CN110667144A - Synchronous pattern alignment production line of floor online pressing machine - Google Patents
Synchronous pattern alignment production line of floor online pressing machine Download PDFInfo
- Publication number
- CN110667144A CN110667144A CN201911049801.6A CN201911049801A CN110667144A CN 110667144 A CN110667144 A CN 110667144A CN 201911049801 A CN201911049801 A CN 201911049801A CN 110667144 A CN110667144 A CN 110667144A
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- China
- Prior art keywords
- floor
- roller
- feeding machine
- spiral
- machine
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Classifications
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C48/00—Extrusion moulding, i.e. expressing the moulding material through a die or nozzle which imparts the desired form; Apparatus therefor
- B29C48/001—Combinations of extrusion moulding with other shaping operations
- B29C48/002—Combinations of extrusion moulding with other shaping operations combined with surface shaping
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C48/00—Extrusion moulding, i.e. expressing the moulding material through a die or nozzle which imparts the desired form; Apparatus therefor
- B29C48/001—Combinations of extrusion moulding with other shaping operations
- B29C48/0021—Combinations of extrusion moulding with other shaping operations combined with joining, lining or laminating
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C48/00—Extrusion moulding, i.e. expressing the moulding material through a die or nozzle which imparts the desired form; Apparatus therefor
- B29C48/001—Combinations of extrusion moulding with other shaping operations
- B29C48/0022—Combinations of extrusion moulding with other shaping operations combined with cutting
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C48/00—Extrusion moulding, i.e. expressing the moulding material through a die or nozzle which imparts the desired form; Apparatus therefor
- B29C48/03—Extrusion moulding, i.e. expressing the moulding material through a die or nozzle which imparts the desired form; Apparatus therefor characterised by the shape of the extruded material at extrusion
- B29C48/07—Flat, e.g. panels
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C59/00—Surface shaping of articles, e.g. embossing; Apparatus therefor
- B29C59/02—Surface shaping of articles, e.g. embossing; Apparatus therefor by mechanical means, e.g. pressing
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C63/00—Lining or sheathing, i.e. applying preformed layers or sheathings of plastics; Apparatus therefor
- B29C63/02—Lining or sheathing, i.e. applying preformed layers or sheathings of plastics; Apparatus therefor using sheet or web-like material
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29L—INDEXING SCHEME ASSOCIATED WITH SUBCLASS B29C, RELATING TO PARTICULAR ARTICLES
- B29L2007/00—Flat articles, e.g. films or sheets
- B29L2007/002—Panels; Plates; Sheets
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29L—INDEXING SCHEME ASSOCIATED WITH SUBCLASS B29C, RELATING TO PARTICULAR ARTICLES
- B29L2009/00—Layered products
Landscapes
- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Manufacturing & Machinery (AREA)
- Press-Shaping Or Shaping Using Conveyers (AREA)
- Casting Or Compression Moulding Of Plastics Or The Like (AREA)
- Extrusion Moulding Of Plastics Or The Like (AREA)
Abstract
The invention discloses a synchronous registration production line of a floor online press, which comprises a vacuum feeding machine, wherein a material mixing unit is arranged on the left side of the vacuum feeding machine, a storage bin is arranged on the left side of the material mixing unit, a feed inlet of the storage bin is connected with the upper end of a first spiral feeding machine, a spiral extruder is arranged on the left side of the storage bin, a counter-rotating parallel double screw is arranged on the left side of the spiral extruder, a plate die is fixedly connected to the left end of the counter-rotating parallel double screw, a four-roller or five-roller calendering extruder unit is arranged on the left side of the plate die, and a floor film covering platform is arranged on the left side of the four-roller or five-roller calendering extruder unit. The invention adopts the latest extruder set to produce, so that the material extrusion is more stable, the material plasticization is good, the service life of the screw machine barrel is long, and the yield is high. The floor extruded by the method has the advantages of clearer texture, more accurate registration, stronger layering, richer texture and more vivid texture.
