CN209843502U - Enameled wire winding tension control device - Google Patents
Enameled wire winding tension control device Download PDFInfo
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- CN209843502U CN209843502U CN201920849464.8U CN201920849464U CN209843502U CN 209843502 U CN209843502 U CN 209843502U CN 201920849464 U CN201920849464 U CN 201920849464U CN 209843502 U CN209843502 U CN 209843502U
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- enameled wire
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Abstract
The utility model relates to an enameled wire winding tension control device, which comprises an integrated frame, a wire coil component for supporting an enameled wire, a wire placing component for winding the enameled wire, a damping tension system for adjusting the damping of the wire placing component, a wheel-mounted mounting plate and a tension adjusting system for controlling the tension of the enameled wire, wherein the wire placing component, the wire coil component and the wheel-mounted mounting plate are sequentially arranged on the integrated frame; the wheel-mounted mounting plate at least comprises a horizontal mounting surface and a vertical mounting surface, a tension adjusting system and a plurality of first rollers which are uniformly distributed are respectively arranged on the vertical mounting surface, and a plurality of third rollers for limiting the position of the enameled wire are also uniformly distributed on the horizontal mounting surface; utilize the utility model discloses can solve the tension control of thick enameled wire, thin enameled wire or rectangular section enameled wire, solve rectangular section enameled wire "flat winding", "found the process method who winds" simultaneously, let the small batch use "found to wind" and become possible, reduced the manufacturing cost of enterprise.
Description
Technical Field
The utility model relates to a transformer equipment field especially relates to enameled wire winding tension control device.
Background
In the production process of medium and small power transformers and the like, except for micro enameled wires, tension controllers are arranged, and no tension system controller exists for enameled wires with the diameter of phi 1.0mm, so that artificial tension is used in actual production. For conventional enameled wires, the existing method can still be applied. However, for round enameled wires with large sectional areas and enameled wires with rectangular sections, the existing method of pulling by manpower is time-consuming and labor-consuming, and the following problems are caused:
in the winding process, people need to control the tension of the enameled wire and the winding direction of the enameled wire, and the wires with larger diameters are difficult to operate simultaneously.
And (II) the labor intensity of operators is increased, and high requirements are placed on the proficiency and skills of employees. The training time of the staff is long, and the cultivation cost is high.
And thirdly, due to the fact that manual tension control is adopted, the consistency of the tension of the enameled wire is poor, the quality of a finished coil is affected, and the consistency of the size of the coil is poor.
SUMMERY OF THE UTILITY MODEL
The applicant has carried out research improvement to above-mentioned current problem, provides an enameled wire winding tension control device, utilizes the utility model discloses a tension control to thinner enameled wire has still reduced the manufacturing cost of enterprise simultaneously.
The utility model discloses the technical scheme who adopts as follows:
the enameled wire winding tension control device comprises an integrated rack, a wire coil assembly for supporting an enameled wire, a wire placing assembly for winding the enameled wire, a damping tension system for adjusting the damping of the wire placing assembly, a wheel-mounted mounting plate and a tension adjusting system for controlling the tension of the enameled wire, wherein the wire placing assembly, the wire coil assembly and the wheel-mounted mounting plate are sequentially arranged on the integrated rack; the wheel-mounted mounting plate at least comprises a horizontal mounting surface and a vertical mounting surface, a tension adjusting system and a plurality of first rollers which are uniformly distributed are respectively arranged on the vertical mounting surface, and a plurality of third rollers for limiting the position of the enameled wire are also uniformly distributed on the horizontal mounting surface;
the wire coil assembly has the following specific structure:
the wire coil support rod penetrates through the axis of the first wire coil;
the specific structure of the wire placing assembly is as follows:
the wire coil fixing device comprises a rotating shaft, a second wire coil and a pair of bearing sleeves, wherein the rotating shaft is matched with the second wire coil, one end of the rotating shaft extends out of the second wire coil and is matched with each bearing sleeve, and each bearing sleeve is fixed on an integrated rack;
the specific structure of the tension adjusting system is as follows:
the adjusting part sleeved with the first spring penetrates through the lower roller strip and is in threaded connection with the upper roller strip, so that when the adjusting part rotates, the distance between the upper roller strip and the lower roller strip is increased or decreased; and a plurality of second rollers which are arranged at intervals are also connected to the surfaces of the lower roller strip and the upper roller strip.
