CN209866503U - All-in-one suitable for dipping method membrane making - Google Patents
All-in-one suitable for dipping method membrane making Download PDFInfo
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- CN209866503U CN209866503U CN201920219150.XU CN201920219150U CN209866503U CN 209866503 U CN209866503 U CN 209866503U CN 201920219150 U CN201920219150 U CN 201920219150U CN 209866503 U CN209866503 U CN 209866503U
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- thermostatic
- magnetic
- suspension platform
- film
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Abstract
The utility model comprises a sealed cabinet, wherein a water bath constant temperature device, a magnetic stirring device, a centrifugal device, a first clamp, a film lifting machine, a magnetic suspension platform, a temperature control device, a humidity control device and an air pressure control device are arranged in the sealed cabinet, so that the influence of impurities in the air on film production can be eliminated, and the influence of unstable environment can be eliminated, thereby efficiently producing the film; the electro-magnet is located between first base and the thing suspension platform, control circuit is used for controlling the electric current size that the electro-magnet passes through, with its magnetic force size of this control, the light that the light source sent shines on photosensitive device after being sheltered from by the thing suspension platform, judge through the photocurrent value that detects photosensitive device and carry the thing suspension platform and whether be in stably, if change then the electric current of adjustment electro-magnet 11 lets the thing suspension platform stable, prevent the shake, the design can make the process of drawing the membrane of drawing do not receive external vibration interference like this.
Description
Technical Field
The utility model relates to a membrane equipment field indicates an all-in-one suitable for impregnation method membrane especially.
Background
Known film-forming processes by the immersion method are: preparing needed particle sol (such as silica microspheres and zinc oxide microsphere sol), immersing a substrate (such as a polished K4 glass sheet and a silicon wafer) into the sol, and slowly pulling the substrate out of the sol by using a displacement platform to attach the microspheres in the sol to the substrate.
In the traditional film making process, all the working procedures are basically independent, even if the operation is carried out in an ultra-clean room, unnecessary dust and fine scraps in the air are difficult to avoid falling into sol or a substrate, and unnecessary deviation is brought to the uniformity and functionality of a finally made film; in addition, the thickness of the membrane, the sparsity of particle arrangement and the stability of the preparation environment have great relation, the stability of the environment comprises temperature, air pressure, humidity, vibration of a platform and the like, and the traditional membrane making machine cannot well control the stability of the environment, so that the membrane making efficiency is not high, and the prepared membrane has poor functionality.
Disclosure of Invention
In order to solve the problem, the utility model provides an all-in-one suitable for impregnation method membrane making, environmental stability is high, and membrane making efficiency obtains improving, and the membrane functionality who makes is strong.
In order to achieve the above object, the utility model adopts the following technical scheme: an all-in-one machine suitable for film making by an immersion method comprises a sealed cabinet, a numerical control host and a kit arranged in the sealed cabinet, a water bath constant temperature device, a magnetic stirring device, a centrifugal device, a first clamp, a film lifting machine, a magnetic suspension platform, a temperature control device, a humidity control device and an air pressure control device, wherein the first clamp moves along the X, Y, Z axial direction in the sealed cabinet and is positioned at the top end in the sealed cabinet, the magnetic suspension platform comprises a control circuit, an electromagnet, a first base, an object carrying suspension platform, a photosensitive device and a light source, the photosensitive device is arranged opposite to the light source, the first base is arranged between the photosensitive device and the light source, the electromagnet is arranged on the surface of the first base, the object carrying suspension platform is of a magnetic structure and is arranged on the surface of the electromagnet, the film lifting machine is arranged on the surface of the object carrying suspension platform, the output end of the, the output end of the control circuit is electrically connected with the electromagnet, the output end of the photosensitive device is connected with the input end of the numerical control host, the magnetic stirring device is arranged in the water bath constant temperature device, and the control end of the numerical control host is connected with the input ends of the water bath constant temperature device, the centrifugal device, the first clamp, the film lifting machine, the temperature control device, the humidity control device and the air pressure control device.
Furthermore, the sealed cabinet comprises a box body and a side door, wherein one side of the box body is an open surface, and the side door is covered on the open surface in a sliding manner.
Furthermore, a waste liquid pool is also arranged in the sealed cabinet, and the output end of the centrifugal device is communicated with the input end of the waste liquid pool.
Further, the water bath constant temperature equipment includes hot thermostatic control ware, the electrothermal tube, a water pump, the pipe, flourishing water household utensils, constant temperature microcontroller, magnetic stirring device includes magnetic stirrer and magnetic stirrer, constant temperature household utensils set up the surface at magnetic stirrer, magnetic stirrer sets up in constant temperature household utensils, a water pump, the electrothermal tube sets up in flourishing water household utensils, the one end and the flourishing water household utensils intercommunication of pipe, the other end of pipe passes through hot thermostatic control ware and flourishing water household utensils intercommunication, hot thermostatic control ware's output is connected with the input of numerical control host computer, the output and the thermostatic control microcontroller of numerical control host computer, magnetic stirrer's input is connected, thermostatic control ware's output and the input of electrothermal tube are connected.
