CN209862211U - Intelligent molecule thawing warehouse - Google Patents

Intelligent molecule thawing warehouse Download PDF

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Publication number
CN209862211U
CN209862211U CN201822136670.2U CN201822136670U CN209862211U CN 209862211 U CN209862211 U CN 209862211U CN 201822136670 U CN201822136670 U CN 201822136670U CN 209862211 U CN209862211 U CN 209862211U
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molecule
molecular
thawing
gas
unfreezing
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CN201822136670.2U
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Chinese (zh)
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逄锐
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Guangzhou Extreme Speed Refrigeration Equipment Co Ltd
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Guangzhou Extreme Speed Refrigeration Equipment Co Ltd
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Abstract

An intelligent molecule thawing warehouse, wherein a direct cooling evaporator group is arranged on the other three sides of one side of a door body in a molecule thawing warehouse; the output of the condenser unit is connected with the direct-cooling evaporator set; the molecule storage assembly is arranged on the external top surface of the molecule unfreezing warehouse body, is connected with the molecule unfreezing warehouse body through a pipeline and is used for circularly supplying or decompressing and buffering various gases in the molecule unfreezing warehouse in the unfreezing process; the detection unit is used for detecting the temperature, the humidity and the molecular content of unfreezing gas in the molecular unfreezing library body and sending detected information to the intelligent system; the intelligent system sends a control instruction according to the received externally input control parameters or the parameters detected by the detection unit by combining the prestored control parameters, and controls the condenser unit and the direct-cooling evaporator unit to enable the temperature in the molecular thawing warehouse body to reach the required thawing temperature in a direct-cooling mode; and controlling the environmental parameter regulation and control assembly to enable the humidity and the molecular content of the unfreezing gas in the molecular unfreezing warehouse body to meet the unfreezing requirement.

Description

Intelligent molecule thawing warehouse
Technical Field
The utility model relates to a molecule storehouse of unfreezing.
Background
The intelligent molecule thawing warehouse plays an important role in the current daily life, particularly in the current exhibition of the logistics industry and the pursuit of people on high quality of life.
Temperature, gas molecular concentration, inaccurate control, complicated intelligent control, poor remote monitoring performance and the like. The following patent applications are primarily concerned:
CN206371441U the utility model relates to an adopt air source heat pump's storehouse of unfreezing has used the air source heat pump technique in the storehouse of unfreezing, utilizes the air source heat pump technique to carry out the hydrologic cycle for the mode of heating, heating in giving the storehouse of unfreezing through heat exchanger. CN206413697U a quick fresh-keeping thawing storehouse has shortened quick thawing time mainly through the cooperation of circular telegram heating element, spray pipe and temperature sensor. CN206390190U the utility model relates to an adopt storehouse of unfreezing of ultrasonic humidification, the ultra-high temperature humidifier of main adoption satisfies the requirement to humidity of low temperature high humidity equipment during unfreezing. CN206227502U the utility model discloses a frozen meat storehouse of unfreezing that keeps fresh guarantees the quality safety of meat products through the combined action of fan, heater and controller. CN207820972U the utility model relates to a frozen meat field of unfreezing that keeps fresh combines a rotation transmission structure through the fan for frozen meat on the couple can both obtain comparatively even unfreezing in this unfreezing storehouse. CN204796636U the utility model relates to a storehouse is unfreezed in frozen meat steam circulation uses the steam direct injection to unfreeze to meat, greatly reduced energy consumption that unfreezes. CN104824116B the utility model relates to a frozen meat intelligence storehouse of unfreezing through being the working medium with the clean steam of low pressure, the frozen meat that the automatic operation procedure of unfreezing will preserve the temperature for 18 ℃ unfreezes to a 1 +/-1 ℃ state. By controlling the heating rate of the raw meat and the temperature gradient of the surface of the meat and the center of the meat, frozen ice crystals inside and outside cells of the raw meat are slowly melted without losing unfrozen juice, the flavor and the taste of the meat are kept, meanwhile, the propagation of microorganisms and bacterial colonies on the surface of the raw meat is inhibited, and the safety of the raw meat in the unfreezing process is ensured. CN205727878U the utility model discloses a multifunctional freezing, fresh-keeping and thawing warehouse, which is used for cooling and freezing food on a shelf in the environment of low temperature and electric field; the frozen food is in the environment of high temperature and electric field, and is heated, moisturized and unfrozen, and the electric field intensity set during freezing is greater than that set during unfreezing. CN207095135U the utility model relates to a rapid thawing warehouse, which is thawed by a steam atomizing mode.
SUMMERY OF THE UTILITY MODEL
The technical solution problem of the utility model is that: overcomes the defects of the prior art and provides an intelligent molecule thawing library.
The technical solution of the utility model is that: an intelligent molecule thawing warehouse comprises a molecule thawing warehouse body, a condenser unit, a direct-cooling evaporator set, a molecule storage component, an environmental parameter regulation component, a detection unit, an intelligent system,
The direct-cooling evaporator set is arranged on the other three sides of one side of the molecular thawing warehouse except the door body; the output of the condenser unit is connected with the direct-cooling evaporator set; the molecule storage assembly is arranged on the external top surface of the molecule unfreezing warehouse body, is connected with the molecule unfreezing warehouse body through a pipeline and is used for circularly supplying or decompressing and buffering various gases in the molecule unfreezing warehouse in the unfreezing process; the detection unit for detecting the temperature, the humidity and the molecular content of the unfreezing gas in the molecular unfreezing library body is arranged in the molecular unfreezing library body, and the detected information is sent to the intelligent system;
the intelligent system controls the condenser unit and the direct-cooling evaporator unit to enable the temperature in the molecular thawing warehouse body to reach the required thawing temperature in a direct-cooling mode according to the received externally input control parameters or the parameters detected by the detection unit by utilizing the prestored control parameters; and controlling the environmental parameter regulation and control assembly to enable the humidity and the molecular content of the unfreezing gas in the molecular unfreezing warehouse body to meet the unfreezing requirement.
Preferably, the molecular thawing warehouse also comprises an ozone ultraviolet sterilization lamp, wherein the ozone ultraviolet sterilization lamp is arranged inside the molecular thawing warehouse and is used for sterilizing and disinfecting food materials in the molecular thawing warehouse.
