CN209846116U - Chocolate filling equipment - Google Patents

Abstract

The utility model discloses a chocolate filling equipment, including conveying pipeline, unloading ware, template and bottom furnace. The material conveying pipe is positioned at the top and connected with the feeder; the blanking device comprises a scraper, blanking device supporting legs, a heat insulation layer, a disperser and pouring heads, the blanking device is positioned above the template, the scraper is positioned below the blanking device and is contacted with the template, the blanking device supporting legs are positioned at two sides of the bottom furnace and can move along the direction parallel to the bottom furnace, the heat insulation layer is positioned inside the blanking device, the disperser is positioned in a cavity formed by connecting the blanking device and the material conveying pipe, the pouring heads are positioned at the bottom of the blanking device, and the pouring heads are arranged at equal intervals and correspond to a row of die holes; the template comprises support frames and mould holes, the support frames are positioned on two sides of the template and are in contact with the edge of the inner wall of the bottom furnace, and the mould holes are positioned on the template and have upward openings; the bottom furnace comprises an inner container, a heating wire and a heating pipe, wherein the inner container is positioned at the upper part of the bottom furnace, the heating pipe is positioned at the upper end of the lower part of the bottom furnace and is contacted with the inner container, and the heating wire is positioned in the heating pipe.

Description

Chocolate filling equipment

Technical Field

The utility model belongs to the technical field of chocolate processing, specifically be a chocolate filling equipment.

Background

Chocolate is a solid food made by using natural cocoa products, white sugar and milk fat as main raw materials through a specific process, takes cocoa butter as a continuous phase and takes particles of sugar, cocoa powder and the like as dispersed phases, and is a highly dispersed and emulsified multiphase dispersion system, and has the characteristics of smooth and bright appearance, brittleness, hardness, melting in the mouth and fine and smooth mouthfeel. The manufacturing process of the chocolate is complex, and the temperature adjusting process plays a key role in obtaining the chocolate with excellent quality, which can influence the quality of the chocolate such as luster, brittleness, texture, heat sensitivity, blooming property and the like.

At present, the point-to-point pouring of generally used pouring equipment mainly for the piston promotion formula because chocolate viscosity is great, and chocolate and injection mold have the difference in temperature, therefore often cause chocolate go into the mould when the temperature drop is too fast, the viscosity increases the design in the twinkling of an eye, and the parcel air, even though still form the hole of not uniform size in chocolate bottom easily through exhaust step, the hole damage adhesion to chocolate surface after falling off has seriously destroyed chocolate pleasing to the eye degree and quality.

SUMMERY OF THE UTILITY MODEL

The utility model provides a chocolate filling equipment, the shortcoming among the prior art above can be solved in the use of this equipment, utilizes the scraper blade to backfill and eliminates the gas pocket, utilizes the end stove heating, reduces the probability that the viscosity that chocolate contact low temperature mould caused rises to solidify the gassing.

In order to achieve the above object, the utility model provides a following technical scheme: a chocolate filling device comprises a material conveying pipe, a feeder, a template and a bottom furnace. The material conveying pipe is positioned at the top and connected with the feeder, and is used for conveying the chocolate liquid into the feeder; the blanking device comprises a scraper, blanking device supporting legs, a heat insulation layer, a disperser and pouring heads, the blanking device is positioned above the template, the scraper is positioned below the blanking device and is contacted with the template, the blanking device supporting legs are positioned at two sides of the bottom furnace and can move along the direction parallel to the bottom furnace, the heat insulation layer is positioned inside the blanking device, the disperser is positioned in a cavity formed by connecting the blanking device and the material conveying pipe, the pouring heads are positioned at the bottom of the blanking device, and the pouring heads are arranged at equal intervals and correspond to a row of die holes; the template comprises support frames and mould holes, the support frames are positioned on two sides of the template and are in contact with the edge of the inner wall of the bottom furnace, and the mould holes are positioned on the template and have upward openings; the bottom furnace comprises an inner container, a heating wire and a heating pipe, wherein the inner container is positioned at the upper part of the bottom furnace, the heating pipe is positioned at the upper end of the lower part of the bottom furnace and is contacted with the inner container, and the heating wire is positioned in the heating pipe.

Preferably, the scraper is in contact with the support frame, and the gap is less than or equal to 0.5 mm.

Preferably, the disperser is disc-shaped, two paddles penetrating through the circle center are arranged on two sides of the disc, and the number of the dispersers is more than or equal to 2.

