CN209849793U - Split type structure convenient to drift installation is fixed - Google Patents
Split type structure convenient to drift installation is fixed Download PDFInfo
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- CN209849793U CN209849793U CN201822267270.5U CN201822267270U CN209849793U CN 209849793 U CN209849793 U CN 209849793U CN 201822267270 U CN201822267270 U CN 201822267270U CN 209849793 U CN209849793 U CN 209849793U
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- 238000009434 installation Methods 0.000 title claims abstract description 21
- 230000002093 peripheral effect Effects 0.000 claims abstract description 15
- 238000005520 cutting process Methods 0.000 claims abstract description 10
- 238000000034 method Methods 0.000 abstract description 10
- 238000004519 manufacturing process Methods 0.000 abstract description 6
- 238000005242 forging Methods 0.000 description 12
- 229910000831 Steel Inorganic materials 0.000 description 2
- 230000009286 beneficial effect Effects 0.000 description 2
- 238000004080 punching Methods 0.000 description 2
- 239000010959 steel Substances 0.000 description 2
- 229910000746 Structural steel Inorganic materials 0.000 description 1
- 230000001066 destructive effect Effects 0.000 description 1
- 238000010586 diagram Methods 0.000 description 1
- 238000005516 engineering process Methods 0.000 description 1
- 239000000463 material Substances 0.000 description 1
- 230000009466 transformation Effects 0.000 description 1
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Abstract
本实用新型公开一种便于冲头安装固定的分体式结构,包括冲头、螺纹装配头、法兰、直边切割线、类圆形、套板、定位孔,所述冲头的主体呈圆柱形,所述冲头的上端设置有螺纹装配头,所述螺纹装配头下方的冲头外周面设置有法兰,所述法兰的剖面形状为两侧带有对称的直边切割线的类圆形,所述套板呈扁平圆柱形结构,所述套板的中心开设有形状大小与所述类圆形相同的通孔,所述套板与法兰匹配连接,套在法兰的外周面上,所述套板的周面开设有定位孔,所述定位孔向套板的中心延伸并贯通至通孔。通过上述方式,本实用新型提供一种便于冲头安装固定的分体式结构,使冲头的安装方便快捷,较好地提高了生产效率,同时有效降低模具成本,延长使用寿命。
The utility model discloses a split structure which is convenient for the installation and fixing of a punch, which comprises a punch, a threaded assembly head, a flange, a straight edge cutting line, a quasi-circular shape, a set plate, and a positioning hole. The main body of the punch is in the form of a cylinder The upper end of the punch is provided with a threaded assembly head, and the outer peripheral surface of the punch below the threaded assembly head is provided with a flange. Circular, the sleeve plate is a flat cylindrical structure, the center of the sleeve plate is provided with a through hole with the same shape and size as the circle, the sleeve plate is matched with the flange, and is set on the outer periphery of the flange On the surface, a positioning hole is opened on the peripheral surface of the cover plate, and the positioning hole extends to the center of the cover plate and penetrates to the through hole. Through the above method, the utility model provides a split structure that is convenient for the installation and fixing of the punch, which makes the installation of the punch convenient and quick, improves the production efficiency, effectively reduces the cost of the mold, and prolongs the service life.
Description
技术领域technical field
本实用新型涉及锻造冲头安装固定装置领域,尤其涉及一种便于冲头安装固定的分体式结构。The utility model relates to the field of installation and fixing devices for forging punches, in particular to a split structure which facilitates the installation and fixing of punches.
背景技术Background technique
锻造冲孔是锻造加工中常见的工艺。在闭式锻造中,通常需在冲头上设置法兰以封闭模具型腔从而进行锻造。在某高压阀体生产的过程中,冲头先穿过模具镶块,然后模具镶块在冲头法兰的推力下与冲头一起向前运动锻造坯料,冲头冲孔,模具镶块封闭模具型腔。然而在锻造时,常常模具镶块尺寸要大于冲头法兰尺寸,这意味着在同样的压力下,冲头法兰要受到更大的破坏力,使法兰发送塑性变形导致冲头过早失效。Forging punching is a common process in forging processing. In closed forging, it is usually necessary to set a flange on the punch to close the die cavity for forging. In the production process of a high-pressure valve body, the punch first passes through the mold insert, and then the mold insert moves forward together with the punch under the thrust of the punch flange to forge the blank, the punch punches, and the mold insert is closed mold cavity. However, in forging, the size of the die insert is often larger than the size of the punch flange, which means that under the same pressure, the punch flange will be subject to greater destructive force, causing the flange to send plastic deformation and cause the punch to prematurely fail.