Preferably, the system also comprises a gas molecule diversion bottom plate and a circulating fan; the circulating fan used for circulating each gas molecule, temperature and humidity in the molecule unfreezing warehouse is arranged on the molecule unfreezing warehouse body; the air molecule diversion bottom plate for various air molecules, temperature and humidity of refraction circulation is arranged on the inner bottom surface of the molecule unfreezing warehouse body; the gas molecules, the temperature and the humidity in the molecule thawing warehouse body are uniform through the circulating fan and the gas molecule diversion bottom plate.
Preferably, the device also comprises an air curtain machine, and the air curtain machine for isolating various gases and temperatures inside and outside the molecular thawing warehouse body is arranged on the outer side surface of the molecular thawing warehouse body.
Preferably, the environmental parameter regulation and control assembly comprises a humidifier, a molecular sieve deoxidation, decarburization and ethylene removal analysis control machine, a humidification spray pipe, a gas molecular spray pipe, a honeycomb cover and a liquid nitrogen storage tank;
a gas phase pipe of the liquid nitrogen storage tank is provided with a nitrogen gas phase stop valve and then is connected to a molecular sieve deoxidation, decarburization and ethylene removal analysis control machine through a pipeline; a liquid phase pipeline of the liquid nitrogen storage tank is connected into a gas molecular spray pipe together with the output of the molecular sieve deoxidation, decarburization and ethylene removal analysis control machine after being provided with a liquid nitrogen one-way valve, and the output of the humidifier is connected to a humidification spray pipe through a humidification channel; the humidifying spray pipe and the gas molecular spray pipe are arranged in the honeycomb cover; the honeycomb cover is arranged inside the molecule unfreezing storehouse body.
Preferably, the molecule storage assembly comprises a gas molecule storage bag, a gas molecule storage bag rack and a gas molecule preservation channel air valve; the gas molecular storage bag rack is arranged at the top of the molecular thawing warehouse body and used for installing gas molecular storage bags, the gas molecular storage bags are communicated with the molecular thawing warehouse body through a gas molecular adjusting pipe, a gas molecular preservation channel air valve is arranged on the gas molecular adjusting pipe, gas entering the molecular thawing warehouse body is adjusted and discharged through the gas molecular preservation channel air valve, and signals are fed back to the intelligent system.
Preferably, the molecule unfreezing warehouse body is formed by buckling an insulating layer buckle, an insulating buckle doorframe is installed at one side opening, a reinforcing rib plate is installed inside the doorframe to install a door body, a gravity door-closing pull rod is installed at the opening and closing side of the door body through a gravity door-closing pull rod seat, and a sealing strip is installed at the inner side of the door body.
Preferably, the door body is a sliding door, a sliding door push-and-pull bearing is installed on a heat-preservation buckle frame, a bearing rail at the top of the sliding door is installed on the sliding door push-and-pull bearing, a sliding door rail wheel is installed on the ground of the heat-preservation buckle frame, a triangular rail is installed under the sliding door rail wheel, and the triangular rail is installed on a bearing square tube of a base of the sliding door.
Preferably, the device further comprises a base for carrying the molecule thawing library.
Preferably, the base is a square tube base and is formed by welding square tubes into a quadrangle.
Preferably, the detection unit comprises a pressure detection controller, a humidity detection controller, an ethylene gas molecule detection controller, a carbon dioxide gas molecule detection controller, a nitrogen gas molecule detection controller, an oxygen molecule detection controller, a molecule thawing room temperature sensor and a central temperature sensor, and is respectively used for detecting the pressure, the humidity, the ethylene molecule concentration, the carbon dioxide molecule concentration, the nitrogen molecule concentration, the oxygen molecule concentration and the real-time temperature in the molecule thawing warehouse, and the central temperature sensor is used for detecting the internal temperature of the food material.
Preferably, the intelligent system comprises an artificial intelligent touch screen operation box, a total electric cabinet circuit board and a PLC programmer;
the artificial intelligent touch screen operation box is arranged on the molecule thawing warehouse body and is connected with the PLC programmer through a data line; a relay group, a molecular thawing room temperature module and a central temperature module are arranged on a circuit board of the main electric cabinet; the output of the thawing room temperature sensor is connected to the molecular thawing room temperature module, the output of the central temperature sensor is connected to the central temperature module, and the outputs of the two temperature modules are connected to the PLC programmer; the PLC programmer is connected with the relay group through different control ports, receives control parameters from the artificial intelligent touch screen operation box and compares the control parameters with the received detection parameters, and then controls the relay group and the environmental parameter regulation and control assembly on the circuit board of the total electric cabinet, so that the internal environment of the intelligent molecule thawing warehouse achieves the control parameters, and the purpose of thawing gas molecules of internal materials of the intelligent molecule thawing warehouse is achieved.
Preferably, the total electric cabinet circuit board is further provided with a remote monitoring module, the remote monitoring module is connected with N monitoring platforms through the remote monitoring module, the remote monitoring module receives control parameters sent by the monitoring platforms and sends the control parameters to the PLC programmer, and N is larger than or equal to 1.
Compared with the prior art, the utility model beneficial effect does:
the utility model discloses a condenser unit combines the evaporimeter to guarantee the interior temperature through the direct cooling mode, the environmental parameter regulation and control subassembly through installing at the storehouse body guarantees the internal oxygen molecule in storehouse, the nitrogen gas molecule, carbon dioxide gas molecule, ethylene gas molecule, humidity, pressure etc. satisfy preset parameter requirement, through adopting gas molecule unfreeze the technique, satisfy various food material and unfreeze required various gas molecule compositions, various gas molecules are to various poisonous funguses, the bacillus, mould, killing and suppression of spore, make it at the process of unfreezing early, middle stage, reach killing more than 98% after having unfrozen, it does not have harmful bacterium to make it eat the material before the culinary art, eat the material is fresh the way, it keeps edible material beneficial bacterium to the needs of various gas molecules to satisfy, enzymes etc. are not destroyed, keep under the gaseous environment that satisfies beneficial bacterium, it is more fresh to make to eat the material. The food can effectively maintain the color, the fiber degree, the vitamins, the proteins, the organic compounds and the like of various food materials in the environment with qi-tonifying molecules.
