CN209851371U - Device is tailor to granule including receiving mechanism - Google Patents
Device is tailor to granule including receiving mechanism Download PDFInfo
- Publication number
- CN209851371U CN209851371U CN201821695364.6U CN201821695364U CN209851371U CN 209851371 U CN209851371 U CN 209851371U CN 201821695364 U CN201821695364 U CN 201821695364U CN 209851371 U CN209851371 U CN 209851371U
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- CN
- China
- Prior art keywords
- portal frame
- baffle
- face
- receiving mechanism
- checking unit
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Expired - Fee Related
Links
- 230000007246 mechanism Effects 0.000 title claims abstract description 74
- 239000008187 granular material Substances 0.000 title claims abstract description 20
- 239000000463 material Substances 0.000 claims abstract description 96
- 238000005520 cutting process Methods 0.000 claims abstract description 34
- 239000002245 particle Substances 0.000 claims description 25
- 238000005070 sampling Methods 0.000 claims description 9
- 239000004033 plastic Substances 0.000 abstract description 12
- 229920003023 plastic Polymers 0.000 abstract description 12
- 238000000034 method Methods 0.000 abstract description 8
- 230000008569 process Effects 0.000 abstract description 5
- 238000004519 manufacturing process Methods 0.000 abstract description 4
- 238000001125 extrusion Methods 0.000 abstract description 2
- 230000000903 blocking effect Effects 0.000 description 7
- 238000003825 pressing Methods 0.000 description 7
- 239000004595 color masterbatch Substances 0.000 description 3
- 238000007689 inspection Methods 0.000 description 2
- 230000009471 action Effects 0.000 description 1
- 230000001276 controlling effect Effects 0.000 description 1
- 230000007547 defect Effects 0.000 description 1
- 230000005484 gravity Effects 0.000 description 1
- 238000007373 indentation Methods 0.000 description 1
- 238000012423 maintenance Methods 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- 239000011236 particulate material Substances 0.000 description 1
- 230000001105 regulatory effect Effects 0.000 description 1
- 230000000717 retained effect Effects 0.000 description 1
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- Crushing And Pulverization Processes (AREA)
Abstract
The utility model relates to a plastics extrusion production technical field especially relates to a device is tailor to granule including receiving mechanism, and the device includes horizontal portal frame, cutting mechanism, connects the material structure, cutting mechanism sets up in the portal frame, receiving mechanism connects the flitch including setting up in the portal frame bottom and being located the cutting mechanism below, connects the flitch to take out to insert in the portal frame, still be provided with the fifth baffle to the inboard slope on the side of tip under the portal frame, fifth baffle and portal frame form certain angle, and this contained angle supports the bottom that connects the flitch. The utility model has the advantages that: the utility model discloses use horizontal portal frame, cutting mechanism both ends all have the support like this, have improved the stability of device like this, connect the flitch to block during the material granule that initial production conveys next process.
Description
Technical Field
The utility model relates to a plastics extrusion production technical field especially relates to a device is tailor to granule including receiving mechanism.
Background
Color master batches are increasingly widely used, wherein one process needs to cut the color master batches when the color master batches are produced, so that plastic particles with qualified lengths are obtained.
In the prior art, the cutting process includes the following sub-processes:
1. conveying strip-shaped plastic into the device through a guide mechanism;
2. pressing strip-shaped plastics to be cut by using a pressure mechanism;
3. and cutting the material by using a cutting mechanism.
In the existing device, a guide mechanism, a pressure mechanism and a cutting mechanism are all arranged on a mounting surface and then are covered by a cover body, and all the mechanisms are positioned in a cavity formed by the mounting surface and the cover body.
Therefore, the cutting mechanism is only supported by one mounting surface, the deviation occurs when the device works for a long time and the gravity action occurs, and because whether the material particles are qualified or not needs to be checked when the device is in the initial period of producing the material particles, and the material cannot be conveyed to the next working procedure during the inspection, a new device is urgently needed to solve the problems.
SUMMERY OF THE UTILITY MODEL
In order to overcome the defects existing in the prior art, the utility model provides a device is tailor to granule including receiving mechanism.
The utility model provides a device is tailor including receiving mechanism's granule, includes horizontal portal frame, cutting mechanism, connects the material structure, cutting mechanism sets up in the portal frame, receiving mechanism connects the flitch to take out to insert in the portal frame including setting up in the portal frame bottom and being located the cutting mechanism below, connects the flitch, still be provided with the fifth baffle to the inboard slope on the side of tip under the portal frame, fifth baffle and portal frame form the contained angle of certain angle, the contained angle supports the bottom that connects the flitch.
