the joint formwork is provided with a set for filling retarder The upper end of the joint formwork is provided with a grouting pipe that communicates with the cavity and is used to inject retarder into the cavity, and the panel on the side of the joint formwork close to the concrete structure is provided at intervals to pass through the cavity. Pulp hole.
进一步地,所述接缝模板的两面板之间设置有水平隔板和/或竖向隔板,所述水平隔板和竖向隔板上分别设置有使接缝模板内空腔相互连通的开孔,所述水平隔板沿竖向间隔布置,所述竖向隔板沿横向间隔布置。Further, a horizontal partition and/or a vertical partition are arranged between the two panels of the joint formwork, and the horizontal partition and the vertical partition are respectively provided with holes for interconnecting the inner cavities of the joint formwork. openings, the horizontal partitions are vertically spaced, and the vertical partitions are horizontally spaced.
进一步地,所述接缝模板的非混凝土侧水平加劲肋和/或竖向加劲肋,所述水平加劲肋沿竖向间隔布置,所述竖向加劲肋沿横向间隔布置。Further, as for the horizontal stiffeners and/or vertical stiffeners on the non-concrete side of the joint formwork, the horizontal stiffeners are vertically spaced, and the vertical stiffeners are horizontally spaced.
进一步地,临近接缝模板表面的混凝土宽度为10mm~25mm。Further, the width of the concrete adjacent to the surface of the joint formwork is 10mm-25mm.
进一步地,所述混凝土结构接缝处的混凝土由纤维混凝土或超高性能混凝土浇筑而成,混凝土结构其余部位的混凝土由普通混凝土、纤维混凝土、高性能混凝土或超高性能混凝土浇筑而成。Further, the concrete at the joints of the concrete structure is poured with fiber-reinforced concrete or ultra-high-performance concrete, and the concrete at the rest of the concrete structure is poured with ordinary concrete, fiber-reinforced concrete, high-performance concrete or ultra-high-performance concrete.
进一步地,所述混凝土结构接缝处的混凝土内掺有乱向分布的纤维,所述纤维的形状为平直形、螺纹形或波纹形。Further, the concrete at the joint of the concrete structure is mixed with randomly distributed fibers, and the shape of the fibers is straight, helical or corrugated.
进一步地,所述混凝土结构接缝处的纤维掺量多于混凝土结构非接缝处的纤维掺量。Further, the fiber content at the joints of the concrete structure is greater than that at the non-joints of the concrete structure.
进一步地,所述纤维长度为13mm~50mm。Further, the fiber length is 13mm-50mm.
与现有技术相比较,本实用新型具有以下优点:从根本上解决了混凝土结构在接缝处受力薄弱的问题,特别是掺有纤维的混凝土结构在连接接缝处的纤维不连续的问题,不必通过改变接缝形状、加密配筋或异形钢板等复杂的接缝形式来改善接缝性能,使预制混凝土结构接缝处或现浇混凝土在分次浇筑过程中接缝处纤维保持连续,使接缝受力合理,抗裂强度高。具有操作简单方便、降低工程造价,施工方便,结构性能优良,有较好推广前景。Compared with the prior art, the utility model has the following advantages: it fundamentally solves the problem of the weak force of the concrete structure at the joint, especially the discontinuous fiber at the connection joint of the concrete structure mixed with fibers It is not necessary to improve the joint performance by changing the joint shape, dense reinforcement or special-shaped steel plates and other complex joint forms, so that the fibers at the joints of the precast concrete structure or the joints of the cast-in-place concrete during the batch pouring process remain continuous, Make the joint stress reasonable and high crack strength. The utility model has the advantages of simple and convenient operation, reduced engineering cost, convenient construction, excellent structural performance and good promotion prospect.
附图说明Description of drawings
图1为本实用新型的带孔空腹模板的主视图;Fig. 1 is the front view of the fasting formwork with holes of the present utility model;
图2为本实用新型的带孔空腹模板的侧视图;Fig. 2 is the side view of the fasting formwork with holes of the present utility model;
图3为本实用新型的带孔空腹模板的后视图;Fig. 3 is the rear view of the fasting formwork with holes of the present utility model;
图4为本实用新型的图2的A-A剖视图;Fig. 4 is the A-A sectional view of Fig. 2 of the present utility model;
图中:1-混凝土结构;11-缓凝剂作用区域;2-缓凝剂;3-接缝模板;31-空腔;4-注浆管;5-出浆孔;6-竖向加劲肋;7-水平加劲肋;8-竖向隔板;9-水平隔板,10-开孔。In the figure: 1-concrete structure; 11-retarder action area; 2-retarder; 3-joint formwork; 31-cavity; 4-grouting pipe; 5-grouting hole; 6-vertical stiffening Rib; 7-horizontal stiffener; 8-vertical partition; 9-horizontal partition, 10-opening.
具体实施方式Detailed ways
为让本实用新型的上述特征和优点能更明显易懂,下文特举实施例,并配合附图,作详细说明如下,但本实用新型并不限于此。In order to make the above-mentioned features and advantages of the present invention more comprehensible, the following specific examples are given together with the accompanying drawings and described in detail as follows, but the present invention is not limited thereto.
