CN209862110U

CN209862110U - Continuous dough sheet calendering system

Info

Publication number: CN209862110U
Application number: CN201821932187.9U
Authority: CN
Inventors: 肖建东; 王文芳; 肖昱坤
Original assignee: Northwest A&F University
Current assignee: Northwest A&F University
Priority date: 2018-11-22
Filing date: 2018-11-22
Publication date: 2019-12-31
Anticipated expiration: 2028-11-22

Abstract

The utility model discloses a continuous calendering system of dough sheet, including the flour-mixing machine, the exit of flour-mixing machine is connected with down the silo, it is connected with the entry of curing conveyer to go down the silo, the exit linkage of curing conveyer has down the hopper, down the hopper is connected with and connects the hopper, the exit linkage that connects the hopper has twill blooming roll tablet press, twill blooming roll tablet press is connected with first ripple calender through the second grade conveyer, first ripple calender is connected with face area feeding device, face area feeding device is connected with second ripple calender, the exit linkage of second ripple calender connects the panel, it is connected with continuous film clamp to connect the panel. The utility model relates to a continuous calendering system of dough sheet has solved the problem that exists among the prior art because of smooth and straight and the roll workspace length of blooming roll surface arouses that the dough sheet exists loose, broken hole, lack limit defect.

Description

Continuous dough sheet calendering system

Technical Field

The utility model belongs to the technical field of food processingequipment, a continuous calendering system of dough sheet is related to.

Background

In the production process of instant noodles and fine dried noodles, the granulated dough after dough kneading and curing enters a plurality of groups of primary rollers of a composite tablet press to roll the granulated dough into primary rolled dough sheets, the primary rolled dough sheets form a composite dough belt through a composite roller, and then the composite dough belt is supplied to a continuous tablet press to be sequentially rolled into dough sheets with certain thickness in a plurality of ways of first increasing and then decreasing to prepare for strip cutting and forming.

The used composite tablet press mainly comprises two groups of blooming rolls, a group of composite rolls and other devices, the surfaces of the rolls are smooth and straight and have certain smoothness, the maximum diameter of the rolls is not more than 300mm, the equipment structure is simple, the blooming rolls are limited by the smoothness and the diameter of the surfaces, the friction coefficient between granular dough and the surfaces of the rolls and the length of a working area of the rolls are reduced, loosening phenomena such as hole breaking, edge deletion and the like of blooming sheets are easily caused, the defects of the sheets cannot be repaired in the composite stage, and the sheets entering the continuous tablet press cannot be ensured to be continuous; the composite roller is formed by compounding 2 layers or 3 layers of primarily rolled dough sheets as a first-stage tabletting process, and the defects of multi-layer compounding exist: firstly, a small amount of layering phenomenon can occur during noodle cooking, and secondly, a dough mixer device system needs to be added, so that the complexity and the manufacturing cost of equipment can be greatly improved; from the roll calendering mode, present equipment calendering is one-way calendering, makes the area strengthen along the calendering direction, and is very weak along transverse distribution, and is discontinuous moreover, and these are all unfavorable for forming even, abundant gluten network body, influence the edible quality of noodless.

Disclosure of Invention

The utility model aims at providing a continuous calendering system of dough sheet has solved the problem that causes the dough sheet to have loose, broken hole, lack the limit defect because of the smooth and straight and roll workspace length of blooming roll surface that exists among the prior art is short.

The utility model discloses the technical scheme who adopts is, a continuous calendering system of dough sheet, including the flour-mixing machine, the exit of flour-mixing machine is connected with down the silo, it is connected with the entry of curing conveyer to go out the silo, the exit linkage of curing conveyer has down the hopper, down the hopper is connected with and connects the hopper, the exit linkage that connects the hopper has twill blooming roll tablet machine, twill blooming roll tablet machine is connected with first ripple calender through the second grade conveyer, first ripple calender is connected with face area feeding device, face area feeding device is connected with second ripple calender, the exit linkage of second ripple calender has and connects the panel, it is connected with continuous film clamp to connect the panel.

The utility model is also characterized in that,

the outlet of the curing conveyor is provided with a dough crusher, and the discharge hole of the dough crusher is connected with a discharge hopper.

The receiving hopper is internally provided with a plug panel.

A photoelectric switch is arranged on one side wall of the receiving hopper.