The material receiving plate penetrates through a square notch formed in the fourth baffle and is inserted in and out of the portal frame in a reciprocating mode.
Optimized, receiving mechanism still includes the material and looks over the unit, and the material looks over the unit and is located and connects between flitch and the cutting mechanism, the material looks over unit both ends face and includes small-bore face and big bore face, and the hole that the small-bore face passed on the fourth baffle stretches out the fourth baffle, and the big bore face is fixed on the portal frame medial surface, is provided with the breach that supplies the material granule of cutting mechanism output to get into on the middle part face that the unit both ends face is connected is looked over to the material, and the inside sample groove that is provided with of unit is looked over to the material, and the material granule gets into the sample inslot from the breach, and the sample groove extends the small-bore face, is provided with on the small-.
Preferably, the bottom in the sampling groove is inclined, and the horizontal height close to the large-caliber surface is higher than the height of the small-caliber surface.
Preferably, the outer surface of the material checking unit is of a conical structure.
Preferably, the material viewing unit is rotatable.
In order to achieve the above purpose, the utility model adopts the following technical scheme:
the utility model has the advantages that:
(1) the utility model discloses use horizontal portal frame, cutting mechanism both ends all have the support like this, have improved the stability of device like this, connect the flitch to block during the material granule that initial production conveys next process.
(2) The fourth baffle plate not only plays a role in supporting the material receiving plate, but also plays a role in preventing materials from flying out of the portal frame.
(3) The material checking unit can obtain qualified information of material particles without multiple times of switching equipment, and an outlet of the material is not required to be placed again by a closing device after the material particles are qualified.
(4) The bottom in the sampling groove is inclined, so that the material can automatically roll down to the fetching door.
(5) The setting of toper structure can prevent that the material granule from falling and can not drop on the unit is looked over to the material.
(6) When the unit rotation was looked over to the material made the breach orientation connect the flitch, need not use the material promptly to look over the function of unit, the material also can normally drop, and can not follow and get falling out in the thing door.
Drawings
Fig. 1 is a front view of the particle cutting device including the receiving mechanism of the present invention.
Fig. 2 is a top view of the interior of a gantry.
Fig. 3 is a cross-sectional view of the device with the stop bar abutting the guide support plate.
FIG. 4 is a cross-sectional view of the apparatus when the pressing roller presses the driven roller.
Fig. 5 is a structural view of the right side of the gantry.
Fig. 6 is a structural view of the pressure unit.
Fig. 7 is a structural view of the material checking unit.
The notations in the figures have the following meanings:
41-portal frame 42-left cover 43-right cover
44-upper cover body 441-lifting part 442-lifting cylinder 4421-lifting rod
443-first baffle 444-second baffle 445-fixing hole
45-control mechanism
401-main knife roller 402-back knife 403-driven roller 404-third baffle
405-belt drive wheel 406-driving gear 407-driven gear 408-counter gear
461-guide rod 4611-spacer ring 462-guide support plate 4621-material passing hole
463 ear plate
471-rotating shaft 472-pressing roller 473-upper pressing plate 4731-pressing groove 474-limiting rod
475-rotating side plate
481-fourth baffle 482-handle 483-receiving plate 484-material checking unit
4841 Small Aperture face 4842 Large Aperture face 4843 notch 4844 sampling groove
410-fifth baffle
9-strip-shaped plastic 10-material particles
Detailed Description
As shown in fig. 1 to 7, a particle cutting device including a material receiving mechanism includes a horizontal gantry 41, a left cover 42 and a right cover 43 disposed on the left and right sides of the gantry 41, an upper cover 44 covering the gantry 41, and a control mechanism 45 for driving and controlling the device to operate. The arrangement of the portal frame 41 and the upper cover 44 can prevent particles from splashing during cutting.
As shown in fig. 1, 3 and 4, the upper cover 44 is provided with a pulling portion 441, in this embodiment, the pulling portion 441 is a through groove formed in the upper cover 44, so as to facilitate the opening of the upper cover 44. The upper cover 44 and the gantry 41 form a box shape. A first blocking plate 443 and a second blocking plate 444 are provided on a panel facing the inside of the gantry 41, a lift cylinder 442 is further installed on the upper surface of the upper cover 44, a lift rod 4421 of the lift cylinder 442 passes through the upper cover 44 and is lifted up toward the inside of the gantry 41, and the lift rod 4421 is located between the first blocking plate 443 and the second blocking plate 444. The lift pin 4421 presses the press mechanism. The periphery of the upper cover 44 is further provided with a fixing hole 445 for fixing the upper cover 44 on the upper end face of the gantry 41. Wherein the pulling portion 441 is located between the edge of the upper cover body 44 and the first blocking plate 443.
