CN209853987U - High-efficient glass tempering processing apparatus - Google Patents

Abstract

The utility model relates to a high-efficient glass tempering processing apparatus, including the tempering device main part, one side fixed mounting of tempering device main part has the entry to put the thing platform, and the entry puts the rear end fixed mounting who puts the thing platform has the motor support frame, and the upper end fixed mounting of motor support frame has the motor, one side middle part surface of tempering device main part is equipped with entry and spout, the inside slidable mounting of spout has the door that separates the temperature, and separates the door one side fixed surface and be connected with the door handle that separates the temperature, the inside of tempering device main part is equipped with the heating chamber, precooling chamber and cooling chamber, the inside of heating chamber is equipped with elementary heating chamber, middle-level heating chamber and senior heating chamber. This high-efficient glass tempering processing apparatus can heat multiunit glass simultaneously, and can preheat glass, prevents that glass from taking place the damage under the condition that the temperature changes suddenly by a wide margin, has improved the machining efficiency of device greatly, and can reduce the waste of the energy.

Description

High-efficient glass tempering processing apparatus

Technical Field

The utility model belongs to the technical field of glass physics tempering, concretely relates to high-efficient glass tempering processing apparatus.

Background

The physical tempering method is a production method for heating glass to be close to the softening temperature of the glass, then blowing air to both sides of the glass simultaneously to cool the glass rapidly so as to increase the mechanical strength and the thermal stability of the glass, the quenching of the heated glass is an important link for producing tempered glass by the physical tempering method, the quenching of the glass basically requires rapid and uniform cooling so as to obtain uniformly distributed stress, and in order to obtain uniform cooled glass, a cooling device is required to effectively disperse hot air, so that the accidentally generated cullet can be removed, and the noise of the glass can be reduced as much as possible.

At present, the device that adopts the physics tempering method to carry out tempering to glass is mostly only with a heating station, and the temperature of heating chamber inside is longer from low temperature heating to the required time of high temperature, and the temperature is unchangeable, it heats to glass to keep high temperature constantly, the energy of the in-process waste of heating is higher, and machining efficiency is lower, can only heat a piece of glass when processing glass, and do not have the process of preheating, in case glass's temperature is lower itself, get into the high temperature environment suddenly and under the crackle or directly break, lead to the cost to increase, and machining efficiency is lower.

Disclosure of Invention

The utility model aims to provide a high-efficient glass tempering processing device with simple structure and reasonable design for solving the problems.

The utility model discloses a following technical scheme realizes above-mentioned purpose:

a high-efficiency glass toughening treatment device comprises a toughening device main body, wherein an inlet object placing table is fixedly arranged on one side of the toughening device main body, a motor supporting frame is fixedly arranged at the rear end of the inlet object placing table, a motor is fixedly arranged at the upper end of the motor supporting frame, an inlet and a sliding chute are arranged on the outer surface of the middle part of one side of the toughening device main body, the sliding chute is positioned above the inlet, a temperature-isolating door is slidably arranged in the sliding chute, a temperature-isolating door handle is fixedly connected to the outer surface of one side of the temperature-isolating door, a heating chamber, a pre-cooling chamber and a cooling chamber are arranged in the toughening device main body, the pre-cooling chamber is positioned between the heating chamber and the cooling chamber, a primary heating chamber, a middle heating chamber and a high-grade heating chamber are arranged in the heating chamber, heating resistance wires are fixedly arranged on the inner walls of the upper, the all fixed mounting of the upper and lower end inner wall of cooling chamber has the air-blower, the opposite side middle part surface of tempering device main part is equipped with the export, and the opposite side fixed mounting of tempering device main part has the export to put the thing platform, the thing platform is put in the export, elementary heating chamber, middle-level heating chamber, senior heating chamber, precooling chamber and the equal movable mounting in inside of cooling chamber have the cylinder, and the upper end of cylinder is provided with glass, motor and cylinder fixed connection, the position fixed mounting that the surface of cylinder is close to one end has the gear, and the surface swing joint of gear has the chain.

As the utility model discloses a further optimization scheme, the both sides of spout all are provided with shelves pole fixed block, and the inside movable mounting of shelves pole fixed block has a shelves pole, and the removal that the shelves pole can carry out the horizontal direction in the inside of shelves pole fixed block.

As the utility model discloses a further optimization scheme, the quantity of shelves pole fixed block is four groups, the quantity of shelves pole is two sets of, the welding of shelves pole fixed block is at one side surface of tempering device main part, the length of shelves pole is greater than the distance between two sets of shelves pole fixed blocks, can fix the door handle that separates the temperature behind two sets of shelves pole fixed blocks is connected to the shelves pole for separate the temperature door handle can not down the landing, once fix the door that separates the temperature, when needs will separate the temperature door and put down, only need with a shelves pole take out can.