The surface of a roller of the twill primary roller tabletting machine is provided with a twill shallow arc groove; the surfaces of the first corrugated calender and the second corrugated calender are set to be corrugated curved surface structures.

The continuous tablet press device comprises at least one continuous tablet press which is connected in sequence, the first continuous tablet press is connected with the outlet of the composite tablet press device, and the outlet of the last continuous tablet press is provided with a dough cutter.

A dough belt feeding device is also arranged between two adjacent continuous tabletting machines.

The utility model has the advantages that:

the utility model relates to a continuous calendering system of dough sheet, the blooming roll adopts twill blooming roll tablet press, and roll workspace length is long, and safe easy operation, guarantee that the dough sheet thickness is even, and is complete smooth, does not have broken limit hole, and the gluten network in the dough sheet distributes evenly and has certain toughness and intensity, for the good basis of continuous preforming process establishment afterwards, reaches the requirement for quality that noodless do not have the layering.

Drawings

Fig. 1 is a schematic structural diagram of a continuous dough sheet calendering system of the present invention;

FIG. 2 is a surface structure diagram of a roller of a twill blooming roll tablet press in the continuous dough sheet calendering system of the utility model;

fig. 3 the utility model relates to a longitudinal section structure chart of first ripple calender or second ripple calender among continuous calendering system of dough sheet.

In the figure, 1, a twill blobbing machine, 2, a first corrugating machine, 3, a second corrugating machine, 4, a receiving hopper, 5, a panel inserting plate, 6, a secondary conveyor, 7, a panel connecting plate, 8, a discharging hopper, 9, a curing conveyor, 10, a dough crushing machine, 11, a first continuous pelleting machine, 12, a second continuous pelleting machine, 13, a third continuous pelleting machine, 14, a fourth continuous pelleting machine, 15, a fifth continuous pelleting machine, 16, a sixth continuous pelleting machine, 17, a dough cutting machine, 18, a discharging groove and 19, a dough kneading machine.

Detailed Description

The present invention will be described in detail with reference to the accompanying drawings and specific embodiments.

The utility model relates to a continuous calendering system of dough sheet, its structure is as shown in figure 1, including flour-mixing machine 19, silo 18 under the exit of flour-mixing machine 19 is connected with, silo 18 is connected with curing conveyor 9's entry down, curing conveyor 9's exit linkage has hopper 8 down, hopper 8 is connected with down connects hopper 4 down, the exit linkage that connects hopper 4 has twill blooming roll tablet machine 1, twill blooming roll tablet machine 1 is connected with first ripple calender 2 through second grade conveyer 6, first ripple calender 2 is connected with face area feeding device, face area feeding device is connected with second ripple calender 3, the exit linkage of second ripple calender 3 connects panel 7, it is connected with continuous sheeting device to connect panel 7.

The outlet of the curing conveyor 9 is provided with a dough crusher 10, and the discharge port of the dough crusher 10 is connected with a discharge hopper 8.

The receiving hopper 4 is internally provided with a panel 5.

A photoelectric switch is arranged on one side wall of the receiving hopper 4, such as: the OTO (opto-electronic switch) of the OTO (OTO) 300-DFR (optical fiber coupler) type is characterized in that the upper part and the lower part of one side wall of the receiving hopper 4 are respectively provided with one photoelectric switch, when the number of clusters in the receiving hopper 4 is lower than that of the photoelectric switches arranged on the lower part of the side wall, the photoelectric switches feed back signals to restart the curing conveyor 9 to supply materials, and when the number of clusters in the receiving hopper 4 is higher than that of the photoelectric switches arranged on the upper part of the side wall, the photoelectric switches feed back signals to stop the curing conveyor 9 to supply materials, so that the material storage amount in the receiving hopper 4 is automatically controlled.

As shown in fig. 2, the surface of the roller of the twill blooming roller tablet press 1 is provided with a twill shallow arc groove, so that the friction coefficient between granular dough and the surface of the roller is increased, the thickness of a blooming dough sheet is increased through a large-diameter blooming roller, the length of a working area of the roller is increased, the compression stroke of the dough sheet is long, the feeding is facilitated, the quality of the dough sheet is improved, and the blooming dough sheet is complete; as shown in fig. 3, the surfaces of the first and second corrugated calenders 2 and 3 rollers are arranged to be corrugated curved surface structures, the thickened dough sheet sequentially passes through the first and second corrugated calenders 2 and 3 for multi-directional calendering, so that a gluten network is uniformly formed in multiple directions, the transverse strength of the dough sheet is enhanced, the total calendering ratio is improved, and the toughness and the taste of the noodles are improved.