The further technical scheme is as follows:
two ends of the wire coil supporting rod extending out of the first wire coil are respectively abutted against the bracket supports, and each bracket support is fixed on the integrated machine frame;
a wire hole plate is fixedly connected to one side of the upper roller strip, and a guide hole for the enameled wire to pass through is formed in the wire hole plate;
the damping tension system has the following specific structure:
the damping device comprises a damping wheel matched with a rotating shaft, wherein one end of a damping belt is connected with the damping wheel in a winding way, the other end of the damping belt is connected with one end of an adjusting screw rod which is in threaded connection with an integrated machine frame, and a second spring and an adjusting nut are respectively arranged on the adjusting screw rod;
the first roller, the second roller and the third roller are I-shaped rollers;
the integrated rack is formed by connecting a plurality of transverse angle steels, first vertical angle steels, second vertical angle steels and longitudinal angle steels into a whole, and reinforcing angle steels are also connected between the adjacent transverse angle steels and second vertical angle steels;
the wheel-mounted mounting plate is a mounting plate with a T-shaped longitudinal section.
The utility model has the advantages as follows:
the utility model discloses simple structure, convenient to use utilizes the utility model discloses can solve the tension control of thick enameled wire, thinner enameled wire or rectangular section enameled wire, solve rectangular section enameled wire "tie wind" simultaneously, immediately wind the process methods of "letting small batch volume use" immediately wind "and become possible, avoid purchasing extra customization equipment, reduced the manufacturing cost of enterprise, have later maintenance convenience, advantage that maneuverability is strong, covered the enameled wire line diameter scope that medium and small power transformer used comprehensively, strong adaptability.
Drawings
Fig. 1 is an assembly diagram of the present invention.
Fig. 2 is a schematic structural diagram of the medium-long force adjusting system of the present invention.
Fig. 3 is a schematic view of a partial structure of the present invention.
Fig. 4 is a schematic structural view of the middle damping tension system and the wire placing assembly of the present invention.
Wherein: 1. transverse angle steel; 2. a first vertical angle iron; 3. a second vertical angle iron; 4. longitudinal angle steel; 5. reinforcing angle steel; 6. a bracket support; 7. a wheel-mounted mounting plate; 8. a first roller; 9. a first screw; 10. a wire coil support rod; 11. a first wire coil; 12. a lower roller strip; 13. an upper roller strip; 14. a tube pad; 15. a second screw; 16. a third screw; 17. a wire orifice plate; 18. a fourth screw; 19. a first spring; 20. a fifth screw; 21. a second roller; 22. a bearing housing; 23. a sixth screw; 24. a rotating shaft; 25. a damping wheel; 26. a cover plate; 27. a damping belt; 28. a second spring; 29. adjusting the nut; 30. a second wire coil; 31. a third roller; 32. and a seventh screw.
Detailed Description
The following describes embodiments of the present invention.
As shown in fig. 1 to 4, the tension adjusting device comprises an integrated machine frame, a wire coil assembly for supporting an enameled wire, a wire placing assembly for winding the enameled wire, a damping tension system for adjusting damping of the wire placing assembly, a wheel-mounted mounting plate 7 and a tension adjusting system for controlling tension of the enameled wire.
As shown in fig. 1, the integrated rack is formed by connecting a plurality of transverse angle steels 1, first vertical angle steels 2, second vertical angle steels 3 and longitudinal angle steels 4 into a whole, reinforcing angle steels 5 are further connected between the adjacent transverse angle steels 1 and the second vertical angle steels 3, wherein the number of the first vertical angle steels 2 is 4, the longitudinal angle steels 4 are connected between the bottoms of the adjacent left and right first vertical angle steels 2 to form a U shape, the longitudinal angle steels 4 are provided with holes and are directly fixedly connected with the ground through fasteners, and therefore the integrated rack is firm and stable. The second vertical angle steel 3 and the transverse angle steel 1 are arranged perpendicular to each other, and a plurality of longitudinal angle steels 4 are connected between the adjacent transverse angle steels 1.
The wire placing assembly, the wire coil assembly and the wheel-mounted mounting plate 7 are sequentially arranged on the integrated rack; the wheel-mounted mounting plate 7 is a mounting plate with a T-shaped longitudinal section and at least comprises a horizontal mounting surface and a vertical mounting surface, a tension adjusting system and a plurality of first rollers 8 which are uniformly distributed are respectively arranged on the vertical mounting surface, and the first rollers 8 are mounted on the vertical mounting surface through first screws 9. A plurality of third rollers 31 for limiting the position of the enameled wire are also uniformly arranged on the horizontal mounting surface, and each third roller 31 is connected to the horizontal mounting surface through a seventh screw 32. The first rollers 8 arranged on the vertical mounting surface are arranged in a staggered manner, and the third rollers 31 on the horizontal mounting surface are also arranged in a staggered manner, so that the enameled wire can be in an S shape when being mounted.