As the utility model discloses a further optimization scheme, the equal fixedly connected with power cord in rear end of motor and air-blower, and the output of power cord and the input electric connection of heating resistor silk, the power cord runs through the rear end of tempering device main part, and the power cord can be connected with external power and supply with motor and air-blower, and motor and air-blower are prior art device, can purchase the configuration according to actual requirement or demand.

As the utility model discloses a further optimization scheme, the quantity of spout, thermal-insulated door and thermal-insulated door handle is two sets of, and the spout is located the top of entry and export respectively, and the thermal-insulated door can be put down when glass heats, reduces thermal scattering and disappearing, reduces the cost.

As a further optimization scheme of the utility model, the quantity of cylinder is forty-eight groups, and the diameter size of every group cylinder equals, and the axle center of every group cylinder all is located same water flat line.

As a further optimization scheme of the utility model, the quantity of gear is forty-eight groups, the thing platform is put to cylinder and tempering device main part, entry, the export is put and all is provided with slide bearing between the thing platform, and slide bearing's quantity is one hundred forty four groups, and slide bearing can reduce the resistance that the cylinder received when rolling.

As the utility model discloses a further optimization scheme, the resistance of the inside heating resistor silk of elementary heating chamber, middle-level heating chamber and senior heating chamber is inequality, the resistance of the inside heating resistor silk of elementary heating chamber is less than the inside heating resistor silk of middle-level heating chamber, the resistance of the inside heating resistor silk of middle-level heating chamber is less than the inside heating resistor silk of senior heating chamber, and the temperature of the inside of elementary heating chamber, middle-level heating chamber and senior heating chamber increases step by step.

The beneficial effects of the utility model reside in that:

1) the utility model discloses set the heating chamber to tertiary heating, the temperature of elementary heating chamber, middle level heating chamber and senior heating chamber increases step by step, can preheat glass, prevent that glass from taking place the damage under the condition of the abrupt change of temperature by a wide margin, and can also make the heating capacity of heating chamber increase, can heat multiunit glass simultaneously, glass slowly moves ahead under the drive of cylinder, after the heating of elementary heating chamber, middle level heating chamber and senior heating chamber, can reach the required temperature of glass tempering, and can incessant heating, no longer need heat another piece after having heated one, greatly increased the device to glass's heating efficiency;

2) the stop lever, the stop lever fixing block, the heat insulation door and the heat insulation door handle arranged in the utility model can put down the heat insulation door when the heating chamber is heated, so that too much heat can not be dissipated when the heating chamber is heated, the energy waste is reduced, the cost is reduced, and the heat insulation door is more convenient and fast to use and can be conveniently used;

3) the utility model discloses simple structure, stability is high, reasonable in design, the realization of being convenient for.

Drawings

Fig. 1 is a schematic view of the overall structure of the present invention;

fig. 2 is a side view of the present invention;

fig. 3 is a plan view of the present invention.

Fig. 4 is a view of the lever and the door handle with thermal insulation.

Fig. 5 is a view of the chain and the roller of the present invention.

Fig. 6 is a schematic structural view of the heating chamber of the present invention.

In the figure: the device comprises a toughening device main body 1, an outlet placing table 2, an inlet placing table 3, an outlet 4, a blower 5, a cooling chamber 6, a precooling chamber 7, a heating chamber 8, a primary heating chamber 81, a middle-level heating chamber 82, a high-level heating chamber 83, a heating resistance wire 9, an inlet 10, a glass 11, a roller 12, a gear lever 13, a heat insulation door 14, a chain 15, a motor 16, a motor support frame 17, a power cord 18, a gear lever fixing block 19, a door handle 20, a gear 21 and a chute 22.

Detailed Description

The present application will now be described in further detail with reference to the drawings, it should be noted that the following detailed description is given for illustrative purposes only and is not to be construed as limiting the scope of the present application, as those skilled in the art will be able to make numerous insubstantial modifications and adaptations to the present application based on the above disclosure.