Preferably, a gap of 2-5mm exists between the pouring head and the upper surface of the template.

Preferably, the inner container contains water, and can support and transfer heat to the template.

Compared with the prior art, the beneficial effects of the utility model are that: through heating the template bottom, the difference in temperature that makes chocolate and injection mold exist disappears, and the temperature drop is too fast when alleviateing chocolate income mould, and the problem of viscosity increase design in the twinkling of an eye and parcel air makes the chocolate bottom not form the hole to promote chocolate's pleasing to the eye degree and quality.

Other features of the present disclosure and advantages thereof will become apparent from the following detailed description of exemplary embodiments thereof, which proceeds with reference to the accompanying drawings.

Drawings

In order to more clearly illustrate the embodiments of the present disclosure or technical solutions in related arts, the drawings used in the description of the embodiments or related arts will be briefly introduced below, it is obvious that the drawings in the following description are only embodiments of the present disclosure, and for those skilled in the art, other drawings can be obtained according to the provided drawings without creative efforts.

FIG. 1 is an overall view of the chocolate filling and forming apparatus of the present invention;

FIG. 2 is a cross-sectional view of the chocolate filling and forming apparatus of the present invention;

in the figure: 1. The device comprises a material conveying pipe, 2, a feeder, 3, a template, 4, a bottom furnace, 201, a scraper, 202, a feeder supporting leg, 203, a heat insulation layer, 204, a disperser, 205, a pouring head, 301, a supporting frame, 302, a die hole, 401, an inner container, 402, a heating wire, 403 and a heating pipe.

Detailed Description

The technical solutions in the embodiments of the present invention will be described clearly and completely with reference to the accompanying drawings in the embodiments of the present invention, and it is obvious that the described embodiments are only some embodiments of the present invention, not all embodiments. The following description of at least one exemplary embodiment is merely illustrative in nature and is in no way intended to limit the invention, its application, or uses. Based on the embodiments in the present invention, all other embodiments obtained by a person skilled in the art without creative efforts belong to the protection scope of the present invention.

Unless specifically stated otherwise, the relative arrangement of the components and steps, the numerical expressions, and numerical values set forth in these embodiments do not limit the scope of the present invention. Meanwhile, it should be understood that the sizes of the respective portions shown in the drawings are not drawn in an actual proportional relationship for the convenience of description. Techniques, methods, and apparatus known to those of ordinary skill in the relevant art may not be discussed in detail but are intended to be part of the specification where appropriate. In all examples shown and discussed herein, any particular value should be construed as merely illustrative, and not limiting. Thus, other examples of the exemplary embodiments may have different values. It should be noted that: like reference numbers and letters refer to like items in the following figures, and thus, once an item is defined in one figure, further discussion thereof is not required in subsequent figures.

Spatially relative terms, such as "above … …," "above … …," "above … …," "above," and the like, may be used herein for ease of description to describe one device or feature's spatial relationship to another device or feature as illustrated in the figures. It will be understood that the spatially relative terms are intended to encompass different orientations of the device in use or operation in addition to the orientation depicted in the figures. For example, if a device in the figures is turned over, devices described as "above" or "on" other devices or configurations would then be oriented "below" or "under" the other devices or configurations. Thus, the exemplary term "above … …" can include both an orientation of "above … …" and "below … …". The device may be otherwise variously oriented (rotated 90 degrees or at other orientations) and the spatially relative descriptors used herein interpreted accordingly.

Referring to fig. 1, the present invention provides a technical solution: a chocolate filling device comprises a material conveying pipe 1, a feeder 2, a template 3 and a bottom furnace 4. The material conveying pipe 1 is positioned at the top and connected with the feeder 2 and used for conveying the chocolate liquid into the feeder 2; the blanking device 2 comprises a scraper 201, blanking device supporting legs 202, an insulating layer 203, a disperser 204 and a pouring head 205, the blanking device 2 is positioned above a template 3, the scraper 201 is positioned below the blanking device 2 and is in contact with the template 3, the scraper 201 is in contact with a supporting frame 301, the gap is 0.05mm, the blanking device supporting legs 202 are positioned at two sides of a bottom furnace 4 and can move along the direction parallel to the bottom furnace 4, the insulating layer 203 is positioned inside the blanking device 2, the disperser 204 is positioned in a cavity formed by connecting the blanking device 2 and a conveying pipe 1, the disperser 204 is disc-shaped, two sides of the disc comprise two paddles penetrating through the circle center, the number of the disperser 204 is 3, the pouring head 205 is positioned at the bottom of the blanking device 2, the pouring heads 205 are arranged at equal intervals and correspond to a row of die holes 302, and a gap of 2 mm; the template 3 comprises support frames 301 and mould holes 302, the support frames 301 are positioned at two sides of the template 3 and are contacted with the edge of the inner wall of the bottom furnace 4, and the mould holes 302 are positioned on the template 3 and have upward openings; the bottom furnace 4 comprises an inner container 401, a heating wire 402 and a heating pipe 403, wherein the inner container 401 is positioned at the upper part of the bottom furnace 4, the inner container 401 contains water and can support and transfer heat to the template 3, the heating pipe 403 is positioned at the upper end of the lower part of the bottom furnace 4 and is in contact with the inner container 401, and the heating wire 402 is positioned in the heating pipe 403.