通常冲头为一个整体,都由模具钢制成,冲头尾部有一段螺纹起固定连接作用。如果单纯的加大冲头法兰直径和厚度以增加其强度,会增加模具成本,也使得冲头不美观,这都是不可取的。其次大尺寸冲头质量过重,若没有专门的装夹工具也不好安装,这又增加了时间成本,降低的生产效率。因此需要改变法兰结构使在不增加法兰尺寸的基础之上解决其变形和难以安装的问题。Usually the punch is a whole, made of die steel, and there is a thread at the end of the punch for a fixed connection. Simply increasing the diameter and thickness of the flange of the punch to increase its strength will increase the cost of the mold and make the punch unsightly, which is not advisable. Secondly, the mass of the large-size punch is too heavy, and it is not easy to install without a special clamping tool, which increases the time cost and reduces the production efficiency. Therefore, it is necessary to change the flange structure to solve the problems of deformation and difficult installation without increasing the size of the flange.
实用新型内容Utility model content
本实用新型主要解决的技术问题是提供一种便于冲头安装固定的分体式结构,使冲头的安装方便快捷,较好地提高了生产效率,同时有效降低模具成本,延长使用寿命。The technical problem mainly solved by the utility model is to provide a split structure which facilitates the installation and fixing of the punch, which makes the installation of the punch convenient and fast, improves the production efficiency, effectively reduces the mold cost and prolongs the service life.
为解决上述技术问题,本实用新型采用的一个技术方案是:提供一种便于冲头安装固定的分体式结构,包括冲头、螺纹装配头、法兰、直边切割线、类圆形、套板、定位孔,所述冲头的主体呈圆柱形,所述冲头的上端设置有螺纹装配头,所述螺纹装配头下方的冲头外周面设置有法兰,所述法兰的剖面形状为两侧带有对称的直边切割线的类圆形,所述套板呈扁平圆柱形结构,所述套板的中心开设有形状大小与所述类圆形相同的通孔,所述套板与法兰匹配连接,套在法兰的外周面上,所述套板的周面开设有定位孔,所述定位孔向套板的中心延伸并贯通至通孔。In order to solve the above technical problems, a technical solution adopted by the utility model is to provide a split structure that is convenient for the installation and fixing of the punch, including the punch, the threaded assembly head, the flange, the straight edge cutting line, the quasi-circular shape, the sleeve Plate, positioning hole, the main body of the punch is cylindrical, the upper end of the punch is provided with a threaded assembly head, the outer peripheral surface of the punch below the threaded assembly head is provided with a flange, and the cross-sectional shape of the flange is It is a quasi-circular shape with symmetrical straight-edge cutting lines on both sides. The sleeve plate has a flat cylindrical structure, and a through hole with the same shape and size as the quasi-circular shape is opened in the center of the sleeve plate. The plate is matched with the flange, and is set on the outer peripheral surface of the flange. The peripheral surface of the cover plate is provided with a positioning hole, and the positioning hole extends to the center of the cover plate and penetrates to the through hole.
在本实用新型一个较佳实施例中,所述定位孔共4个,相邻定位孔间隔90度。In a preferred embodiment of the present invention, there are four positioning holes in total, and the interval between adjacent positioning holes is 90 degrees.
在本实用新型一个较佳实施例中,所述直边切割线与冲头外周面的间距大于0。In a preferred embodiment of the present invention, the distance between the straight edge cutting line and the outer peripheral surface of the punch is greater than 0.
在本实用新型一个较佳实施例中,所述套板的厚度大于法兰的厚度。In a preferred embodiment of the utility model, the thickness of the sleeve plate is greater than the thickness of the flange.
本实用新型的有益效果是:本实用新型提供的一种便于冲头安装固定的分体式结构,使冲头的安装方便快捷,较好地提高了生产效率,同时有效降低模具成本,延长使用寿命。The beneficial effects of the utility model are: the utility model provides a split structure that facilitates the installation and fixing of the punch, which makes the installation of the punch convenient and fast, improves the production efficiency, effectively reduces the cost of the mold, and prolongs the service life .
