CN209843881U - Waste battery regeneration system - Google Patents
Waste battery regeneration system Download PDFInfo
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- CN209843881U CN209843881U CN201822256971.9U CN201822256971U CN209843881U CN 209843881 U CN209843881 U CN 209843881U CN 201822256971 U CN201822256971 U CN 201822256971U CN 209843881 U CN209843881 U CN 209843881U
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- heat
- microcomputer
- battery
- detection unit
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02E—REDUCTION OF GREENHOUSE GAS [GHG] EMISSIONS, RELATED TO ENERGY GENERATION, TRANSMISSION OR DISTRIBUTION
- Y02E60/00—Enabling technologies; Technologies with a potential or indirect contribution to GHG emissions mitigation
- Y02E60/10—Energy storage using batteries
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Abstract
The utility model relates to the technical field of waste storage battery repair, in particular to a waste battery regeneration system, which comprises a regeneration device (1) and a control device (2); the regeneration device (1) comprises a constant heat device (11), a battery pack heat dissipation heat exchanger (12) and an ultrasonic oscillation device (13); the control device (2) comprises an SCR drive unit (21), a microcomputer (22), an output terminal (23), and an input terminal (24). The beneficial effects of the utility model reside in that: the heat exchange efficiency is high; the working temperature of the battery is constant, so that the stability of battery parameters can be ensured; the battery temperature can be monitored in real time to ensure safety.
Description
Technical Field
The utility model relates to a waste battery restores technical field, especially waste battery regeneration system.
Background
The lead-acid storage battery is a rechargeable storage battery widely applied at present, and has the advantages of closed structure, small maintenance pressure, low price, good charge and discharge performance and safe use.
However, the lead-acid storage battery can generate a sulfuration phenomenon in the using process, and the service life of the lead-acid storage battery is further influenced. The "sulfuration" phenomenon is a phenomenon in which lead sulfate crystals generated on a battery plate do not participate in an electrochemical reaction any longer after being deposited, thereby affecting the storage capacity of the battery and increasing the internal resistance. If the 'vulcanization' can be solved, the waste lead-acid storage battery can be regenerated.
Lead-acid batteries have internal resistance, and generate a large amount of heat both in the discharging and charging processes, and the temperature rise further brings adverse consequences such as easy fire occurrence, increased internal resistance of the battery and the like. This phenomenon is particularly evident in the case of waste batteries. This also limits the reuse of the used batteries.
The waste lead-acid storage battery needs to be carried out in a certain temperature range in the regeneration process, and the prior art firstly converts the electric energy reversely charged in the regeneration process into heat energy for heating, so that the electric energy loss is large; the early temperature is low, and the chemical reaction rate is slow; too high temperature in the later period causes too fast reaction.
Based on this, a waste battery regeneration system is needed to solve the defects in the prior art.
SUMMERY OF THE UTILITY MODEL
The utility model aims to solve the technical problem that a waste battery regeneration system is provided to solve the defect that exists among the prior art.
In order to achieve the above purpose, the technical solution of the present invention is as follows:
the waste battery regeneration system comprises a regeneration device and a control device;
the regeneration device comprises a constant heat device, a battery pack heat dissipation heat exchanger and an ultrasonic oscillation device;
the constant heating device comprises a constant heating groove and a supporting plate, and heat conducting oil is arranged in the constant heating groove; the plurality of battery pack heat dissipation heat exchangers are arranged in the constant heat tank; the support plate is arranged at the upper part of the constant heat groove and used for supporting the battery pack heat dissipation heat exchanger; the battery pack heat dissipation heat exchanger comprises a supporting device, a heat conduction device and a temperature control alarm device; the supporting device comprises a groove body, and the groove body is a metal component with the inner diameter matched with the outer diameter of the battery pack; the heat conduction device is formed by arranging heat pipes, one end of each heat pipe is arranged on the inner wall of the tank body, and the other end of each heat pipe is arranged on the outer wall of the tank body; the temperature control alarm device comprises a bimetallic thermometer and an alarm, and the bimetallic thermometer is arranged on the inner wall of the tank body; the bimetallic thermometer is electrically connected with the alarm; the ultrasonic oscillation device is arranged in the constant-heat tank;
the control device comprises an SCR drive unit, a microcomputer, an output terminal and an input terminal;
the SCR drive unit comprises a setting unit, a display unit, a voltage detection unit, a current detection unit, a temperature detection unit and an SCR driver;
the setting unit is electrically connected with the microcomputer, and preset parameters are input into the microcomputer through the setting unit;
the display unit is electrically connected with the microcomputer, and the microcomputer displays the acquired information and the output information through the display unit;
the voltage detection unit is electrically connected with the microcomputer and introduces the acquired output voltage signal into the microcomputer;
the current detection unit is electrically connected with the microcomputer and introduces an acquired output current signal into the microcomputer;
the temperature detection unit is electrically connected with the microcomputer and introduces the collected temperature signals in the tank body into the microcomputer;
the SCR driver is electrically connected with the input terminal, the output terminal and the microcomputer respectively, and adjusts the voltage and the current of the output terminal according to the signal of the microcomputer;
the output terminal is connected with the electrode of the battery to be regenerated, and the regeneration device is electrically connected with the control device; the input terminal is connected with an external power supply.