The utility model discloses integrated full intelligent remote monitering system (a key starts, multi-functional remote control platform, and a key starts outside the ten thousand miles cell-phones, can link N monitor platform, and various parameters are really reminded to intelligence pronunciation have reached artificial intelligence). The utility model discloses an artificial intelligence control has satisfied the molecule and has unfreezed unmanned guard intelligent control operation work.
The thawing warehouse of the utility model can realize the thawing warehouse of ultrasonic humidification, the preservation of fast frozen meat, the steam circulation thawing of frozen meat and the intelligent thawing of frozen meat; the problem of preserving some spices and drying at low temperature to keep the original fragrance is solved, and the problem of cooling and refrigerating fruits and vegetables is solved; the utility model discloses the storehouse of unfreezing can realize eating food thickness, volume size and alleviate food organizational structure and receive destruction, has solved resource pollution, has washd difficulty, problem in the aspect of the food health to and main equipment is difficult to remove, the single-class not enough scheduling problem of function.
Drawings
FIGS. 1-14 are schematic diagrams of the intelligent molecule thawing warehouse in different directions;
fig. 15 is a schematic view of the honeycomb cover and associated piping of the present invention;
fig. 16 and 17 are installation intents of the sliding door of the present invention;
fig. 18 is a schematic view of the installation of the related detecting units on the warehouse body of the present invention.
Detailed Description
The present invention will be described in detail with reference to the accompanying drawings 1-18 and examples.
The utility model relates to an intelligent molecule thawing warehouse, which comprises a molecule thawing warehouse body, a condenser unit, a direct cooling evaporator group, a molecule storage component, an environmental parameter regulation and control component, a detection unit, an artificial intelligence system,
The direct-cooling evaporator set is arranged on the other three sides of one side of the molecular thawing warehouse except the door body; the output of the condenser unit is connected with the direct-cooling evaporator set; the molecule storage assembly is arranged on the external top surface of the molecule unfreezing warehouse body, is connected with the molecule unfreezing warehouse body through a pipeline and is used for circularly supplying or decompressing and buffering various gases in the molecule unfreezing warehouse in the unfreezing process; the detection unit is used for detecting the temperature, the humidity and the molecular content of unfreezing gas in the molecular unfreezing library body and sending detected information to the artificial intelligence system;
the artificial intelligence system sends out a control instruction according to the received externally input control parameters or the parameters detected by the detection unit by combining the prestored control parameters, and controls the condenser unit and the direct-cooling evaporator unit to enable the temperature in the molecular thawing warehouse body to reach the required thawing temperature in a direct-cooling mode; and controlling the environmental parameter regulation and control assembly to enable the humidity and the molecular content of the unfreezing gas in the molecular unfreezing warehouse body to meet the unfreezing requirement.
The molecule unfreezing warehouse body is buckled into a warehouse body by a buckle plate 2 with a heat-insulating layer with the thickness of 100mm and is arranged on a square pipe base 1 with the thickness of 100mm, the molecule unfreezing warehouse is used for molecular unfreezing of various quick-frozen food materials, frozen food materials and refrigerated food materials, and various sensors and instruments detect various parameters in the control warehouse;
the front side of the molecule thawing warehouse body is provided with a molecule thawing heat preservation buckle plate door frame, and the opening of the door frame is long in size: 2000mm, width: 1200mm, reinforcing rib iron plates are arranged on the inner wall of a molecular thawing heat preservation buckle plate door frame 77 and used for installing a molecular thawing warehouse sliding door 49 (a sliding door is installed through a hinge 73), a sliding door push-pull bearing is installed on the outer top side surface of the molecular thawing sliding door 49, a sliding door top bearing track 54 is installed on the sliding door push-pull bearing, a sliding door track wheel is installed on the outer bottom side surface of the molecular thawing sliding door, a sliding door triangular track 55 is installed below the sliding door track wheel, a sliding door base bearing square tube 56 is installed on the bottom surface of the sliding door triangular track, a gravity door closing pull rod seat is installed on the right side surface of the outer side of the thawing warehouse sliding door 49, a gravity door closing pull rod 50 is installed on the gravity door closing pull rod seat of the thawing.
The inner wall of the molecule unfreezing warehouse is provided with a molecule unfreezing warehouse evaporator built-in frame 7, a condenser unit 41 is arranged on the rear side surface of the molecule unfreezing warehouse body, the output of the condenser unit 41 is connected with the direct cooling type evaporator set 35, the direct cooling type evaporator set 35 in the embodiment is arranged in the molecule unfreezing warehouse body (except for the other three sides on one side of the door body) through the built-in frame 7, so the direct cooling type evaporator set is also called as a direct cooling type built-in evaporator, the direct cooling type built-in evaporator is arranged on the condenser unit 41 through a molecule unfreezing warehouse direct cooling type built-in evaporator connecting pipe 36 and a low temperature electromagnetic valve 60, and a compression circulation refrigerant of the condenser unit 41.
The environment parameter regulation and control component comprises a humidifier 58, a molecular sieve deoxidation, decarburization and ethylene removal analysis and control machine 42, a humidification spray pipe 63, a gas molecular spray pipe 64, a honeycomb cover 65 and a liquid nitrogen storage tank 40;
the molecular sieve deoxidation, decarburization and ethylene removal analysis controller 42 is installed on the rear side face of the molecular thawing warehouse body, and a nitrogen gas phase stop valve 38 is installed on a gas phase pipe of a liquid nitrogen storage tank 40 and then is connected to the molecular sieve deoxidation, decarburization and ethylene removal analysis controller 42 through a pipeline; a liquid phase pipeline of the liquid nitrogen storage tank 40 is provided with a liquid nitrogen one-way valve 39 and then is connected into a gas molecular spray pipe 64 together with the output of the molecular sieve deoxidation, decarburization and ethylene removal analysis control machine, and the output of the humidifier 58 is connected to a humidifying spray pipe 63 through a humidifying channel 61 to humidify a molecular thawing warehouse; the humidifying spray pipe 63 and the gas molecular spray pipe 64 are arranged in the honeycomb cover 65 and are arranged on the top surface inside the molecular thawing warehouse body; a honeycomb cover 65 is installed inside the molecule thawing warehouse body. The liquid nitrogen storage tank provides gas-phase nitrogen for the molecule thawing warehouse, and provides oxygen, nitrogen and carbon dioxide for the molecule thawing warehouse body together with the molecular sieve deoxidation, decarburization and ethylene removal analysis control machine 42; and the concentration of ethylene molecules in the molecule thawing library body reaches the requirement. In this example two sets of honeycomb covers 65 are used.