附图说明Description of drawings
为了更清楚地说明本实用新型实施例中的技术方案,下面将对实施例描述中所需要使用的附图作简单地介绍,显而易见地,下面描述中的附图仅仅是本实用新型的一些实施例,对于本领域普通技术人员来讲,在不付出创造性劳动的前提下,还可以根据这些附图获得其它的附图,其中:In order to more clearly illustrate the technical solutions in the embodiments of the present invention, the accompanying drawings that need to be used in the description of the embodiments will be briefly introduced below. Obviously, the accompanying drawings in the following description are only some implementations of the present invention. For example, for those of ordinary skill in the art, other drawings can also be obtained based on these drawings without creative work, wherein:
图1 是本实用新型一种便于冲头安装固定的分体式结构的一较佳实施例的结构图。Fig. 1 is a structural diagram of a preferred embodiment of a split structure that facilitates the installation and fixation of the punch of the utility model.
具体实施方式Detailed ways
下面将对本实用新型实施例中的技术方案进行清楚、完整地描述,显然,所描述的实施例仅是本实用新型的一部分实施例,而不是全部的实施例。基于本实用新型中的实施例,本领域普通技术人员在没有做出创造性劳动前提下所获得的所有其它实施例,都属于本实用新型保护的范围。The following will clearly and completely describe the technical solutions in the embodiments of the present invention. Obviously, the described embodiments are only a part of the embodiments of the present invention, not all of them. Based on the embodiments of the present utility model, all other embodiments obtained by persons of ordinary skill in the art without making creative efforts belong to the scope of protection of the present utility model.
如图1所示,本实用新型实施例包括:As shown in Figure 1, the utility model embodiment comprises:
一种便于冲头安装固定的分体式结构,包括冲头1、螺纹装配头3、法兰2、直边切割线、类圆形6、套板5、定位孔4,所述冲头1的主体呈圆柱形,所述冲头1的上端设置有螺纹装配头3,所述螺纹装配头3下方的冲头1外周面设置有法兰2,所述法兰2的剖面形状为两侧带有对称的直边切割线的类圆形6,所述套板5呈扁平圆柱形结构,所述套板5的中心开设有形状大小与所述类圆形6相同的通孔,所述套板5与法兰2匹配连接,套在法兰2的外周面上,所述套板5的周面开设有定位孔4,所述定位孔4向套板5的中心延伸并贯通至通孔。A split structure that facilitates the installation and fixing of the punch, including a punch 1, a threaded assembly head 3, a flange 2, a straight edge cutting line, a quasi-circular shape 6, a sleeve plate 5, and a positioning hole 4. The punch 1 The main body is cylindrical, the upper end of the punch 1 is provided with a threaded assembly head 3, and the outer peripheral surface of the punch 1 below the threaded assembly head 3 is provided with a flange 2, and the cross-sectional shape of the flange 2 is two sides. There is a quasi-circle 6 with a symmetrical straight-edge cutting line. The sleeve 5 is a flat cylindrical structure. The center of the sleeve 5 is provided with a through hole with the same shape and size as the quasi-circle 6. The sleeve The plate 5 is matched with the flange 2, and is set on the outer peripheral surface of the flange 2. The peripheral surface of the cover plate 5 is provided with a positioning hole 4, and the positioning hole 4 extends to the center of the cover plate 5 and penetrates to the through hole. .
其中,所述定位孔共4个,相邻定位孔间隔90度。Wherein, there are 4 positioning holes in total, and the interval between adjacent positioning holes is 90 degrees.
进一步的,所述直边切割线与冲头1外周面的间距大于0。Further, the distance between the straight edge cutting line and the outer peripheral surface of the punch 1 is greater than zero.
进一步的,所述套板5的厚度大于法兰2的厚度。Further, the thickness of the sleeve plate 5 is greater than that of the flange 2 .
具体如图所示,左侧为锻造冲头,其由冲头1、法兰2、螺纹3组成。根据锻件冲孔的需求和锻件的大小,需加工不同尺寸的冲头1。为了增加冲头法兰2的强度,常以增加其厚度和直径为为主要方法。但是实际工作中冲头法兰仅起到传递压力的作用,它并没有直接接触到高温锻造坯料,所以单纯就传递压力而言,使用模具钢未免显得有些浪费。由于冲头整体表面光滑,外形基本为圆柱体,在旋紧的过程找不到合适的加紧部位,需要特殊的旋紧工装。通常为了方便做旋合作业,在冲头1根部加工若干个盲孔以便放入杠杆进行旋合。但盲孔的存在会降低冲头强度,易产生应力集中现象,导致冲头1断裂,所以也不可取。Specifically, as shown in the figure, the left side is the forging punch, which consists of punch 1, flange 2, and thread 3. According to the requirement of forging punching and the size of the forging, it is necessary to process punches 1 of different sizes. In order to increase the strength of punch flange 2, it is often the main method to increase its thickness and diameter. However, in actual work, the punch flange only plays the role of transmitting pressure, and it does not directly contact the high-temperature forging blank, so it is a bit wasteful to use die steel simply for transmitting pressure. Since the overall surface of the punch is smooth and its shape is basically a cylinder, no suitable tightening part can be found during the tightening process, and special tightening tooling is required. Usually, in order to facilitate the screwing operation, several blind holes are processed at the root of the punch 1 so that the lever can be put into it for screwing. However, the existence of blind holes will reduce the strength of the punch, and it is easy to cause stress concentration, which will cause the punch 1 to break, so it is not advisable.