As shown in fig. 1, the specific structure of the wire coil assembly is as follows:
including drum bracing piece 10 and first drum 11, drum bracing piece 10 runs through the axle center of first drum 11, and drum bracing piece 10 stretches out the both ends of first drum 11 respectively with support 6 butts, each support holds in the palm 6 and all is fixed in the integral type frame on two adjacent first vertical angle steel 2.
As shown in fig. 4, the specific structure of the wire-placing assembly is as follows:
including axis of rotation 24, second reel 30 and a pair of bearing housing 22, axis of rotation 24 and the cooperation of second reel 30, the one end of axis of rotation 24 stretch out second reel 30 and with each bearing housing 22 cooperation, each bearing housing 22 all fixes on the vertical angle steel 4 between the adjacent first vertical angle steel 2 through sixth screw 23.
As shown in fig. 2, the specific structure of the tension adjusting system is as follows:
the device comprises a lower roller strip 12, an upper roller strip 13, a first spring 19 and a plurality of second rollers 21, wherein the lower roller strip 12 is fixedly connected with the vertical mounting surface of a wheel-mounted mounting plate 7 through a pipe gasket 14 and a third screw 16, and a fifth screw 20 sleeved with the first spring 19 penetrates through the lower roller strip 12 and is in threaded connection with the upper roller strip 13, so that when the fifth screw 20 rotates, the distance between the upper roller strip 13 and the lower roller strip 12 is increased or decreased; a plurality of second rollers 21 arranged at intervals are further connected to the surfaces of the lower roller strip 12 and the upper roller strip 13, and each second roller 21 is connected to the surfaces of the upper roller strip 13 and the lower roller strip 12 through a fourth screw 18. A wire hole plate 17 is fixedly connected to one side of the upper roller strip 13 through a second screw 15, and a guide hole for the enameled wire to pass through is formed in the wire hole plate 17.
As shown in fig. 4, the specific structure of the damping tension system is as follows:
the damping device comprises a damping wheel 25 matched with a rotating shaft 24, one end of a damping belt 27 is in winding connection with the damping wheel 25, the other end of the damping belt 27 is connected with one end of an adjusting screw rod screwed on an integrated machine frame, and a second spring 28 and an adjusting nut 29 are respectively arranged on the adjusting screw rod. The second spring 28 is compressed or released by turning the adjustment nut 29, thereby increasing or decreasing the frictional force between the damping belt 27 and the damping wheel 25.
As shown in fig. 1, in the present invention, the first roller 8, the second roller 21, and the third roller 31 are "i" shaped rollers and made of nylon material.
The utility model discloses a concrete working process as follows:
as shown in fig. 1, the round enameled wire or the rectangular enameled wire on the first wire coil 11 passes through each first roller 8 on the vertical mounting surface of the wheel-mounted mounting plate 7, the enameled wire is wound into an "S" shape due to the staggered arrangement of the first rollers 8, a plurality of reserved holes or grooves can be formed in the vertical mounting surface to adjust the mounting position of the first rollers 8, the friction force between the first rollers 8 and the enameled wire is reduced through the free rotation of the first rollers 8 relative to the first screws 9, and the first rollers 8 made of nylon material protect the enamel layer of the enameled wire.
As shown in fig. 2, for a thin enameled wire (the wire diameter is below Φ 2.0 mm), because the enameled wire coil is small, the enameled wire can be directly placed on the ground, and the enameled wire enters the gap between the upper roller strip 13 and the lower roller strip 12 through the guide hole in the wire hole plate 17 (the enameled wire is scratched by the guide hole, an insulating ring is added outside the enameled wire), and the enameled wire is compressed by rotating the fifth screw 20 or the first spring 19, so that the enameled wire is pressed by the second rollers 21 on the upper roller strip 13 and the lower roller strip 12 at the same time, and the enameled wire has a certain tension, and as the enameled wire is dragged forwards, each second roller 21 freely rotates, thereby reducing the friction force between the enameled wire and protecting the enameled wire layer.
As shown in fig. 3 and 4, the enameled wire is placed on the second wire coil 30, the tightening cover plate 26 is arranged, the second wire coil 30 is vertically placed, the first wire coil 11 is transversely placed, so that the wire winding mode of the enameled wire passing through the second wire coil 30 is vertical winding, the enameled wire forms an S shape through each third roller 31, the position of each third roller 31 is adjusted to increase or reduce the deformation degree of the enameled wire according to the tension requirement of wire winding, and then the tension is adjusted, and meanwhile, the damping belt 27 is controlled through the adjusting nut 29, so that the tension applied to the enameled wire is adjusted.