Connecting a chocolate temperature adjusting tank with a material conveying pipe 1, injecting proper water into an inner container 401, placing a template 3 and a support frame 301 in the inner container 401 together, enabling the template 3 to float on the water, pushing the support frame 301 of a feeder 2, enabling the support frame 301 of the feeder 2 to be positioned at one end of a bottom furnace 4, opening a heating wire 402 of the bottom furnace 4, enabling a heating pipe 403 to rise, conducting heat to the water in the inner container 401, starting equipment when the water temperature rises to 30 ℃ and stabilizes for 10min, conveying the chocolate to a feeder through the material conveying pipe 1, dispersing the chocolate in the feeder through a dispersing head, enabling the chocolate to enter a filling head 205, opening the filling head 205, injecting the chocolate into a die hole 302 on the template 3, scraping the chocolate through a scraping plate 201, opening the filling head 205 every time when the filling head reaches the die hole 302 along with the movement of a supporting leg 202 of the feeder, moving the filling head out of the die hole 302, closing the chocolate, and (3) removing the wood board out of the inner container 401 of the bottom furnace 4, putting the wood board into a low temperature, freezing for a period of time, and then demoulding.

Although embodiments of the present invention have been shown and described, it will be appreciated by those skilled in the art that changes, modifications, substitutions and alterations can be made in these embodiments without departing from the principles and spirit of the invention, the scope of which is defined in the appended claims and their equivalents.

Claims (5)

1. The utility model provides a chocolate filling equipment, includes conveying pipeline (1), glassware (2), template (3) and end furnace (4), its characterized in that: the material conveying pipe (1) is positioned at the top and connected with the feeder (2) and used for conveying the chocolate liquid into the feeder (2); the blanking device (2) comprises a scraper (201), blanking device supporting legs (202), an insulating layer (203), a disperser (204) and pouring heads (205), the blanking device (2) is positioned above the template (3), the scraper (201) is positioned below the blanking device (2) and is in contact with the template (3), the blanking device supporting legs (202) are positioned on two sides of the bottom furnace (4) and can move along the direction parallel to the bottom furnace (4), the insulating layer (203) is positioned inside the blanking device (2), the disperser (204) is positioned in a cavity formed by connecting the blanking device (2) and the material conveying pipe (1), the pouring heads (205) are positioned at the bottom of the blanking device (2), and the pouring heads (205) are arranged at equal intervals and correspond to a row of die holes (302); the template (3) comprises support frames (301) and die holes (302), the support frames (301) are positioned on two sides of the template (3) and are in contact with the edge of the inner wall of the bottom furnace (4), and the die holes (302) are positioned on the template (3) and are opened upwards; the bottom furnace (4) comprises an inner container (401), a heating wire (402) and a heating pipe (403), wherein the inner container (401) is positioned at the upper part of the bottom furnace (4), the heating pipe (403) is positioned at the upper end of the lower part of the bottom furnace (4) and is in contact with the inner container (401), and the heating wire (402) is positioned in the heating pipe (403).

2. A chocolate filling apparatus according to claim 1, wherein: the scraper (201) is in contact with the support frame (301) and the gap is less than or equal to 0.5 mm.

3. A chocolate filling apparatus according to claim 1, wherein: the disperser (204) is disc-shaped, two sides of the disc comprise two paddles penetrating through the circle center, and the number of the dispersers (204) is more than or equal to 2.

4. A chocolate filling apparatus according to claim 1, wherein: a gap of 2-5mm exists between the pouring head (205) and the upper surface of the template (3).

5. A chocolate filling apparatus according to claim 1, wherein: the inner container (401) contains water and can support and transfer heat to the template (3).