The portal frame 41 is sequentially provided with a guide mechanism, a pressure mechanism and a cutting mechanism from an inlet according to the working procedures, and a material receiving mechanism is further arranged below the cutting mechanism. The above mechanisms are described in detail separately.
1. Guide mechanism
As shown in fig. 1, 3, and 4, the guide mechanism includes a guide support plate 462 and a guide rod 461, both ends of the guide support plate 462 are fixed to both inner surfaces of the gantry 41, respectively, and both ends of the guide rod 461 are provided on an ear plate 463 of the guide support plate 462. When the strip-shaped plastic 9 is pulled, the guide rod 461 rotates, wherein the guide rod 461 is provided with a spacing ring 4611, so that the strip-shaped plastic 9 is separated, the strip-shaped plastic 9 is prevented from being overlapped or wound in the moving process, and is pressed and deformed by a pressure mechanism, thereby generating unqualified material particles 10. The guide support plate 462 is provided with a material passing hole 4621, and the strip-shaped plastic 9 enters the portal frame 41 from the material passing hole 4621 after passing through the guide rod 461. A fourth baffle 481 is further provided below the guide support plate 462, and when the upper cover 44 is closed, the first baffle 443, the guide support plate 462 and the fourth baffle 481 are vertically engaged with each other to prevent the particulate material from flying out from the end face of the inlet of the strip-shaped plastic 9. A handle 482 is also provided on the fourth baffle 481. The fourth baffle 481 is convenient to take, place and install.
2. Pressure mechanism
As shown in fig. 1-6, the pressure mechanism is disposed in the gantry 41 behind the station of the guide mechanism, and includes a pressure unit and a driven roller 403. The pressure unit comprises two parallel rotating side plates 475, the two rotating side plates 475 are connected through an upper pressure plate 473 at the upper end portion of the two rotating side plates 475, a rotating shaft 471 and a pressure roller 472 are arranged between the two rotating side plates 475 in parallel, two ends of the rotating shaft 471 penetrate through the rotating side plates 475 at corresponding positions to be rotationally connected with two inner side faces of the portal frame 41, the pressure roller 472 uses the central axis of the rotating shaft 471 as an axis, and the distance between the central axis of the pressure roller 472 and the central axis of the rotating shaft 471 is used as. In the working state of the device, the pressure roller 472 is positioned right above the driven roller 403, the strip-shaped plastic 9 is conveyed to the pressure mechanism and then moves between the pressure roller 472 and the driven roller 403, the driven roller 403 provides conveying power, the jacking rod 4421 jacks the middle part of the upper end surface of the upper pressure plate 473, and in detail, the middle part of the upper pressure plate 473 is provided with a pressure bearing groove 4731 which does not penetrate through the upper pressure plate 473 in order to position the jacking pressure conveniently.
The two rotating side plates 475 are provided with a limiting rod 474 above, and when the two rotating side plates 475 are in a non-operating state, the upper pressing plate 473 is pulled to rotate the pressure unit around the center of the rotating shaft 471 until the limiting rod 474 abuts against the upper end surface of the guide support plate 462, so that the pressure roller 472 is prevented from colliding with the guide support plate 462 and damaging the pressure roller 472. In detail, when the stopper rod 474 abuts against the guide support plate 462, a plane formed from the central axis of the pressing roller 472 to the central axis of the rotating shaft 471 is parallel to the plane of the guide support plate 462.
In this embodiment, in order to make the pressure roller 472 more wear-resistant, the pressure roller 472 is a PU rubber roller or a rubber roller.
3. Cutting mechanism
As shown in fig. 1-5, the cutting mechanism is disposed in the gantry 41 and behind the station of the pressure mechanism, and the cutting mechanism includes a main knife roller 401 and a back knife 402, wherein two ends of the main knife roller 401 are mounted on an inner side surface of the gantry 41, a rotating shaft at one end of the main knife roller 401 passes through a left side surface of the gantry 41 and is connected with a central shaft of the belt driving wheel 405, and the other end extends out of a right side surface of the gantry 41 and is connected with the driving gear 406. The belt driving wheel 405 is connected with the control mechanism 45 below the portal frame 41 through a belt, the control mechanism 45 drives the belt driving wheel 405 to rotate through the belt, and the belt driving wheel 405 drives the main knife roll 401 and the driving gear 406 to rotate.