The four circulation motors 46 are arranged on the rear side surfaces of the molecule unfreezing warehouse and are axially connected to the molecule unfreezing warehouse body, four circulation fans are arranged in the molecule unfreezing warehouse to enable various gases, temperature and humidity in the molecule unfreezing warehouse to be uniform, dead corners are avoided, and the circulation is uniform and efficient for evaporation; the gas molecule diversion bottom plate 3 is arranged on the inner bottom surface of the molecule thawing warehouse body and is used for refracting and circulating various gas molecules, temperature and humidity; the gas molecules, the temperature and the humidity in the molecule thawing warehouse body are uniform through the circulating fan and the gas molecule diversion bottom plate.
The molecule storage component comprises a gas molecule storage bag 4, a gas molecule storage bag rack 6 and a gas molecule fresh-keeping channel air valve 43; the gas molecular storage bag rack 6 is arranged at the top of the molecular thawing warehouse body and used for installing a gas molecular storage bag 4, the gas molecular storage bag is communicated with the molecular thawing warehouse body through a gas molecular adjusting pipe, a gas molecular preservation channel air valve 43 is arranged on the gas molecular adjusting pipe, gas entering the molecular thawing warehouse body is adjusted and discharged through the gas molecular preservation channel air valve, and signals are fed back to the artificial intelligent system.
And a molecular thawing warehouse controller data line tube 28 is arranged in the middle section of the inner side surface of the concealed frame 7 of the evaporator of the molecular thawing warehouse. The detection unit comprises a pressure detection controller 26, a humidity detection controller 27, an ethylene molecule detection controller 29, a carbon dioxide molecule detection controller 30, a nitrogen molecule detection controller 31, an oxygen molecule detection controller 32 and molecule unfreezing room temperature sensors (a 33/B34 which are two molecule unfreezing room temperature sensors arranged on the outer side surface of the concealed frame of the evaporator) which are respectively used for detecting the pressure, the humidity, the ethylene molecule concentration, the carbon dioxide molecule concentration, the nitrogen molecule concentration, the oxygen molecule concentration and the real-time temperature in the molecule unfreezing library, and the central temperature sensor 10 is used for detecting the internal temperature of the food material and sending detection data to an artificial intelligent system.
The material rack in the molecule thawing warehouse is arranged on the bottom surface inside the molecule thawing warehouse to bear and thaw various food materials; the air curtain machine 48 is arranged on the top door frame top of the outer side surface of the molecule thawing warehouse and used for isolating various gases and temperatures inside and outside the molecule thawing warehouse; the low-temperature glass observation 72 windows are arranged on the molecule thawing sliding door to observe the condition of the thawed food materials in the molecule thawing warehouse. The three ozone ultraviolet germicidal lamps 9 kill the toxic bacteria in the storehouse.
The artificial intelligence system comprises an artificial intelligence touch screen operation box 51, a total electric cabinet circuit board and a PLC programmer;
an artificial intelligent touch screen operation box 51 is arranged on the left side surface of the molecule thawing warehouse and is used for monitoring and operating by people at any time; the intelligent touch screen data line is connected with the PLC programmer for communication, monitoring and control; a relay group, a molecular thawing room temperature module and a central temperature module are arranged on a circuit board of the main electric cabinet; the molecule unfreezing room temperature module processes information fed back by the molecule unfreezing room temperature sensor A/B to the PLC programmer, the central temperature module processes information fed back by the central temperature sensor to the PLC programmer, and the information is output to the intelligent touch screen operation box 51 after being processed by the PLC programmer to display a series of parameter values of an intelligent molecule unfreezing library;
the PLC programmer receives control parameters from the artificial intelligent touch screen operation box 51, controls a relay group on a circuit board of the main electric control box to open and close corresponding channels in a refrigeration source and corresponding components in an environmental parameter regulation and control assembly according to the received information, further controls the internal environment of the intelligent molecule thawing warehouse to achieve the control parameters, and achieves the purposes of performing gas molecule thawing, refrigerating and refreshing on internal materials. The circuit board of the total electric cabinet can be further provided with a remote monitoring module which is connected with N monitoring platforms, receives control parameters sent by the monitoring platforms and sends the control parameters to the PLC programmer, wherein N is more than or equal to 1. The remote monitoring module can remotely contact with a mobile phone, a master controller or a computer in a WiFi or GSM card mode.
The relay set installed on the circuit board of the general electric control box 59 comprises a carbon dioxide molecular relay set, a nitrogen molecular relay set, a molecular channel air valve relay set of a thawing warehouse, an ozone ultraviolet sterilizing lamp relay set, an oxygen molecular relay set, a humidifier relay set, a molecular sieve deoxidation decarburization ethylene removal machine relay set, an ethylene gas molecular detection control instrument relay set, a pressure detection control instrument relay set, a humidity detection control instrument relay set, a nitrogen molecular electromagnetic valve, an oxygen molecular electromagnetic valve, a circulating fan frequency converter and a circulating fan relay set.
After the artificial intelligent touch screen sends data parameters to the PLC programmer through a data line to complete unfreezing, refrigerating and fresh-keeping control, information is fed back to the artificial intelligent touch screen operation box 51, and the artificial intelligent touch screen operation box 51 controls the loudspeaker to prompt voice to complete related operations.