Furthermore, the battery pack heat dissipation heat exchanger also comprises an emergency cooling device, wherein the emergency cooling device comprises a heat exchange coil, a heat exchange agent and an emergency driving device; the heat exchange coil is arranged in the tank body, an inlet and an outlet of the emergency driving device are respectively connected with an outlet and an inlet of the heat exchange coil, the heat exchange agent is filled in the heat exchange coil and the emergency driving device, and the emergency driving device provides flowing power for the heat exchange agent.
Further, the temperature control alarm device is interlocked with the emergency driving device, the emergency driving device is automatically closed when the measured temperature reaches a first preset value, the emergency driving device is automatically started when the measured temperature reaches a second preset value, and the alarm device is automatically started when the measured temperature reaches a third preset value.
Further, the emergency driving device is a compressor, and the heat exchange agent adopts Freon refrigerant.
Further, the emergency driving device comprises an emergency pump and a cooling tower, and the heat transfer oil is adopted as the heat transfer agent.
Further, the supporting device further comprises a cover plate, the cover plate is made of insulating materials, and the groove body is detachably connected with the cover plate. When in use, the battery pack is placed in the groove body and then the cover plate is installed.
Further, the supporting device further comprises a partition board, wherein the partition board is arranged inside the groove body and divides the inside of the groove body into more than one space for placing the battery.
Furthermore, a clamping groove matched with the battery electrode is formed in the cover plate, and a metal sheet used for conducting electricity is arranged at the bottom of the clamping groove.
Further, the first preset value is 30-38 ℃.
Further, the second preset value is 40-50 ℃.
Further, the first preset value is 52-60 ℃.
The beneficial effects of the utility model reside in that following several:
1. the heat exchange efficiency is high;
2. the working temperature of the battery is constant, so that the stability of battery parameters can be ensured;
3. the battery temperature can be monitored in real time to ensure safety.
Drawings
Many aspects of the invention will be better understood with reference to the following drawings. The components in the drawings are not necessarily to scale, emphasis instead being placed upon clearly illustrating the principles of the present invention.
FIG. 1 is a schematic view of the regeneration apparatus;
fig. 2 is a schematic structural view of the battery pack heat dissipation heat exchanger;
FIG. 3 is a schematic view of a heat conducting device;
fig. 4 is a schematic structural diagram of the control device.
Detailed Description
The following embodiments are described in detail with reference to the accompanying drawings and examples, and the following examples are only used to illustrate the technical solutions of the present invention more clearly, but not to limit the scope of the present invention.