As shown in fig. 2, the upper surface of the main knife roller 401 is inclined, so that the end surface of the bar-shaped granule is flat. Because main rotor 401 both ends are supported by portal frame 41, more stable when main rotor 401 rotates like this to main rotor 401 can not appear the difference in height in both ends when working for a long time, and influence the length nonconformity of material granule 10.
In this embodiment, the driving gear 406 is engaged with the driven gear 407, and the driven gear 407 is fixedly connected to one end of the driven roller 403, so that a common power driving part can be used to simultaneously power the main blade roller 401 and the driven roller 403. The driven gear 407 and the driving gear 406 have replaceable teeth so as to adjust the rotation speed of the driven roller 403, thereby changing the speed of conveying the material, and when the rotation speeds of the main knife roller 401 are consistent, the length of the material particles 10 can be changed. The length of the material particles 10 can also be varied when the control means 45 controls the speed of rotation of the belt drive pulley 405.
Preferably, a counter gear 408 engaged with the driving gear 406 is further provided on the right side surface of the gantry 41, and the counter gear 408 transmits data to the control mechanism 45. This allows the rotational speed of the drive gear 406 and the gear ratios of the drive gear 406 and the driven gear 407 to be adjusted individually as one parameter. When the upper cover 44 is closed, the second shutter 444 is positioned above the back knife 402 and between the pressure roller 472 and the main knife roller 401, thus preventing the material from entering the pressure mechanism when it is cut.
A third baffle 404 is arranged below the back knife 402 and fixed on two side walls inside the portal frame 41, and the upper surface of the third baffle 404 is pressed against the lower surface of the back knife 402, so that the material particles 10 are prevented from being clamped between the back knife 402 and the driven roller 403 to influence the rotation of the driven roller 403, and more supporting force is provided for the back knife 402.
4. Material receiving mechanism
As shown in fig. 1, fig. 3, fig. 4 and fig. 7, the receiving mechanism includes a material receiving plate 483, and material blocking plates are arranged on both sides of the material receiving plate 483, and are used for preventing the material receiving plate 483 from falling down from the material blocking plates. The lower end of the fourth baffle 481 is provided with a square notch through which the material receiving plate 483 passes, a fifth baffle 410 inclined to the inner side is arranged below the portal frame 41, the fifth baffle 410 and the portal frame 41 form a certain angle, and the included angle supports the bottom of the material receiving plate 483.
The receiving mechanism further comprises a material checking unit 484, two end faces of the material checking unit 484 comprise a small-caliber face 4841 and a large-caliber face 4842, the small-caliber face 4841 penetrates through a hole in the fourth baffle 481 to extend out of the fourth baffle 481, and the large-caliber face 4842 is fixed on the inner side face of the portal frame 41. Be provided with the breach 4843 that supplies material granule 10 to get into on the middle part face that unit 484 both ends face is connected is looked over to the material, be provided with sample groove 4844 in the unit 484 is looked over to the material, the bottom in the sample groove 4844 is the slope form, material granule 10 enters into in the sample groove 4844 from breach 4843, because sample groove 4844's slope, material granule 10 moves to small-bore face 4841 department, be provided with on the small-bore face 4841 and get the thing door, when opening, can obtain the material granule 10 of sample. Optimally, the material checking unit 484 is of a conical structure, and a notch 4844 is formed in a larger face, so that the material particles 10 falling down by the cutting mechanism can be easily obtained, and the sampling is more convenient. When sampling is not required, material view unit 484 is rotated so that indentation 4843 faces downward. Material particles 10 are not easily retained on the back of material inspection unit 484.
The working steps of the material receiving mechanism are as follows:
1. inserting the material receiving plate 483 into the square notch to prevent the material particles 10 from falling;
2. rotatory material is looked over unit 484, and unit 484 is looked over to the material, takes out material granule 10 from getting the thing door and looks over, and when the material was qualified, unit 484 is looked over to rotatory material again, makes inside material granule 10 fall to connect on the flitch 483, takes out at last and connects flitch 483, and the material gets into next process. When the material is unqualified, the control device stops working, the material checking unit 484 is rotated until the material particles 10 fall onto the material receiving plate 483, the material receiving plate 483 is drawn out, the material is scrapped, and device parameters or a maintenance device is checked.
The left cover 42 and the left side of the portal frame 41 form a hollow cavity in which the belt driving wheel 405 is arranged, and the right cover 43 and the left side of the portal frame 41 form a hollow cavity in which the driving gear 406, the driven gear 407 and the counting gear 408 are arranged. Thus, the speed regulating mechanism is separated from two side surfaces of the portal frame 41.