Further, carry membrane machine and include third platform, push rod motor, second anchor clamps, the side of third platform is equipped with the slide rail, push rod motor and slide rail sliding connection, and the second anchor clamps set up the lower extreme at the push rod motor, and the control end of numerical control host computer is connected with the input control of second anchor clamps, push rod motor.
The beneficial effects of the utility model reside in that:
1. the utility model discloses include the sealed cupboard, set up water bath constant temperature equipment, magnetic stirring device, centrifugal device, first anchor clamps, carry membrane machine, magnetic suspension platform, temperature control device, humidity control device, air pressure control device in the sealed cupboard and to the influence of membrane, get rid of the unstable influence of environment to the membrane in the air, can high-efficient membrane from this.
2. The electro-magnet is located between first base and the thing suspension platform, control circuit is used for controlling the electric current size that the electro-magnet passes through, with its magnetic force size of this control, the light that the light source sent shines on photosensitive device after being sheltered from by the thing suspension platform, judge through the photocurrent value that detects photosensitive device and carry the thing suspension platform and whether be in stably, if change then the electric current of adjustment electro-magnet 11 lets the thing suspension platform stable, prevent the shake, the design can make the process of drawing the membrane of drawing do not receive external vibration interference like this.
3. The temperature control device, the humidity control device and the air pressure control device are used for controlling the temperature, the humidity and the air pressure in the sealed cabinet and reducing the influence on the reaction solution in the sealed cabinet.
Drawings
Fig. 1 is a schematic structural diagram of the present invention.
FIG. 2 is a schematic structural diagram of the magnetic levitation platform of the present invention
Fig. 3 is a schematic structural view of the magnetic stirring device and the water bath thermostat of the present invention.
Fig. 4 is a schematic structural view of the film lifting machine of the present invention.
The reference numbers illustrate: 1-a numerical control host; 2-kit; 3-water bath constant temperature device;
31-thermal thermostat controller; 32-electric heating tubes; 33-a water pump; 34-a catheter; 35-a water container;
36-a thermostatic vessel; 37-a thermostatic microcontroller; 4-magnetic stirring device; 41-magnetic stirrer;
42-magnetic stirrer; 5-a centrifugal device; 6-a first clamp; 7-film extraction machine;
8-a magnetic suspension platform; 9-a sealed cabinet; 10-a control circuit; 11-an electromagnet;
12-a first base; 13-object suspension stage; 14-a photosensitive device; 15-a light source;
16-a waste liquid pool; 17-temperature control means; 18-a humidity control device;
19-a pneumatic control device; 20-a third platform; 21-a push rod motor; 22-a second clamp;
23-sliding rail.
Detailed Description
Please refer to fig. 1-2, the utility model discloses an all-in-one suitable for membrane is made to flooding method, include numerical control host computer 1, the sealed cupboard 9 and set up kit 2 in the sealed cupboard 9, water bath constant temperature equipment 3, magnetic stirring device 4, centrifugal device 5, first anchor clamps 6, carry membrane machine 7, magnetic suspension platform 8, first anchor clamps 6 are located the top in the sealed cupboard 9, it sets up on magnetic suspension platform 8 to carry membrane machine 7, magnetic stirring device 4 sets up in water bath constant temperature equipment 3, numerical control host computer 1's control end and water bath constant temperature equipment 3, centrifugal device 5, first anchor clamps 6, carry membrane machine 7, magnetic suspension platform 8's input is connected.
The utility model discloses a theory of use as follows:
the material of the reagent kit 2 is not limited, and a plurality of reagent containers which are independently placed are arranged in the reagent kit 2 and are used for containing reagents for chemical reaction, such as: ammonia water, absolute ethyl alcohol, deionized water and the like, and reagents used in the experiment directly flow into the kit 2 through the conduit 34, so that the whole process of adding the reagents can ensure clean environment;
the water bath thermostat 3 is used for controlling the temperature of the chemical reaction; when the water bath constant temperature device 3 is used, deionized water is needed to assist work, the deionized water is directly obtained from the kit 2, the first clamp 6 is controlled by the numerical control host 1 to clamp the kit 2, and the deionized water in the kit 2 is poured into the water bath constant temperature device 3;
the magnetic stirring device 4 is always arranged in the water bath constant temperature device 3, ensures that chemical reaction is carried out while stirring, and has constant temperature, and the magnetic stirring device 4 is used for mixing and uniformly stirring various chemical reaction reagents so as to ensure that the reagents, samples and the like are fully reacted.