Description
Technical Field
The invention belongs to the technical field of floor production devices, and particularly relates to a synchronous pattern alignment production line of a floor online press.
Background
The production process of floor is very complicated, the floor needs the mixture of raw and other materials and extrudes before production, then produce the floor according to the panel mould, still need carry out the knurling cooling to the floor after the floor shaping, in the production on current floor, above-mentioned process all is accomplished alone, degree of automation is not high, and after accomplishing a process, all need a large amount of manual works to carry or remove the operation, very troublesome, the time of spending is with high costs, it is big to need people's intensity of labour, lead to the production efficiency of timber apron low. Therefore, it is necessary to design a floor on-line press synchronous pattern production line.
Disclosure of Invention
The invention aims to provide a synchronous pattern alignment production line of a floor on-line press, which aims to solve the problems in the background technology.
In order to achieve the purpose, the invention provides the following technical scheme: a synchronous pattern alignment production line of a floor online press comprises a vacuum feeding machine, wherein a material mixing unit is arranged on the left side of the vacuum feeding machine, an outlet of the vacuum feeding machine is connected with an inlet of the material mixing unit through a feeding pipe, a storage bin is arranged on the left side of the material mixing unit, a discharge port of the material mixing unit is connected with the lower end of a first spiral feeding machine, a feed port of the storage bin is connected with the upper end of the first spiral feeding machine, a spiral extruder is arranged on the left side of the storage bin, a discharge port of the storage bin is connected with the lower end of a second spiral feeding machine, a feed port of the spiral extruder is connected with the upper end of the second spiral feeding machine, different-direction parallel double screws are installed on the left side of the spiral extruder, a plate die is fixedly connected with the left end of the different-direction parallel double screws, and a four-roller or five-roller extension extruding, the left side of four-roller or five-roller rolling extrusion unit is equipped with floor tectorial membrane platform, the left side of floor tectorial membrane platform is equipped with the online press of steel mould, the left side of the online press of steel mould is equipped with flexible movable bracket, the left side of flexible movable bracket is equipped with cooling bracket, cooling bracket's left side is equipped with quick plate shearing machine, quick plate shearing machine's left side is equipped with manipulator hacking machine.
Preferably, the inside rightmost side of four rollers or five-roller rolling extrusion unit is installed the reticulation roller, first mirror roller is installed to the left side top of reticulation roller, the second mirror roller is installed in the left side of first mirror roller, the third mirror roller is installed in the left side of second mirror roller.
Preferably, an air cooler is installed below the cooling bracket.
Preferably, a plate tractor is further arranged between the rapid plate shearing machine and the cooling bracket, and the right side face of the plate tractor is connected with the cooling bracket.
The invention has the technical effects and advantages that: the invention adopts the latest extruder set to produce, so that the material extrusion is more stable, the material plasticization is good, the service life of the screw machine barrel is long, and the yield is high. The advantages of the new process SPC extruder are effectively combined with the traditional process of adopting press steel die embossing. The SPC sheet is extruded and molded by a die, then a color film and a wear-resistant layer are distributed and attached on line, and are further heated, coated and pressed by a mirror roller, so that the peeling strength of the color film wear-resistant base material is better, then a cutting line on the color film of the floor is collected by a cursor sensor in the traction and conveying process of the floor after film coating, the online press moves the private server system back and forth, tracks pneumatically and keeps the same speed with the plate, presses for a certain time, opens the press after pressure maintaining to form a layer texture, meanwhile, the servo motor moves back and forth to return to the initial origin pneumatically to wait for the starting point of the next plate circumference, when the cursor sensor collects the cutting line on the color film again, the second action starts, so that the attached plate pattern and the steel mold pattern are perfectly matched together through a set of reasonably optimized photoelectric sensor and a computer electrical control system, and the reciprocating continuous work is realized. Thereby realizing the on-line synchronous register extrusion production line. The floor extruded by the mode has the advantages of clearer texture, more accurate registration, stronger layering sense, richer texture and more vivid texture, the time cost of the cost is greatly reduced, the labor intensity of workers is reduced, and the production efficiency of the floor is greatly improved.