Example 1
The waste battery regeneration system shown in fig. 1-4 comprises a regeneration device 1 and a control device 2;
the regeneration device 1 comprises a constant heat device 11, a battery pack heat dissipation heat exchanger 12 and an ultrasonic oscillation device 13;
the constant heating device 11 comprises a constant heating groove 111 and a support plate 112, and heat conduction oil is arranged in the constant heating groove 111; a plurality of the battery pack heat rejection heat exchangers 12 are disposed within the thermostatic bath 111; the support plate 112 is arranged at the upper part of the constant heat tank 111 and is used for supporting the battery pack heat dissipation heat exchanger 12; the battery pack heat dissipation heat exchanger 12 comprises a supporting device 121, a heat conducting device 122 and a temperature control alarm device 123; the supporting device 121 comprises a groove body 1211, and the groove body 1211 is a metal component with the inner diameter matched with the outer diameter of the battery pack; the heat conducting device 122 is composed of heat pipes 1221 in an array, wherein one end of each heat pipe 1221 is arranged on the inner wall of the tank 1211, and the other end of each heat pipe 1221 is arranged on the outer wall of the tank 1211; the temperature control alarm device 123 comprises a bimetallic thermometer and an alarm, and the bimetallic thermometer is arranged on the inner wall of the tank 1211; the bimetallic thermometer is electrically connected with the alarm; the ultrasonic oscillation device 13 is arranged inside the constant heat tank 111;
the control device 2 includes an SCR driving unit 21, a microcomputer 22, an output terminal 23, an input terminal 24;
the SCR driving unit 21 includes a setting unit 211, a display unit 212, a voltage detection unit 213, a current detection unit 214, a temperature detection unit 215, and an SCR driver 216;
the setting unit 211 is electrically connected to the microcomputer 22, and preset parameters are input to the microcomputer 22 through the setting unit 211;
the display unit 212 is electrically connected with the microcomputer 22, and the microcomputer 22 displays the acquired information and the output information through the display unit 212;
the voltage detection unit 213 is electrically connected to the microcomputer 22, and the voltage detection unit 213 introduces the collected output voltage signal into the microcomputer 22;
the current detection unit 214 is electrically connected with the microcomputer 22, and the current detection unit 214 introduces the collected output current signal into the microcomputer 22;
the temperature detection unit 215 is electrically connected to the microcomputer 22, and the temperature detection unit 215 introduces the collected temperature signal in the tank 1211 into the microcomputer 22;
the SCR driver 216 is electrically connected to the input terminal 24, the output terminal 23, and the microcomputer 22, respectively, and the SCR driver 216 adjusts the voltage and the current of the output terminal 23 according to a signal from the microcomputer 22;
the output terminal 23 is connected with a battery electrode to be regenerated, and the regeneration device 1 is electrically connected with the control device 2; the input terminal 24 is connected to an external power source.
In this embodiment, the battery pack heat dissipation heat exchanger 12 further includes an emergency cooling device 124, where the emergency cooling device 124 includes a heat exchange coil, a heat exchange agent, and an emergency driving device; the heat exchange coil is arranged in the groove body 1211, an inlet and an outlet of the emergency driving device are respectively connected with an outlet and an inlet of the heat exchange coil, the heat exchange agent is filled in the heat exchange coil and the emergency driving device, and the emergency driving device provides flowing power for the heat exchange agent.
In this embodiment, the temperature control alarm device 123 is interlocked with the emergency driving device, the emergency driving device is automatically turned off when the measured temperature reaches a first preset value, the emergency driving device is automatically turned on when the measured temperature reaches a second preset value, and the alarm 232 is automatically turned on when the measured temperature reaches a third preset value.
In this embodiment, the emergency driving device is a compressor, and the heat exchanger is a freon refrigerant.
In this embodiment, the emergency driving device includes an emergency pump and a cooling tower, and the heat transfer oil is used as the heat transfer agent.
In this embodiment, the supporting device 121 further includes a cover plate 1212, the cover plate 1212 is made of an insulating material, and the slot 1211 is detachably connected to the cover plate 1212. When in use, the battery pack is placed in the groove 1211, and then the cover 1212 is installed.
In this embodiment, the supporting device 121 further includes a partition 1213, and the partition 1213 is disposed inside the slot 1211 to divide the inside of the slot 1211 into more than one space for accommodating the battery.
In this embodiment, the cover plate 1212 is provided with a card slot 12121 matching with the battery electrode, and a metal sheet 12122 for conducting electricity is provided at the bottom of the card slot 12121.
In this embodiment, the first preset value is 30-38 ℃.
In this embodiment, the second preset value is 40-50 ℃.
In this embodiment, the first preset value is 52-60 ℃.
The foregoing is only a preferred embodiment of the present invention, and it should be noted that, for those skilled in the art, a plurality of improvements and decorations can be made without departing from the technical principle of the present invention, and these improvements and decorations should also be regarded as the protection scope of the present invention.