The centrifugal device 5 is used for carrying out centrifugal layering and centrifugal washing treatment on the reacted turbid liquid, and the ionized water used in the washing process is directly obtained from a deionized water container in the kit 2.
The first clamp 6 is not limited in size and number and is used for holding various reaction vessels, for example, the first clamp 6 takes the reagent vessel out of the reagent kit 2, and puts the reagent vessel on the magnetic stirring device 4 for constant temperature stirring reaction, after the reaction is finished, the first clamp 6 transfers the solution on the magnetic stirring device 4 into the reaction vessel, and then the first clamp 6 puts the reaction vessel into the centrifugal device 5 for centrifugal washing.
The film lifting machine 7 clamps the substrate, the sol obtained by centrifugal washing is sent to the film lifting machine 7 by the first clamp 6, and the film lifting machine 7 slowly lifts the substrate from the sol at a uniform speed.
Furthermore, the sealed cabinet 9 comprises a box body and a side door, wherein one side of the box body is an open surface, and the side door is covered on the open surface in a sliding manner; adopt above-mentioned scheme, the cooperation that side door and box opened the face is convenient for take out the substrate after being carried membrane machine 7 centre gripping or will making the membrane in advance with the substrate.
Further, a waste liquid pool 16 is also arranged in the sealed cabinet 9, and the control end of the centrifugal device 5 is communicated with the input end of the waste liquid pool 16; with the above scheme, the waste liquid tank 16 is used for temporarily storing waste liquid;
in a preferred mode of this embodiment, the centrifugal device 5 is provided with a waste liquid port and an infusion port, the waste liquid port is communicated with the waste liquid tank 16, the washed waste liquid flows from the waste liquid port to the waste liquid tank 16, and the sol formed after separation flows from the infusion port to the reaction vessel.
Referring to fig. 3, further, the water bath thermostat 3 comprises a thermal thermostat controller 31, an electric heating tube 32, a water pump 33, a conduit 34, a water container 35, the constant temperature device 36, the constant temperature microcontroller 37, the magnetic stirring apparatus 4 includes the magnetic stirrer 41 and the magnetic stirrer 42, the constant temperature device 36 is set on the surface of the magnetic stirrer 41, the magnetic stirrer 42 is set in the constant temperature device 36, the water pump 33, the electric heating tube 32 are set in the water container 35, one end of the conduit 34 communicates with the water container 35, the other end of the conduit 34 communicates with the water container 35 through the thermal constant temperature controller 31, the output end of the thermal constant temperature controller 31 is connected with the input end of the numerical control host 1, the output end of the numerical control host 1 is connected with the input ends of the constant temperature microcontroller 37 and the magnetic stirrer 41, the output end of the constant temperature microcontroller 37 is connected with the input end of the electric heating tube 32; by adopting the scheme, the thermal thermostatic controller 31 is responsible for collecting the current temperature of water in the water bath thermostatic device 3, the electric heating pipe 32 is responsible for heating the water, the water pump 33 circularly guides the hot water from the water container 35 to the thermostatic container 36 through the guide pipe 34, and when the device is used, the reaction container for placing the solution is clamped through the first clamp 6, and the reaction solution in the reaction container is transferred to the thermostatic container 36;
the magnetic stirring device 4 is composed of a magnetic stirrer 41 and a magnetic stirrer 42, when in use, the magnetic stirrer 42 is placed in the thermostatic vessel 36, and the magnetic polarity is continuously changed by the magnetic stirrer 41, so that the magnetic stirrer 42 is continuously rotated, and the solution in the thermostatic vessel 36 is driven to rotate.
In this embodiment, the solution transferring device further includes a filter screen, the surface of the thermostatic vessel 36 is provided with an open surface, the filter screen covers the open surface, and the magnetic stirrer 42 is disposed in the thermostatic vessel 36, so that the magnetic stirrer 42 is prevented from falling out during the solution transferring process.
As shown in fig. 4, further, the film lifting machine 7 includes a third platform 20, a push rod motor 21, and a second fixture 22, a slide rail 23 is disposed on a side surface of the third platform 20, the push rod motor 21 is slidably connected to the slide rail 23, the second fixture 22 is disposed at a lower end of the push rod motor 21, and a control end of the numerical control host 1 is in control connection with the second fixture 22 and an input end of the push rod motor 21; by adopting the scheme, the reaction vessel filled with the sol is clamped on the third platform 20 through the first clamp 6, and the numerical control host 1 controls the push rod motor 21 to move up and down at a constant speed along the slide rail 23, so that the immersion of the substrate is completed.
The above embodiments are only for describing the preferred embodiments of the present invention, and are not intended to limit the scope of the present invention, and various modifications and improvements made by the technical solution of the present invention by those skilled in the art are all within the scope of the present invention as defined by the claims.