The continuous tabletting device comprises at least 4 continuous tabletting machines which are connected in sequence, the first continuous tabletting machine is connected with the outlet of the composite tabletting device, and the outlet of the last continuous tabletting machine is provided with a dough knife machine 17; as shown in fig. 1, the continuous tableting device includes a first continuous tableting machine 11, a second continuous tableting machine 12, a third continuous tableting machine 13, a fourth continuous tableting machine 14, a fifth continuous tableting machine 15 and a sixth continuous tableting machine 16 connected in sequence, the first continuous tableting machine 11 is connected to an outlet of the composite tableting device, and an outlet of the sixth continuous tableting machine 16 is provided with a face cutter 17.

The utility model relates to a dough sheet continuous rolling system uses, flour-mixing machine 19 will mix the dough and carry curing machine 9 through lower silo 18, then will accomplish the graininess dough of curing and send into down hopper 8 after dough rubbing crusher 10 will cure the big dough that forms in-process and break in proper order, connect hopper 4, again through the crowded insertion of panel 5 reciprocating motion of connecting hopper 4 interpolation, make graininess dough press the bloomed dough and fall into on second conveyor 6 through big diameter's twill blooming roll tablet press 1 pressure, carry first ripple calender 2, rethread dough feeding device gets into second ripple calender 3 and mangles out the dough and fall into and connect panel 7, send into first continuous tablet press 11, again loop through dough feeding device and get into second continuous tablet press 12, third continuous tablet press 13, fourth continuous tablet press 14, fifth continuous tablet press 15, sixth continuous tablet press 16 will form the dough thickness of final regulation, enters a noodle cutter 17 to be cut into noodles.

The continuous tablet press apparatus can reduce or increase the number of continuous presses depending on the diameter of the diagonal barrel roll tablet press 1.

The utility model relates to a continuous compound calendering system of dough sheet, safe easy operation, assurance dough sheet thickness are even, and is complete smooth, does not have broken limit hole, and the gluten network in the dough sheet distributes evenly and has certain toughness and intensity, for the good basis of continuous preforming process establishment afterwards, reaches the requirement for quality that noodless do not have the layering.

Claims

1. A continuous dough sheet calendering system, which is characterized by comprising a dough mixer (19), the outlet of the dough mixer (19) is connected with a discharging groove (18), the discharging groove (18) is connected with the inlet of a curing conveyor (9), the outlet of the curing conveyor (9) is connected with a discharging hopper (8), the discharging hopper (8) is connected with a receiving hopper (4), the outlet of the receiving hopper (4) is connected with a twill blooming roll tablet press (1), the twill primary roll tablet press (1) is connected with a first corrugating calender (2) through a secondary conveyor (6), the first corrugated calender (2) is connected with a surface belt feeding device, the surface belt feeding device is connected with a second corrugated calender (3), the outlet of the second corrugated calender (3) is connected with a connecting panel (7), and the connecting panel (7) is connected with a continuous tabletting device.

2. A continuous dough sheet calendering system according to claim 1, wherein the outlet of the cooking conveyor (9) is provided with a dough crusher (10), and the outlet of the dough crusher (10) is connected with the discharge hopper (8).

3. A continuous dough sheet calendering system according to claim 1 or 2, wherein the receiving hopper (4) is provided with a plug panel (5).

4. A continuous dough sheet calendering system according to claim 1 or 2, wherein a photoelectric switch is arranged on a side wall of the receiving hopper (4).

5. The continuous dough sheet calendering system according to the claim 1 or 2, wherein the roller surface of the twill blooming roller tablet press (1) is provided with a twill shallow circular arc groove; the surfaces of the rollers of the first corrugated calender (2) and the second corrugated calender (3) are of corrugated curved surface structures.

6. A system for continuous calendering of dough sheets according to claim 1 or 2, characterized in that said continuous sheeting means comprise at least 4 consecutive continuous sheeters, the first of which is connected to the outlet of said splicing plate (7), the outlet of the last of which is provided with a facing knife (17).

7. A continuous dough sheeting system as in claim 6, wherein a dough belt feeding device is further provided between two consecutive sheeters.