根据现有问题,考虑将冲头法兰2加工成方圆形。如上右侧图所示,将冲头法兰加工成方圆形6,然后单独做出套板5。套板5内孔也是方圆形,尺寸与法兰2内孔尺寸一致,套板5上有若干个孔4,外围尺寸可根据需求改变。安装时将套板5套在法兰2上,将杠杆放入孔4中进行旋转,套板5将带着冲头一起旋转进而旋紧;锻造时压力将通过套板5进行传递,套板5厚度略大于法兰2厚度可有效的保护法兰2。套板5可以选用普通的结构钢,但硬度不能低于法兰硬度,否则一旦变形会挤坏法兰2。According to the existing problems, it is considered to process the punch flange 2 into a square circle. As shown in the figure on the right above, the punch flange is processed into a square shape 6, and then the sleeve plate 5 is made separately. The inner hole of the sleeve plate 5 is also square and circular, and its size is consistent with the size of the inner hole of the flange 2. There are several holes 4 on the sleeve plate 5, and the peripheral dimensions can be changed according to requirements. When installing, put the sleeve plate 5 on the flange 2, put the lever into the hole 4 to rotate, the sleeve plate 5 will rotate together with the punch and then tighten; when forging, the pressure will be transmitted through the sleeve plate 5, and the sleeve plate The thickness of 5 is slightly greater than the thickness of flange 2, which can effectively protect flange 2. The cover plate 5 can be made of ordinary structural steel, but the hardness cannot be lower than that of the flange, otherwise the flange 2 will be crushed once deformed.
例如在某阀体的锻造过程中,使用了如上所述的装配结构,模具材料费减少了8%,冲头寿命提高了30%,模具安装时间减少了40%,提高了效率,降低了成本。For example, in the forging process of a certain valve body, the above-mentioned assembly structure is used, the mold material cost is reduced by 8%, the life of the punch is increased by 30%, the mold installation time is reduced by 40%, the efficiency is improved, and the cost is reduced .
本申请的结构采用了分体式结构,采用非圆面形式的装配面,可传递力量。由此取得的有益效果是:The structure of the present application adopts a split structure, and adopts a non-circular assembly surface, which can transmit force. The beneficial effects thus achieved are:
1.冲头方便安装固定,提高效率;1. The punch is easy to install and fix, improving efficiency;
2.降低模具成本,保护冲头;2. Reduce the mold cost and protect the punch;
3.根据需求套板可作出不同大小,能随时跟换,具有通用性;3. The boards can be made in different sizes according to the needs, and can be replaced at any time, with versatility;
4.套板加工方便。4. It is convenient to process the set plate.
综上所述,本实用新型提供了一种便于冲头1安装固定的分体式结构,使冲头的安装方便快捷,较好地提高了生产效率,同时有效降低模具成本,延长使用寿命。To sum up, the utility model provides a split structure that facilitates the installation and fixing of the punch 1, which makes the installation of the punch convenient and fast, improves the production efficiency, effectively reduces the cost of the mold, and prolongs the service life.
以上所述仅为本实用新型的实施例,并非因此限制本实用新型的专利范围,凡是利用本实用新型说明书内容所作的等效结构或等效流程变换,或直接或间接运用在其它相关的技术领域,均同理包括在本实用新型的专利保护范围内。The above descriptions are only examples of the present utility model, and are not intended to limit the patent scope of the present utility model. Any equivalent structure or equivalent process transformation made by using the content of the utility model description, or directly or indirectly used in other related technologies Fields are all included in the scope of patent protection of the utility model in the same way.
Claims (4)
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| CN201822267270.5U CN209849793U (en) | 2018-12-29 | 2018-12-29 | Split type structure convenient to drift installation is fixed |
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Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN113020642A (en) * | 2021-03-18 | 2021-06-25 | 河北安迪模具有限公司 | Glass die punch inner hole machining tool |
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Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN113020642A (en) * | 2021-03-18 | 2021-06-25 | 河北安迪模具有限公司 | Glass die punch inner hole machining tool |
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