The steps of the PLC for realizing the gas molecule unfreezing control are as follows:
searching stored molecular thawing control parameters from a PLC (programmable logic controller) programmer through externally input gas molecular thawing control parameters or according to food material names; the gas molecule unfreezing control parameters comprise a food material gas molecule unfreezing temperature range, an oxygen molecule concentration range, a nitrogen molecule concentration range, a carbon dioxide molecule concentration range, a humidity range and an ethylene molecule concentration;
opening a channel between the molecule storage component and the molecule thawing warehouse body, and starting a condenser unit, a direct-cooling evaporator unit and a detection unit;
controlling an environmental parameter regulation and control component to inject oxygen, nitrogen, carbon dioxide gas and ethylene into the molecule thawing library, controlling a humidifier to work, and detecting data through a detection unit to enable the corresponding molecule concentration in the molecule thawing library to reach a control parameter range; controlling the condenser unit and the direct-cooling evaporator to enable the temperature in the molecule thawing warehouse to reach the temperature parameter in the control parameters;
when the environmental parameters in the molecule unfreezing library body reach the control parameter range, closing the channels of the molecule storage assembly and the molecule unfreezing library body; in the subsequent thawing process, opening a channel between the molecular storage component and the molecular thawing library body or controlling the environmental parameter regulation and control component again according to the change of the environmental parameters in the molecular thawing library to ensure that the environmental parameters in the molecular thawing library body meet the thawing requirements;
when the food materials reach the unfreezing state, a prompt signal is sent to the artificial intelligent touch screen operation box to prompt the molecules to finish the unfreezing work.
The utility model discloses the storehouse is unfreezed to intelligence molecule, can further hang the ice clothing to the good edible material of quick-freezing as required, and concrete control is realized through following mode:
the food material ice coating works in a molecular thawing warehouse, and ice coating control parameters are input externally or stored ice coating control parameters are searched from a PLC (programmable logic controller) according to food material names; the ice coating control parameters comprise that the temperature of the food material ice coating is 12-18 ℃, the molecular concentration of oxygen is 19-30% vol, the molecular concentration of nitrogen is 50-70% vol, the molecular concentration of carbon dioxide is 5-10% vol, the humidity is 40-60%, and the temperature of ice coating water is set to be 5-10 ℃.
And the PLC controls the environmental parameters in the molecular thawing warehouse to reach the ice-coating control parameters according to similar steps of the thawing control. And putting the unfrozen food materials into ice-coating water to finish ice coating.
Example 1
The process of hanging ice clothes in a molecular thawing warehouse comprises the following steps:
and (3) putting the quick-frozen food materials into a molecular thawing warehouse, hanging ice coats by 6 operators and two operators in the molecular thawing warehouse, and packaging, boxing and warehousing four operators. The method comprises the steps of hanging ice coats in a molecule thawing warehouse, starting an artificial intelligence touch screen 51, inputting a password of an administrator, inputting names of food materials to be hung with the ice coats, and starting by touching an intelligent key, (or starting by touching manually, setting the temperature of the food materials to be hung with the ice coats to be 12-18 ℃, setting the concentration of oxygen molecules to be 19-30%, setting the concentration of nitrogen molecules to be 50-70%, setting the concentration of carbon dioxide molecules to be 5-10%, setting the humidity to be 40-60%, setting the temperature of ice-hanging water to be 5-10 ℃, setting parameters of the ice coats, and finishing the manual starting of the ice coats). The PLC programmer processes a signal data program from the artificial intelligent touch screen through data lines and controls the PLC programmer correspondingly through ports X1, X3, X4, X5, X6, X7, X10, X11, X12, X13, X14, X15, X16, X17, X18 and X19; wherein X1 is the opening, closing, fault sensor input signal port, X3 is the opening of the condenser unit, fault input signal port, X4 is the opening of the pressure detection controller, fault input signal port, X5 humidity detection controller, fault input signal port, X6 ethylene detection controller, fault input signal port, X7 is the opening of the carbon dioxide detection controller, fault input signal port, X10 is the opening of the nitrogen molecule detection controller, fault input signal port, X11 is the opening of the oxygen molecule detection controller, fault input signal port, X12 is the opening of the channel air valve, fault input signal port, X13 is the opening of the intelligent humidifier, fault input signal port, X14 is the opening of the molecular sieve decarburization and deoxidation ethylene removal machine, fault input signal port, X15 is the opening of the 1 group of the circulating fan frequency converter, fault input signal port, X16 is the opening of the 2 group of the circulating fan frequency converter, A fault input signal port, an X17 closed fault channel air valve input signal port, an X18 molecular sieve decarburization deoxidation ethylene removal machine open and fault input signal port, an X19 intelligent humidifier open and fault input signal port, a Y2 open condenser unit 41 start output signal port and a direct-cooling built-in evaporator 35 start signal port, a Y3 open the pressure detection controller A26 output signal port, a Y4 open humidity detection controller A27 output signal port, a Y5 open ethylene molecule detection controller A29 output signal port, a Y6 open carbon dioxide molecule detection controller A30 output signal port, a Y7 open nitrogen molecule detection controller A31 output signal port, a Y10 open oxygen molecule detection controller A32 output signal port, a Y11 open or close circulating fan frequency converter group output signal port, a Y12 open or close oxygen supply molecular solenoid valve relay group output signal port, a fault channel air valve input signal port, a Y18 open or close oxygen supply molecular solenoid valve relay group output signal port, a fault channel air valve input signal port, a direct-cooled internal, Y13 opens or closes the output signal port of the nitrogen supply molecular solenoid valve relay group, Y14 opens or closes the output signal port of the carbon dioxide supply molecular solenoid valve relay group, Y15 opens the output signal port of the channel air valve relay group, Y16 closes the output signal port of the channel air valve relay group, Y17 opens or closes the output signal port of the ozone ultraviolet sterilization lamp relay group, Y18 is an alarm output signal port, Y19 opens or closes the output signal port of the humidifier relay, Y20 opens or closes the output signal port of the molecular sieve decarburization and deoxidation ethylene removal machine;
y15 start unfreezing warehouse gas molecular channel air valve relay set start unfreezing warehouse molecular channel air valve 43 in open state until unfreezing warehouse molecular channel air valve is opened completely, the power failure of an air valve of a molecule thawing warehouse is cut off by a signal Y15, an ozone ultraviolet germicidal lamp 9 is turned off by Y17, four circulating fans 46 are turned off by Y11, an input starting power supply signal is obtained by X3, a power supply of a condenser is started by Y2, a power supply of a condenser relay set is started by X19, a starting power supply signal is obtained by Y19, a power supply of a humidifier relay set is started, a power supply X18 of a humidifier is started, a deoxidation and decarburization ethylene removal unit 42 is started by Y20, the intelligent humidifier unit 58 is started according to PLC parameters, and the air valve 43 of the molecule thawing warehouse is completely opened so that various gas molecules in the molecule thawing warehouse are discharged into a gas molecule storage bag 4 through the air valve of the molecule thawing warehouse to supply various gas molecules in the molecule thawing warehouse. The PLC programmer output end Y10 controls the oxygen molecular relay to be electrified, the oxygen molecular solenoid valve is controlled to be opened according to a program to reach the required oxygen molecular concentration, the PLC programmer output end Y7 controls the nitrogen molecular relay to be electrified, the nitrogen molecular solenoid valve is started to be opened according to the program to reach the required nitrogen molecular concentration, the PLC programmer output end Y14 controls the carbon dioxide molecular relay to be electrified, the carbon dioxide molecular solenoid valve is started to be opened according to the program to reach the required carbon dioxide molecular concentration, the PLC programmer output end Y2 controls a condenser unit and a direct-cooling built-in evaporator to operate starting signals, and the molecular thawing warehouse body reaches the temperature required by an ice hanging program to be 12-18 ℃ to hang ice for food materials. The quick-frozen food materials with the central temperature of minus 20 ℃ are put into cold water with the temperature of 5-10 ℃, ice coats hung in the environment are crystal clear, perfect and flawless, packaged in a factory in a box, and stored in a refrigeration house with the temperature of minus 25 ℃, and the problems of water loss rate, ice coat hanging and the like are solved. Gas is collected in the air, the utility model discloses the zero release zero pollution scheduling problem has really been reached to the environment.