Claims (5)
1. The utility model provides an all-in-one suitable for impregnation method membrane preparation which characterized in that: comprises a sealed cabinet, a numerical control host and a kit arranged in the sealed cabinet, a water bath constant temperature device, a magnetic stirring device, a centrifugal device, a first clamp, a film lifting machine, a magnetic suspension platform, a temperature control device, a humidity control device and an air pressure control device, wherein the first clamp moves along the X, Y, Z axial direction in the sealed cabinet and is positioned at the top end in the sealed cabinet, the magnetic suspension platform comprises a control circuit, an electromagnet, a first base, a carrying suspension platform, a photosensitive device and a light source, the photosensitive device and the light source are oppositely arranged, the first base is arranged between the photosensitive device and the light source, the electromagnet is arranged on the surface of the first base, the carrying suspension platform is of a magnetic structure and is arranged on the surface of the electromagnet, the film lifting machine is arranged on the surface of the carrying suspension platform, the output end of the numerical control host is connected with the input end of the control circuit, the output end, the output end of the photosensitive device is connected with the input end of the numerical control host, the magnetic stirring device is arranged in the water bath constant temperature device, and the control end of the numerical control host is connected with the input ends of the water bath constant temperature device, the centrifugal device, the first clamp, the film lifting machine, the temperature control device, the humidity control device and the air pressure control device.
2. The integrated machine for preparing the film by the dipping method according to claim 1, is characterized in that: the sealed cabinet comprises a box body and a side door, wherein one side of the box body is an open surface, and the side door is covered on the open surface in a sliding manner.
3. The integrated machine for preparing the film by the dipping method according to claim 1, is characterized in that: and a waste liquid pool is also arranged in the sealed cabinet, and the output end of the centrifugal device is communicated with the input end of the waste liquid pool.
4. The integrated machine for preparing the film by the dipping method according to claim 1, is characterized in that: the water bath constant temperature equipment includes hot thermostatic control ware, the electrothermal tube, a water pump, the pipe, flourishing water household utensils, the thermostatic household utensils, thermostatic microcontroller, magnetic stirring device includes magnetic stirrer and magnetism stirring, thermostatic household utensils set up the surface at magnetic stirrer, the magnetism stirring sets up in thermostatic household utensils, a water pump, the electrothermal tube sets up in flourishing water household utensils, the one end and the flourishing water household utensils intercommunication of pipe, the other end of pipe passes through hot thermostatic control ware and flourishing water household utensils intercommunication, hot thermostatic control ware's output is connected with the input of numerical control host computer, the output and thermostatic microcontroller of numerical control host computer, magnetic stirrer's input is connected, thermostatic microcontroller's output and the input of electrothermal tube are connected.
5. The integrated machine for preparing the film by the dipping method according to claim 1, is characterized in that: carry membrane machine and include third platform, push rod motor, second anchor clamps, the side of third platform is equipped with the slide rail, push rod motor and slide rail sliding connection, and the second anchor clamps setting is at the lower extreme of push rod motor, and the control end of numerical control host computer is connected with the input control of second anchor clamps, push rod motor.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201920219150.XU CN209866503U (en) | 2019-02-21 | 2019-02-21 | All-in-one suitable for dipping method membrane making |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201920219150.XU CN209866503U (en) | 2019-02-21 | 2019-02-21 | All-in-one suitable for dipping method membrane making |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN209866503U true CN209866503U (en) | 2019-12-31 |
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ID=68952911
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201920219150.XU Expired - Fee Related CN209866503U (en) | 2019-02-21 | 2019-02-21 | All-in-one suitable for dipping method membrane making |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN209866503U (en) |
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN114178127A (en) * | 2021-12-14 | 2022-03-15 | 中国科学院大连化学物理研究所 | Water electrolysis complex film batch preparation is with integrative equipment of flooding batching |
-
2019
- 2019-02-21 CN CN201920219150.XU patent/CN209866503U/en not_active Expired - Fee Related
Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN114178127A (en) * | 2021-12-14 | 2022-03-15 | 中国科学院大连化学物理研究所 | Water electrolysis complex film batch preparation is with integrative equipment of flooding batching |
| CN114178127B (en) * | 2021-12-14 | 2022-09-16 | 中国科学院大连化学物理研究所 | Water electrolysis complex film batch preparation is with integrative equipment of flooding batching |
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Legal Events
| Date | Code | Title | Description |
|---|---|---|---|
| GR01 | Patent grant | ||
| GR01 | Patent grant | ||
| CF01 | Termination of patent right due to non-payment of annual fee | ||
| CF01 | Termination of patent right due to non-payment of annual fee |
Granted publication date: 20191231 |