Drawings
FIG. 1 is a schematic front view of the present invention;
fig. 2 is a schematic top view of the present invention.
In the figure: the automatic plate shearing machine comprises a vacuum feeding machine 1, a material mixing machine set 2, a first spiral feeding machine 3, a storage bin 4, a second spiral feeding machine 5, a counter-rotating parallel double screw 6, a plate die 7, a four-roller or five-roller calendering extrusion machine set 8, an anilox roller 801, a first mirror roller 802, a second mirror roller 803, a third mirror roller 804, a floor film laminating platform 9, a steel die online press 10, a telescopic moving bracket 11, a cooling bracket 12, a plate tractor 13, a quick plate shearing machine 14, a manipulator stacker crane 15 and a spiral extruder 16.
Detailed Description
The technical solutions in the embodiments of the present invention will be clearly and completely described below with reference to the embodiments of the present invention, and it is obvious that the described embodiments are only a part of the embodiments of the present invention, and not all of the embodiments. All other embodiments, which can be derived by a person skilled in the art from the embodiments given herein without making any creative effort, shall fall within the protection scope of the present invention.
As shown in fig. 1-2, a synchronous pattern alignment production line of a floor online press comprises a vacuum feeding machine 1, wherein a mixer unit 2 is arranged on the left side of the vacuum feeding machine 1, an outlet of the vacuum feeding machine 1 is connected with an inlet of the mixer unit 2 through a feeding pipe, a storage bin 4 is arranged on the left side of the mixer unit 2, a discharge port of the mixer unit 2 is connected with the lower end of a first spiral feeding machine 3, a feed port of the storage bin 4 is connected with the upper end of the first spiral feeding machine 3, a spiral extruder 16 is arranged on the left side of the storage bin 4, a discharge port of the storage bin 4 is connected with the lower end of a second spiral feeding machine 5, a feed port of the spiral extruder 16 is connected with the upper end of the second spiral feeding machine 5, an incongruous parallel double-screw 6 is arranged on the left side of the spiral extruder 16, and a left end of the incongruous parallel double-screw 6 is fixedly connected, the left side of panel mould 7 is equipped with four rollers or five rollers and rolls extrusion unit 8, the left side that four rollers or five rollers rolled extrusion unit 8 is equipped with floor tectorial membrane platform 9, the left side of floor tectorial membrane platform 9 is equipped with online press 10 of steel mould, the left side of online press 10 of steel mould is equipped with flexible removal bracket 11, the left side of flexible removal bracket 11 is equipped with cooling bracket 12, the left side of cooling bracket 12 is equipped with quick plate shearing machine 14, the left side of quick plate shearing machine 14 is equipped with manipulator hacking machine 15.
Specifically, anilox roller 801 is installed to four rollers or five rollers rolling extrusion unit 8's inside rightmost side, first mirror roller 802 is installed to anilox roller 801's left side top, second mirror roller 803 is installed in the left side of first mirror roller 802, third mirror roller 804 is installed in the left side of second mirror roller 803.
Specifically, an air cooler is installed below the cooling bracket 12.
Specifically, a plate tractor 13 is further arranged between the rapid plate shearing machine 14 and the cooling bracket 12, and the right side surface of the plate tractor 13 is connected with the cooling bracket 12.
When the extruder is used, the latest extruder set is adopted for production, so that the material extrusion is more stable, the material plasticization is good, the service life of a screw machine barrel is long, and the yield is high. The advantages of the new process SPC extruder are effectively combined with the traditional process of adopting press steel die embossing. The laminated color film and the wear-resistant layer are distributed on the SPC plate on line after the SPC plate is extruded and molded through a die, the laminated plate pattern and the steel die pattern are perfectly matched together through a set of reasonably optimized photoelectric sensor and an electrical appliance control system, and reciprocating continuous work is realized. Thereby realizing the on-line synchronous register extrusion production flow under water. The floor extruded by the mode has the advantages of clearer texture, more accurate registration, stronger layering sense, richer texture and more vivid texture, the time cost of the cost is greatly reduced, the labor intensity of workers is reduced, and the production efficiency of the floor is greatly improved.