Wherein the receiving mechanism can be omitted, and only the third baffle 481 is used to block the empty space between the guiding support plate 462 and the outer casing of the control mechanism 45.
The above description is only for the purpose of illustrating the preferred embodiments of the present invention and should not be taken as limiting the invention, and all modifications, equivalents, improvements and the like that are made within the spirit and principles of the present invention should be included in the scope of the present invention.
Claims (6)
1. The utility model provides a device is tailor to granule including receiving mechanism, a serial communication port, including horizontal portal frame (41), cutting mechanism, material receiving structure, cutting mechanism sets up in portal frame (41), receiving mechanism connects flitch (483) including setting up in portal frame (41) bottom and being located the cutting mechanism below, connects flitch (483) to take out in portal frame (41) and inserts, still be provided with on the side of tip under portal frame (41) to the inboard fifth baffle (410) that inclines, fifth baffle (410) and portal frame (41) form the contained angle of certain angle, the contained angle supports the bottom that connects flitch (483).
2. The particle cutting device comprising the receiving mechanism according to claim 1, further comprising a fourth baffle (481), wherein the fourth baffle (481) is located at the inlet end face of the portal frame (41), and the receiving plate (483) passes through a square notch formed in the fourth baffle (481) and is inserted and drawn back and forth in and out of the portal frame (41).
3. The particle cutting device comprising the material receiving mechanism according to claim 2, wherein the material receiving mechanism further comprises a material checking unit (484), the material checking unit (484) is located between the material receiving plate (483) and the cutting mechanism, two end faces of the material checking unit (484) comprise a small-caliber face (4841) and a large-caliber face (4842), the small-caliber face (4841) penetrates through a hole on the fourth baffle (481) to protrude out of the fourth baffle (481), the large-caliber face (4842) is fixed on the inner side face of the gantry (41), a notch (4843) for the material particles (10) output by the cutting mechanism to enter is arranged on the middle face connected with two end faces of the material checking unit (484), a sampling groove (4844) is arranged inside the material checking unit (484), the material particles (10) enter the sampling groove (4844) from the notch (4843), and the sampling groove (4844) extends to the small-caliber face (4841), the small-caliber surface (4841) is provided with a fetching door for taking out the material particles (10).
4. A particle cutting apparatus including a receiving mechanism according to claim 3, wherein the bottom of the sampling groove (4844) is inclined and the level near the large aperture surface (4842) is higher than that at the small aperture surface (4841).
5. A particle cutting device comprising a receiving mechanism according to claim 4, wherein the outer surface of the material checking unit (484) is in a conical structure.
6. A particle cutting apparatus including a receiving mechanism according to claim 3, wherein the material checking unit (484) is rotatable.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201821695364.6U CN209851371U (en) | 2018-10-18 | 2018-10-18 | Device is tailor to granule including receiving mechanism |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201821695364.6U CN209851371U (en) | 2018-10-18 | 2018-10-18 | Device is tailor to granule including receiving mechanism |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN209851371U true CN209851371U (en) | 2019-12-27 |
Family
ID=68928197
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201821695364.6U Expired - Fee Related CN209851371U (en) | 2018-10-18 | 2018-10-18 | Device is tailor to granule including receiving mechanism |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN209851371U (en) |
Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN109317049A (en) * | 2018-10-18 | 2019-02-12 | 安徽集虹材料科技有限公司 | A kind of pelletier system |
| CN109351281A (en) * | 2018-10-18 | 2019-02-19 | 安徽集虹材料科技有限公司 | A kind of pelletizer including baffle |
-
2018
- 2018-10-18 CN CN201821695364.6U patent/CN209851371U/en not_active Expired - Fee Related
Cited By (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN109317049A (en) * | 2018-10-18 | 2019-02-12 | 安徽集虹材料科技有限公司 | A kind of pelletier system |
| CN109351281A (en) * | 2018-10-18 | 2019-02-19 | 安徽集虹材料科技有限公司 | A kind of pelletizer including baffle |
| CN109317049B (en) * | 2018-10-18 | 2024-03-08 | 安徽集虹材料科技有限公司 | Granulator system |
| CN109351281B (en) * | 2018-10-18 | 2024-03-08 | 安徽集虹材料科技有限公司 | Granulator comprising baffle |
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Legal Events
| Date | Code | Title | Description |
|---|---|---|---|
| GR01 | Patent grant | ||
| GR01 | Patent grant | ||
| CF01 | Termination of patent right due to non-payment of annual fee |
Granted publication date: 20191227 |
|
| CF01 | Termination of patent right due to non-payment of annual fee |