Example 2
And (3) a gas storage process of the molecular thawing warehouse:
the utility model discloses shape, color and luster, the locking and the protection of nutrient composition of flowers class edible material have improved the quality of dried flower article, and this case is unfreezing storehouse operation at the molecule. Open intelligent touch-sensitive screen control box, open artificial intelligence touch-sensitive screen, input administrator's password, the fresh-keeping storage process systems APP software of touch gas molecule, the name of the fresh-keeping storage of input gas molecule is eaten material, touch intelligence key starts, [ also can touch manual start, sets up the temperature 1 ℃ -5 ℃ of eating the fresh-keeping storage of material gas molecule, sets up oxygen molecule concentration 3% -5%, sets up nitrogen gas molecule concentration 90% -95% vol, sets up carbon dioxide gas molecule concentration 3% -5% vol, sets up humidity 15% -30% RH, sets up ethylene gas molecule concentration and sets up the parameter that the fresh-keeping storage of good gas molecule was stored for 0.01% LEL, and the manual start of the fresh-keeping storage of gas molecule is accomplished ].
Y15 start unfreezing warehouse gas molecular channel air valve relay set start unfreezing warehouse molecular channel air valve 43 in open state until unfreezing warehouse molecular channel air valve is opened completely, the power failure of an air valve of a molecule thawing warehouse is cut off by a signal Y15, an ozone ultraviolet germicidal lamp 9 is turned off by Y17, four circulating fans 46 are turned off by Y11, an input starting power supply signal is obtained by X3, a power supply of a condenser is started by Y2, a power supply of a condenser relay set is started by X19, a starting power supply signal is obtained by Y19, a power supply of a humidifier relay set is started, a power supply X18 of a humidifier is started, a deoxidation and decarburization ethylene removal unit 42 is started by Y20, the intelligent humidifier unit 58 is started according to PLC parameters, and the air valve 43 of the molecule thawing warehouse is completely opened so that various gas molecules in the molecule thawing warehouse are discharged into a gas molecule storage bag 4 through the air valve of the molecule thawing warehouse to supply various gas molecules in the molecule thawing warehouse. The PLC output end Y10 controls the oxygen molecular relay to be electrified, the oxygen molecular solenoid valve is controlled to be opened according to the program to reach the required oxygen molecular concentration, the PLC output end Y7 controls the nitrogen molecular relay to be electrified, the nitrogen molecular solenoid valve is started to be opened according to the program to reach the required nitrogen molecular concentration, the PLC output end Y14 controls the carbon dioxide molecular relay to be electrified, the carbon dioxide molecular solenoid valve is started to be opened according to the program to reach the required carbon dioxide molecular concentration, the PLC output end Y2 controls the condenser unit and the direct-cooling built-in evaporator to operate starting signals, and the molecule thawing library body reaches the temperature required by the gas molecular preservation storage program, namely 1-5 ℃ to preserve and store the food molecules. The shape, color and nutrient components of the flower food materials are locked and protected, the quality of the dried flower products is improved, and the molecular preservation, refrigeration and storage are finished.
The utility model discloses an unmanned, automatic, quick, high efficiency, saving etc. The remote monitoring module is connected with the PLC programmer to process data signals through a data line Mudbus-RTV (RS485) communication protocol V1.00 to realize artificial intelligent remote monitoring through an artificial intelligent tablet computer system APP software, the mobile phone downloads an APP (YunPLC) software remote control cloud platform, click management is carried out, personal and group control input administrator passwords can be added in equipment management, personal and group control can be divided into four levels of control authorities, a program can be entered, a working switch can be controlled, the temperature, the humidity, the nitrogen molecule concentration, the carbon dioxide molecule concentration, the ethylene gas molecule concentration, the oxygen molecule concentration and box body pressure can be controlled, a serial port 1 error mark, a serial port 2 error mark, a serial port 3 error mark, a network port equipment error mark, the signal intensity, the network flow, a system error code, a network connection state, an error, a fault and signal self-checking program can be displayed on a first variable page, the intelligent multifunctional molecular thawing warehouse can be monitored and operated at any time and any place, even if you are in the United states, the intelligent multifunctional molecular thawing warehouse can be monitored and operated at any time in China as long as WiFi, mobile phone cards and mobile hotspots exist, N persons can be added for monitoring and operation, 1-level, 2-level, 3-level and 4-level authority control and monitoring can be set, and unmanned, automatic, rapid, efficient, economical and the like are really realized.
The utility model discloses to carbon dioxide, oxygen, ethylene decarbonization deoxidization removes the solution in the aspect of the ethylene, carbon dioxide gas molecule detects controller B22, ethylene gas molecule detects controller B23, oxygen molecule detects controller B25 and feeds back to the PLC programmer through the data line, PLC programmer handles feedback data through PLC programmer Y10, Y11, Y12 output port starts molecular sieve deoxidization decarbonization and removes ethylene machine operation work to molecular sieve deoxidization and removes ethylene machine relay group, reach carbon dioxide, oxygen, the solution in the aspect of the gaseous molecule decarbonization deoxidization, molecular sieve deoxidization and decarbonization remove ethylene machine and read desorption ethylene gas molecule concentration parameter data, inside medicine contains potassium permanganate, molecular sieve, desorption ethylene's chemicals such as active carbon, thereby reach the solution in the aspect of the gaseous desorption of ethylene.