参考图1至图4Refer to Figure 1 to Figure 4
一种注入缓凝剂使混凝土结构接缝处纤维连续装置,包括用于与混凝土结构1相连接的接缝模板3,所述接缝模板内设置有用于装填缓凝剂2的空腔31,接缝模板的上端设置有与空腔相连通并用于向空腔内注入缓凝剂的注浆管4,接缝模板靠近混凝土结构一侧的面板上间隔设置有穿出空腔的出浆孔5。A device for injecting a retarder to make the fiber continuous at the joint of a concrete structure, including a joint formwork 3 for connecting with a concrete structure 1, the joint formwork is provided with a cavity 31 for filling a retarder 2, The upper end of the joint formwork is provided with a grouting pipe 4 which communicates with the cavity and is used to inject retarder into the cavity, and grouting holes passing through the cavity are arranged at intervals on the panel on the side of the joint formwork close to the concrete structure 5.
本实施例中,为了提高接缝模板的强度,所述接缝模板的两面板之间设置有水平隔板9和/或竖向隔板8,所述接缝模板的空腔经水平隔板和竖向隔板分隔为若干个独立腔室,所述水平隔板和竖向隔板上分别设置有使相邻两独立腔室相互连通的开孔10,所述水平隔板沿竖向间隔布置,所述竖向隔板沿横向间隔布置。In this embodiment, in order to improve the strength of the joint formwork, a horizontal partition 9 and/or a vertical partition 8 are arranged between the two panels of the joint formwork, and the cavity of the joint formwork passes through the horizontal partition The horizontal partition and the vertical partition are respectively provided with openings 10 that make the adjacent two independent chambers communicate with each other, and the horizontal partition is spaced vertically Arranged, the vertical partitions are arranged at intervals along the transverse direction.
本实施例中,所述接缝模板的非混凝土侧水平加劲肋7和/或竖向加劲肋6,所述水平加劲肋沿竖向间隔布置,所述竖向加劲肋沿横向间隔布置。In this embodiment, the horizontal stiffeners 7 and/or vertical stiffeners 6 on the non-concrete side of the joint formwork, the horizontal stiffeners are vertically spaced, and the vertical stiffeners are horizontally spaced.
本实施例中,临近接缝模板表面的混凝土宽度为10mm~25mm。In this embodiment, the width of the concrete adjacent to the surface of the joint formwork is 10 mm to 25 mm.
本实施例中,所述混凝土结构接缝处的混凝土由纤维混凝土或超高性能混凝土浇筑而成,混凝土结构其余部位的混凝土由普通混凝土、纤维混凝土、高性能混凝土或超高性能混凝土浇筑而成。In this embodiment, the concrete at the joints of the concrete structure is made of fiber concrete or ultra-high performance concrete, and the concrete of the rest of the concrete structure is made of ordinary concrete, fiber concrete, high performance concrete or ultra high performance concrete. .
本实施例中,所述混凝土结构接缝处的混凝土内掺有乱向分布的纤维,所述纤维的形状为平直形、螺纹形或波纹形。In this embodiment, the concrete at the joint of the concrete structure is mixed with randomly distributed fibers, and the shape of the fibers is straight, helical or corrugated.
本实施例中,所述混凝土结构接缝处的纤维掺量多于混凝土结构非接缝处的纤维掺量。In this embodiment, the fiber content at the joints of the concrete structure is greater than that at the non-joints of the concrete structure.
本实施例中,所述纤维长度为13mm~50mm,纤维为不同长度混合或不同类型混合或不同直径混合使用,例如钢纤维。In this embodiment, the fiber length is 13mm-50mm, and the fibers are mixed with different lengths or different types or different diameters, such as steel fibers.
当混凝土结构连接接缝处需要用模板制作时,在混凝土浇筑后还未初凝前,将缓凝剂通过注浆方式注入到临近接缝模板表面某一宽度范围内的混凝土中。在浇筑接缝附近混凝土前,用塑料布等不透水材料包裹接缝模板,防止混凝土进入出浆孔,向接缝模板空腔内注入缓凝剂,并施加一定的压力,去除塑料布,将缓凝剂注入混凝土中。缓凝剂掺加比例、冲刷开始时间,需根据实际环境和材料进行试验确定,调整至最佳比例及最佳时间控制。When the joints of the concrete structure need to be made with formwork, the retarder is injected into the concrete within a certain width range near the surface of the joint formwork by grouting after the concrete is poured and before the initial setting. Before pouring the concrete near the joint, wrap the joint formwork with plastic cloth and other impermeable materials to prevent the concrete from entering the grout hole, inject retarder into the cavity of the joint formwork, and apply a certain pressure to remove the plastic cloth. The retarder is injected into the concrete. The mixing ratio of setting retarder and the start time of scouring need to be determined according to the actual environment and materials, and adjusted to the best ratio and best time control.
以上所述仅为本实用新型的较佳实施例,凡依本实用新型申请专利范围所做的均等变化与修饰,皆应属本实用新型的涵盖范围。The above descriptions are only preferred embodiments of the present utility model, and all equivalent changes and modifications made according to the patent scope of the present utility model shall fall within the scope of the present utility model.
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CN109719840A (en) * | 2019-02-21 | 2019-05-07 | 福州大学 | A kind of injection retarder makes concrete structure seam crossing fiber continuous apparatus and construction method |
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