Example 1

As shown in fig. 1-6, a high-efficiency glass toughening treatment device comprises a toughening device body 1, wherein an inlet object placing table 3 is fixedly installed on one side of the toughening device body 1, a motor supporting frame 17 is fixedly installed on the rear end of the inlet object placing table 3, a motor 16 is fixedly installed on the upper end of the motor supporting frame 17, an inlet 10 and a chute 22 are arranged on the outer surface of the middle part of one side of the toughening device body 1, the chute 22 is positioned above the inlet 10, a temperature-isolating door 14 is slidably installed in the chute 22, a temperature-isolating door handle 20 is fixedly connected to the outer surface of one side of the temperature-isolating door 14, a heating chamber 8 is arranged in the toughening device body 1, a pre-cooling chamber 7 and a cooling chamber 6 are arranged in the pre-cooling chamber 7, a primary heating chamber 81, a middle-level heating chamber 82 and a high-level heating chamber 83 are arranged in the heating chamber 8, and the middle, heating resistance wires 9 are fixedly arranged on the inner walls of the upper end and the lower end of the primary heating chamber 81, the middle heating chamber 82 and the high-level heating chamber 83, blowers 5 are fixedly arranged on the inner walls of the upper end and the lower end of the cooling chamber 6, an outlet 4 is arranged on the outer surface of the middle part of the other side of the toughening device body 1, an outlet object placing table 2 is fixedly arranged on the other side of the toughening device body 1, an inlet object placing table 3, an outlet object placing table 2, the primary heating chamber 81, the middle-level heating chamber 82, the high-level heating chamber 83, a pre-cooling chamber 7 and the cooling chamber 6 are all movably arranged inside a roller 12, the upper end of the roller 12 is provided with glass 11, a motor 16 is fixedly connected with the roller 12, a gear 21 is fixedly arranged at the position, close to one end, on the outer surface of the roller 12, a chain 15 is movably, the quantity of the blocking rod fixing blocks 19 is four groups, the quantity of the blocking rods 13 is two groups, the blocking rod fixing blocks 19 are welded on the outer surface of one side of the toughening device main body 1, the length of the blocking rods 13 is larger than the distance between the two groups of the blocking rod fixing blocks 19, the rear ends of the motor 16 and the blower 5 are both fixedly connected with a power cord 18, the output end of the power cord 18 is electrically connected with the input end of the heating resistance wire 9, the power cord 18 penetrates through the rear end of the toughening device main body 1, the sliding chutes 22, the temperature insulating doors 14 and the temperature insulating door handles 20 are two groups, the sliding chutes 22 are respectively positioned above the inlet 10 and the outlet 4, the quantity of the rollers 12 is forty-eight groups, the diameter of each group of the rollers 12 is equal, the axle centers of each group of the rollers 12 are all positioned on the same horizontal line, the quantity of the gears 21 is forty-eight groups, and, the number of the sliding bearings is one hundred and forty four groups, the resistances of the heating resistance wires 9 in the primary heating chamber 81, the intermediate heating chamber 82 and the high-grade heating chamber 83 are different, the resistance of the heating resistance wires 9 in the primary heating chamber 81 is smaller than that of the heating resistance wires 9 in the intermediate heating chamber 82, and the resistance of the heating resistance wires 9 in the intermediate heating chamber 82 is smaller than that of the heating resistance wires 9 in the high-grade heating chamber 83.

It should be noted that, when the device is used, firstly, the power line 18 is connected with an external power supply, the heating resistance wire 9 starts to heat, at this time, the blocking rod 13 is pulled out from the blocking rod fixing block 19, the temperature-isolating door 14 is put down by controlling the temperature-isolating door handle 20, the size of the temperature-isolating door 14 is equal to the area of the inlet 10 and the area of the outlet 4, so that the heat loss can be reduced, when the device is heated to a fixed time, the temperature inside the primary heating chamber 81, the middle-level heating chamber 82 and the high-level heating chamber 83 reaches the standard, the temperature-isolating door 14 is lifted up again, the temperature-isolating door 14 is fixed by the blocking rod 13, then the motor 16 is controlled to rotate to drive the chain 15 to rotate, the chain 15 drives the roller 12 to rotate, then the glass 11 to be tempered is placed on the inlet placing table 3, the roller 12 drives the glass 11 to enter the primary heating chamber 81, the middle, the glass 11 enters the primary heating chamber 81, is heated to a certain temperature and then enters the intermediate heating chamber 82 and the high-level heating chamber 83 for reheating, the roller 12 rotates at a low speed, another piece of glass 11 can be placed again after the glass 11 on the inlet object placing table 3 enters the primary heating chamber 81, a plurality of pieces of glass 11 can be heated simultaneously, the glass 11 enters the pre-cooling chamber 7 after coming out of the high-level heating chamber 83, the temperature inside the pre-cooling chamber 7 is between high temperature and low temperature, the glass 11 can be pre-formed, the glass 11 in a high temperature state can be prevented from being blown out of the cooling chamber 6 directly and then deformed by the air blown out by the air blower 5, the air blower 5 starts to work after the glass 11 enters the cooling chamber 6, the glass 11 is uniformly and rapidly cooled, the glass 11 is toughened, the toughened glass 11 can be conveyed out of the cooling chamber 6 along with the rotation of the roller 12, lie in the export after coming out from export 4 and put thing platform 2, can directly put thing platform 2 with glass 11 follow exports and take off, 11 tempering completions of glass, high-efficient and can increase the yield.