Example 3
The durian flow of unfreezing liquid nitrogen quick freezing in a molecular unfreezing warehouse comprises the following steps:
putting durian after liquid nitrogen quick-freezing and after freezing on the material frame in the molecule thawing warehouse, opening artificial intelligence touch-sensitive screen 51, input administrator's password, input the name of the food material that will be unfrozen by molecule, touch intelligence one-key starts, (also can touch artifical start, set up durian thawing temperature 10 ℃ -20 ℃, set up oxygen molecule concentration 3% -7%, set up nitrogen molecule concentration 90% -95%, set up carbon dioxide molecule concentration 5% -10%, set up humidity 25% -30%, set up the molecule and unfreeze the durian parameter, and it is accomplished to unfreeze to reach the artificial intelligence voice prompt in molecule thawing warehouse).
Y15 start unfreezing warehouse gas molecular channel air valve relay set start unfreezing warehouse molecular channel air valve 43 in open state until unfreezing warehouse molecular channel air valve is opened completely, the power failure of an air valve of a molecule thawing warehouse is cut off by a signal Y15, an ozone ultraviolet germicidal lamp 9 is turned off by Y17, four circulating fans 46 are turned off by Y11, an input starting power supply signal is obtained by X3, a power supply of a condenser is started by Y2, a power supply of a condenser relay set is started by X19, a starting power supply signal is obtained by Y19, a power supply of a humidifier relay set is started, a power supply X18 of a humidifier is started, a deoxidation and decarburization ethylene removal unit 42 is started by Y20, the intelligent humidifier unit 58 is started according to PLC parameters, and the air valve 43 of the molecule thawing warehouse is completely opened so that various gas molecules in the molecule thawing warehouse are discharged into a gas molecule storage bag 4 through the air valve of the molecule thawing warehouse to supply various gas molecules in the molecule thawing warehouse. The PLC programmer output end Y10 controls the oxygen molecular relay to be electrified, the oxygen molecular solenoid valve is opened according to program control to reach the required oxygen molecular concentration, the PLC programmer output end Y7 controls the nitrogen molecular relay to be electrified, the nitrogen molecular solenoid valve is started to be opened according to program control to reach the required nitrogen molecular concentration, the PLC programmer output end Y14 controls the carbon dioxide molecular relay to be electrified, the carbon dioxide molecular solenoid valve is started to be opened according to program control to reach the required carbon dioxide molecular concentration, the PLC programmer output end Y2 controls a condenser unit and a direct-cooling built-in evaporator to operate starting signals, the molecular thawing warehouse body reaches the required thawing temperature of 10-20 ℃ of durian to thaw durian molecules, and finally, the loudspeaker 105 prompts the molecular thawing to finish the molecular durian.
Nitrogen molecule control flow: nitrogen molecular controller data: nitrogen molecule: 0-100% vol, stable performance: high sensitivity, standard RS485 output, baud rate 9600. Detect molecule storehouse, molecule and unfreeze interior nitrogen gas molecule of storehouse, according to the numerical value of touch-sensitive screen and cell-phone APP software input, nitrogen gas molecule content carries out the analysis processes in the detection storehouse and transmits for PLC and handles, and PLC accepts the parameter of artifical input, combines the data of nitrogen gas molecule controller, starts the nitrogen gas solenoid valve through the relay, supplies with nitrogen gas molecular weight through multi-functional gas atomizer, accomplishes incasement nitrogen gas molecule content, and touch-sensitive screen, cell-phone APP show incasement nitrogen gas molecule content. The control flows of carbon dioxide molecular gas, ethylene molecular gas, oxygen molecular gas, the pressure in the cabinet, the temperature and the humidity are the same as the above, and finally various parameters in the cabinet are finished, such as: for storing litchi, the litchi dormancy stage can be started only in an environment with a nitrogen molecule concentration of 92% vol, a carbon dioxide molecule concentration of 3% vol-5% vol, an ethylene molecule concentration of 1.5% LEL, a temperature of 4-7 ℃, a box pressure of 300KPA and a humidity of 94% RH, so that all gas molecules, pressure, humidity and temperature can be controlled in a touch screen and a mobile phone, the control and analysis processes of all gas molecule controllers are the same as above, and the parameters of the gas molecule controllers are shown in the following chart.
The touch screen and the mobile phone can control all gas molecules, pressure, humidity and temperature, and the control and analysis processes of all gas molecule controllers are the same as the above.
The non-detailed description of the present invention is within the common general knowledge of those skilled in the art.

Claims (13)

1. An intelligent molecule thawing library, which is characterized in that: comprises a molecule unfreezing storehouse body, a condenser unit, a direct-cooling evaporator group, a molecule storage component, an environmental parameter regulation and control component, a detection unit, an intelligent system,
The direct-cooling evaporator set is arranged on the other three sides of one side of the molecular thawing warehouse except the door body; the output of the condenser unit is connected with the direct-cooling evaporator set; the molecule storage assembly is arranged on the external top surface of the molecule unfreezing warehouse body, is connected with the molecule unfreezing warehouse body through a pipeline and is used for circularly supplying or decompressing and buffering gas in the molecule unfreezing warehouse in the unfreezing process; the detection unit for detecting the temperature, the humidity and the molecular content of the unfreezing gas in the molecular unfreezing library body is arranged in the molecular unfreezing library body, and the detected information is sent to the intelligent system;
the intelligent system controls the condenser unit and the direct-cooling evaporator unit to enable the temperature in the molecular thawing warehouse body to reach the required thawing temperature in a direct-cooling mode according to the received externally input control parameters or the parameters detected by the detection unit by utilizing the prestored control parameters; and controlling the environmental parameter regulation and control assembly to enable the humidity and the molecular content of the unfreezing gas in the molecular unfreezing warehouse body to meet the unfreezing requirement.
2. The intelligent molecular thawing library of claim 1, wherein: the molecular thawing warehouse is characterized by further comprising an ozone ultraviolet germicidal lamp, wherein the ozone ultraviolet germicidal lamp is arranged inside the molecular thawing warehouse and used for sterilizing and disinfecting food materials in the molecular thawing warehouse.