Finally, it should be noted that: although the present invention has been described in detail with reference to the foregoing embodiments, it will be apparent to those skilled in the art that modifications may be made to the embodiments or portions thereof without departing from the spirit and scope of the invention.
Claims (4)
1. The utility model provides a synchronous register production line of online press of floor, includes vacuum material loading machine (1), its characterized in that: a material mixing unit (2) is arranged on the left side of the vacuum feeding machine (1), an outlet of the vacuum feeding machine (1) is connected with an inlet of the material mixing unit (2) through a feeding pipe, a storage bin (4) is arranged on the left side of the material mixing unit (2), a discharge port of the material mixing unit (2) is connected with the lower end of a first spiral feeding machine (3), a feed inlet of the storage bin (4) is connected with the upper end of the first spiral feeding machine (3), a spiral extruder (16) is arranged on the left side of the storage bin (4), a discharge port of the storage bin (4) is connected with the lower end of a second spiral feeding machine (5), a feed inlet of the spiral extruder (16) is connected with the upper end of the second spiral feeding machine (5), a counter-parallel double screw (6) is installed on the left side of the spiral extruder (16), and a plate die (7) is fixedly connected with the left end of the counter-parallel double screw (6), the left side of panel mould (7) is equipped with four rollers or five rollers and prolongs extrusion unit (8), the left side that four rollers or five rollers prolonged extrusion unit (8) is equipped with floor tectorial membrane platform (9), the left side of floor tectorial membrane platform (9) is equipped with online press of steel mould (10), the left side of online press of steel mould (10) is equipped with flexible removal bracket (11), the left side of flexible removal bracket (11) is equipped with cooling bracket (12), the left side of cooling bracket (12) is equipped with quick plate shearing machine (14), the left side of quick plate shearing machine (14) is equipped with manipulator hacking machine (15).
2. The synchronous registration production line of floor online presses according to claim 1, characterized in that: anilox roller (801) is installed to the inside rightmost side of four rollers or five-roller rolling extrusion unit (8), first mirror roller (802) is installed to the left side top of anilox roller (801), second mirror roller (803) is installed in the left side of first mirror roller (802), third mirror roller (804) is installed in the left side of second mirror roller (803).
3. The synchronous registration production line of floor online presses according to claim 1, characterized in that: and an air cooler is arranged below the cooling bracket (12).
4. The synchronous registration production line of floor online presses according to claim 1, characterized in that: and a plate tractor (13) is further arranged between the rapid plate shearing machine (14) and the cooling bracket (12), and the right side surface of the plate tractor (13) is connected with the cooling bracket (12).
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201911049801.6A CN110667144A (en) | 2019-10-31 | 2019-10-31 | Synchronous pattern alignment production line of floor online pressing machine |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201911049801.6A CN110667144A (en) | 2019-10-31 | 2019-10-31 | Synchronous pattern alignment production line of floor online pressing machine |
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| Publication Number | Publication Date |
|---|---|
| CN110667144A true CN110667144A (en) | 2020-01-10 |
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| Application Number | Title | Priority Date | Filing Date |
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| CN201911049801.6A Pending CN110667144A (en) | 2019-10-31 | 2019-10-31 | Synchronous pattern alignment production line of floor online pressing machine |
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Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN112123802A (en) * | 2020-07-15 | 2020-12-25 | 泰州市华丽新材料有限公司 | Arc edge synchronous register SPC board manufacturing installation |
-
2019
- 2019-10-31 CN CN201911049801.6A patent/CN110667144A/en active Pending
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN112123802A (en) * | 2020-07-15 | 2020-12-25 | 泰州市华丽新材料有限公司 | Arc edge synchronous register SPC board manufacturing installation |
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