The above-mentioned embodiments only represent some embodiments of the present invention, and the description thereof is specific and detailed, but not to be construed as limiting the scope of the present invention. It should be noted that, for those skilled in the art, without departing from the spirit of the present invention, several variations and modifications can be made, which are within the scope of the present invention.

Claims (8)

1. The utility model provides a high-efficient glass tempering processing apparatus which characterized in that: including tempering device main part (1), one side fixed mounting of tempering device main part (1) has the entry to put thing platform (3), and the entry puts the rear end fixed mounting who thing platform (3) and have motor support frame (17), and the upper end fixed mounting of motor support frame (17) has motor (16), one side middle part surface of tempering device main part (1) is equipped with entry (10) and spout (22), and spout (22) are located the top of entry (10), the inside slidable mounting of spout (22) has thermal-insulated door (14), and one side outer fixed surface of thermal-insulated door (14) is connected with thermal-insulated door handle (20), the inside of tempering device main part (1) is equipped with heating chamber (8), precooling chamber (7) and cooling chamber (6), and precooling chamber (7) are located between heating chamber (8) and cooling chamber (6), the inside of heating chamber (8) is equipped with elementary heating chamber (81), The heating device comprises a middle-level heating chamber (82) and a high-level heating chamber (83), wherein the middle-level heating chamber (82) is positioned between the high-level heating chamber (83) and a primary heating chamber (81), heating resistance wires (9) are fixedly arranged on the inner walls of the upper end and the lower end of the primary heating chamber (81), the middle-level heating chamber (82) and the high-level heating chamber (83), blowers (5) are fixedly arranged on the inner walls of the upper end and the lower end of a cooling chamber (6), an outlet (4) is arranged on the outer surface of the middle part of the other side of a toughening device main body (1), an outlet storage table (2) is fixedly arranged on the other side of the toughening device main body (1), rollers (12) are movably arranged in the inlet storage table (3), the outlet storage table (2), the primary heating chamber (81), the middle-level heating chamber (82), the high-level heating chamber (83), the motor (16) is fixedly connected with the roller (12), a gear (21) is fixedly mounted at a position, close to one end, of the outer surface of the roller (12), and a chain (15) is movably connected to the outer surface of the gear (21).

2. The high-efficiency glass toughening treatment device according to claim 1, wherein: both sides of the sliding chute (22) are provided with a stop rod fixing block (19), and a stop rod (13) is movably arranged in the stop rod fixing block (19).

3. The high-efficiency glass toughening treatment device according to claim 2, wherein: the number of the stop lever fixing blocks (19) is four, the number of the stop levers (13) is two, the stop lever fixing blocks (19) are welded on the outer surface of one side of the toughening device main body (1), and the length of the stop levers (13) is larger than the distance between the two stop lever fixing blocks (19).

4. The high-efficiency glass toughening treatment device according to claim 1, wherein: the rear ends of the motor (16) and the blower (5) are fixedly connected with power lines (18), the output ends of the power lines (18) are electrically connected with the input ends of the heating resistance wires (9), and the power lines (18) penetrate through the rear end of the toughening device main body (1).

5. The high-efficiency glass toughening treatment device according to claim 1, wherein: the number of the sliding grooves (22), the heat insulation door (14) and the heat insulation door handle (20) is two, and the sliding grooves (22) are respectively positioned above the inlet (10) and the outlet (4).

6. The high-efficiency glass toughening treatment device according to claim 1, wherein: the number of the rollers (12) is forty-eight, the diameters of each group of rollers (12) are equal, and the axes of each group of rollers (12) are all located on the same horizontal line.

7. The high-efficiency glass toughening treatment device according to claim 1, wherein: the number of the gears (21) is forty-eight groups, sliding bearings are arranged among the roller (12), the toughening device main body (1), the inlet object placing table (3) and the outlet object placing table (2), and the number of the sliding bearings is one hundred forty-four groups.

8. The high-efficiency glass toughening treatment device according to claim 1, wherein: the resistance values of the heating resistance wires (9) in the primary heating chamber (81), the middle-stage heating chamber (82) and the high-stage heating chamber (83) are different, the resistance value of the heating resistance wire (9) in the primary heating chamber (81) is smaller than that of the heating resistance wire (9) in the middle-stage heating chamber (82), and the resistance value of the heating resistance wire (9) in the middle-stage heating chamber (82) is smaller than that of the heating resistance wire (9) in the high-stage heating chamber (83).