Claims (6)
1. The waste battery regeneration system is characterized by comprising a regeneration device (1) and a control device (2);
the regeneration device (1) comprises a constant heat device (11), a battery pack heat dissipation heat exchanger (12) and an ultrasonic oscillation device (13);
the constant heating device (11) comprises a constant heating groove (111) and a supporting plate (112), and heat conduction oil is arranged in the constant heating groove (111); a plurality of the battery pack heat rejection heat exchangers (12) are arranged in the constant heat tank (111); the support plate (112) is arranged at the upper part of the constant heat groove (111) and is used for supporting the battery pack heat dissipation heat exchanger (12); the battery pack heat dissipation heat exchanger (12) comprises a supporting device (121), a heat conducting device (122) and a temperature control alarm device (123); the supporting device (121) comprises a groove body (1211), and the groove body (1211) is a metal component with the inner diameter matched with the outer diameter of the battery pack; the heat conducting device (122) is formed by arranging heat pipes (1221), one end of each heat pipe (1221) is arranged on the inner wall of the tank body (1211), and the other end of each heat pipe (1221) is arranged on the outer wall of the tank body (1211); the temperature control alarm device (123) comprises a bimetallic thermometer and an alarm, and the bimetallic thermometer is arranged on the inner wall of the tank body (1211); the bimetallic thermometer is electrically connected with the alarm; the ultrasonic oscillation device (13) is arranged inside the constant heat tank (111);
the control device (2) comprises an SCR drive unit (21), a microcomputer (22), an output terminal (23) and an input terminal (24);
the SCR drive unit (21) comprises a setting unit (211), a display unit (212), a voltage detection unit (213), a current detection unit (214), a temperature detection unit (215) and an SCR driver (216);
the setting unit (211) is electrically connected with the microcomputer (22), and preset parameters are input into the microcomputer (22) through the setting unit (211);
the display unit (212) is electrically connected with the microcomputer (22), and the microcomputer (22) displays the acquired information and the output information through the display unit (212);
the voltage detection unit (213) is electrically connected with the microcomputer (22), and the voltage detection unit (213) introduces the collected output voltage signal into the microcomputer (22);
the current detection unit (214) is electrically connected with the microcomputer (22), and the current detection unit (214) introduces the collected output current signal into the microcomputer (22);
the temperature detection unit (215) is electrically connected with the microcomputer (22), and the temperature detection unit (215) introduces the collected temperature signal in the groove body (1211) into the microcomputer (22);
the SCR driver (216) is electrically connected with the input terminal (24), the output terminal (23) and the microcomputer (22), and the SCR driver (216) adjusts the voltage and the current of the output terminal (23) according to the signal of the microcomputer (22);
the output terminal (23) is connected with a battery electrode to be regenerated, and the regeneration device (1) is electrically connected with the control device (2); the input terminal (24) is connected with an external power supply.
2. The waste battery regeneration system of claim 1, wherein the battery pack heat rejection heat exchanger (12) further comprises an emergency cooling device (124), and the emergency cooling device (124) comprises a heat exchange coil, a heat exchange agent and an emergency driving device.
3. The recycling system of waste batteries according to claim 2, characterized in that said temperature control alarm device (123) is interlocked with said emergency driving device, automatically closing said emergency driving device when the measured temperature reaches a first preset value, automatically activating said emergency driving device when the measured temperature reaches a second preset value, and automatically activating said alarm (1232) when the measured temperature reaches a third preset value.
4. The waste battery recycling system according to any one of claims 1 to 3, wherein the supporting device (121) further comprises a cover plate (1212), the cover plate (1212) is made of an insulating material, and the groove (1211) is detachably connected to the cover plate (1212).
5. The spent battery recycling system according to claim 4, wherein the supporting means (121) further comprises a partition (1213), the partition (1213) being arranged inside the tank (1211) to divide the inside of the tank (1211) into more than one space for placing batteries.
6. The waste battery recycling system according to claim 4, wherein the cover plate (1212) is provided with a slot (12121) matching with the battery electrode, and a metal sheet (12122) for conducting electricity is provided at the bottom of the slot (12121).
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201822256971.9U CN209843881U (en) | 2018-12-29 | 2018-12-29 | Waste battery regeneration system |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201822256971.9U CN209843881U (en) | 2018-12-29 | 2018-12-29 | Waste battery regeneration system |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN209843881U true CN209843881U (en) | 2019-12-24 |
Family
ID=68900934
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201822256971.9U Expired - Fee Related CN209843881U (en) | 2018-12-29 | 2018-12-29 | Waste battery regeneration system |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN209843881U (en) |
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2018
- 2018-12-29 CN CN201822256971.9U patent/CN209843881U/en not_active Expired - Fee Related
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Legal Events
| Date | Code | Title | Description |
|---|---|---|---|
| GR01 | Patent grant | ||
| GR01 | Patent grant | ||
| CF01 | Termination of patent right due to non-payment of annual fee | ||
| CF01 | Termination of patent right due to non-payment of annual fee |
Granted publication date: 20191224 Termination date: 20201229 |