3. The intelligent molecular thawing library of claim 1, wherein: the device also comprises a gas molecule diversion bottom plate and a circulating fan; a circulating fan for circulating gas molecules, temperature and humidity in the molecule thawing warehouse is arranged on the molecule thawing warehouse body; the gas molecule diversion bottom plate for refracting circulating gas molecules, temperature and humidity is arranged on the inner bottom surface of the molecule unfreezing warehouse body; the gas molecules, the temperature and the humidity in the molecule thawing warehouse body are uniform through the circulating fan and the gas molecule diversion bottom plate.
4. The intelligent molecular thawing library of claim 1, wherein: the air curtain machine is used for isolating gas outside the molecular thawing warehouse body and temperature and is arranged on the outer side surface of the molecular thawing warehouse body.
5. The intelligent molecule thawing library of claim 1, 2, 3 or 4, wherein: the environment parameter regulating and controlling assembly comprises a humidifier, a molecular sieve deoxidation, decarburization and ethylene removal analysis controller, a humidification spray pipe, a gas molecular spray pipe, a honeycomb cover and a liquid nitrogen storage tank;
a gas phase pipe of the liquid nitrogen storage tank is provided with a nitrogen gas phase stop valve and then is connected to a molecular sieve deoxidation, decarburization and ethylene removal analysis control machine through a pipeline; a liquid phase pipeline of the liquid nitrogen storage tank is connected into a gas molecular spray pipe together with the output of the molecular sieve deoxidation, decarburization and ethylene removal analysis control machine after being provided with a liquid nitrogen one-way valve, and the output of the humidifier is connected to a humidification spray pipe through a humidification channel; the humidifying spray pipe and the gas molecular spray pipe are arranged in the honeycomb cover; the honeycomb cover is arranged inside the molecule unfreezing storehouse body.
6. The intelligent molecule thawing library of claim 1, 2, 3 or 4, wherein: the molecular storage component comprises a gas molecular storage bag, a gas molecular storage bag rack and a gas molecular preservation channel air valve; the gas molecular storage bag rack is arranged at the top of the molecular thawing warehouse body and used for installing gas molecular storage bags, the gas molecular storage bags are communicated with the molecular thawing warehouse body through a gas molecular adjusting pipe, a gas molecular preservation channel air valve is arranged on the gas molecular adjusting pipe, gas entering the molecular thawing warehouse body is adjusted and discharged through the gas molecular preservation channel air valve, and signals are fed back to the intelligent system.
7. The intelligent molecule thawing library of claim 1, 2, 3 or 4, wherein: the molecule unfreezing storehouse body be formed by heat preservation buckle spiral-lock, a side opening installation heat preservation buckle door frame, this door frame internally mounted deep floor is in order to install the door body, the side that opens and shuts of the door body closes the door pull rod seat through gravity and installs gravity and close the door pull rod, the inboard sealing strip of installing of the door body.
8. The intelligent molecular thawing library of claim 7, wherein: the door body be the push-and-pull door, install push-and-pull door push-and-pull bearing on the heat preservation buckle door frame, install push-and-pull door top bearing rail on the push-and-pull door push-and-pull bearing, heat preservation buckle door frame ground installation push-and-pull door rail wheel, the triangle-shaped track is installed in transferring of push-and-pull door rail wheel, triangle-shaped rail mounting is on push-and-pull door base bearing side pipe.
9. The intelligent molecular thawing library of claim 7, wherein: and the device also comprises a base for bearing the molecule thawing library body.
10. The intelligent molecular thawing library of claim 9, wherein: the base is a square tube base and is formed by welding square tubes into quadrangles.
11. The intelligent molecule thawing library of claim 1, 2, 3 or 4, wherein: the detection unit comprises a pressure detection controller, a humidity detection controller, an ethylene gas molecule detection controller, a carbon dioxide gas molecule detection controller, a nitrogen molecule detection controller, an oxygen molecule detection controller, a molecule thawing room temperature sensor and a central temperature sensor, and is respectively used for detecting the pressure, the humidity, the ethylene molecule concentration, the carbon dioxide molecule concentration, the nitrogen molecule concentration, the oxygen molecule concentration and the real-time temperature in the molecule thawing warehouse body, and the central temperature sensor is used for detecting the internal temperature of food materials.
12. The intelligent molecule thawing library of claim 1, 2, 3 or 4, wherein: the intelligent system comprises an artificial intelligent touch screen operation box, a total electric cabinet circuit board and a PLC programmer;
the artificial intelligent touch screen operation box is arranged on the molecule thawing warehouse body and is connected with the PLC programmer through a data line; a relay group, a molecular thawing room temperature module and a central temperature module are arranged on a circuit board of the main electric cabinet; the output of the thawing room temperature sensor is connected to the molecular thawing room temperature module, the output of the central temperature sensor is connected to the central temperature module, and the outputs of the two temperature modules are connected to the PLC programmer; the PLC programmer is connected with the relay group through different control ports, receives control parameters from the artificial intelligent touch screen operation box and compares the control parameters with the received detection parameters, and then controls the relay group and the environmental parameter regulation and control assembly on the circuit board of the total electric cabinet, so that the internal environment of the intelligent molecule thawing warehouse achieves the control parameters, and the purpose of thawing gas molecules of internal materials of the intelligent molecule thawing warehouse is achieved.
13. The intelligent molecular thawing library of claim 12, wherein: the circuit board of the total electric cabinet is also provided with a remote monitoring module which is connected with N monitoring platforms, receives the control parameters sent by the monitoring platforms and sends the control parameters to the PLC programmer, wherein N is more than or equal to 1.
CN201822136670.2U 2018-12-19 2018-12-19 Intelligent molecule thawing warehouse Active CN209862211U (en)

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Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN109549060A (en) * 2018-12-19 2019-04-02 广州极速制冷设备有限公司 A kind of smart molecule defrozing silo

Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN109549060A (en) * 2018-12-19 2019-04-02 广州极速制冷设备有限公司 A kind of smart molecule defrozing silo
CN109549060B (en) * 2018-12-19 2024-05-03 广州极速制冷设备有限公司 Intelligent molecule thawing library

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