The utility model discloses simple structure, convenient to use utilizes the utility model discloses can solve the tension control of thick enameled wire, thinner enameled wire or rectangular section enameled wire, solve rectangular section enameled wire "tie wind" simultaneously, immediately wind the process methods of "letting small batch volume use" immediately wind "and become possible, avoid purchasing extra customization equipment, reduced the manufacturing cost of enterprise, have later maintenance convenience, advantage that maneuverability is strong, covered the enameled wire line diameter scope that medium and small power transformer used comprehensively, strong adaptability.
The above description is for the purpose of explanation and not limitation of the invention, which is defined in the claims, and any modifications may be made without departing from the basic structure of the invention.
Claims (7)
1. Enameled wire winding tension control device, its characterized in that: the device comprises an integrated rack, a wire coil assembly for supporting an enameled wire, a wire placing assembly for winding the enameled wire, a damping tension system for adjusting the damping of the wire placing assembly, a wheel-mounted mounting plate (7) and a tension adjusting system for controlling the tension of the enameled wire, wherein the wire placing assembly, the wire coil assembly and the wheel-mounted mounting plate (7) are sequentially arranged on the integrated rack; the wheel-mounted mounting plate (7) at least comprises a horizontal mounting surface and a vertical mounting surface, a tension adjusting system and a plurality of first rollers (8) which are uniformly distributed are respectively arranged on the vertical mounting surface, and a plurality of third rollers (31) for limiting the position of an enameled wire are uniformly distributed on the horizontal mounting surface;
the wire coil assembly has the following specific structure:
the wire coil support rod comprises a wire coil support rod (10) and a first wire coil (11), wherein the wire coil support rod (10) penetrates through the axis of the first wire coil (11);
the specific structure of the wire placing assembly is as follows:
the wire coil comprises a rotating shaft (24), a second wire coil (30) and a pair of bearing sleeves (22), wherein the rotating shaft (24) is matched with the second wire coil (30), one end of the rotating shaft (24) extends out of the second wire coil (30) and is matched with each bearing sleeve (22), and each bearing sleeve (22) is fixed on an integrated rack;
the specific structure of the tension adjusting system is as follows:
the device comprises a lower roller strip (12), an upper roller strip (13), a first spring (19) and a plurality of second rollers (21), wherein the lower roller strip (12) is fixedly connected with a vertical mounting surface of a wheel-mounted mounting plate (7), and an adjusting piece sleeved with the first spring (19) penetrates through the lower roller strip (12) and is in threaded connection with the upper roller strip (13), so that when the adjusting piece rotates, the distance between the upper roller strip (13) and the lower roller strip (12) is increased or reduced; a plurality of second rollers (21) which are arranged at intervals are also connected to the surfaces of the lower roller strip (12) and the upper roller strip (13).
2. The enameled wire winding tension control device according to claim 1, wherein: the two ends of the wire coil supporting rod (10) extending out of the first wire coil (11) are respectively abutted to the support brackets (6), and each support bracket (6) is fixed on the integrated rack.
3. The enameled wire winding tension control device according to claim 1, wherein: and a wire pore plate (17) is fixedly connected to one side of the upper roller strip (13), and a guide hole for the enameled wire to pass through is formed in the wire pore plate (17).
4. The enameled wire winding tension control device according to claim 1, wherein: the damping tension system has the following specific structure:
including with axis of rotation (24) complex damping wheel (25), the one end and the damping wheel (25) wiring of damping belt (27), the other end and the spiro union of damping belt (27) are connected in the adjusting screw's of integral type frame one end set up second spring (28) and adjusting nut (29) on the adjusting screw respectively.
5. An enameled wire winding tension control device as claimed in any one of claims 1 to 4, wherein: the first roller (8), the second roller (21) and the third roller (31) are all H-shaped rollers.
6. An enameled wire winding tension control device as claimed in any one of claims 1 to 4, wherein: the integrated rack is formed by connecting a plurality of transverse angle steels (1), first vertical angle steels (2), second vertical angle steels (3) and longitudinal angle steels (4) into a whole, and reinforcing angle steels (5) are connected between the adjacent transverse angle steels (1) and the second vertical angle steels (3).
7. The enameled wire winding tension control device according to claim 1, wherein: the wheel-mounted mounting plate (7) is a mounting plate with a T-shaped longitudinal section.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201920849464.8U CN209843502U (en) | 2019-06-06 | 2019-06-06 | Enameled wire winding tension control device |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201920849464.8U CN209843502U (en) | 2019-06-06 | 2019-06-06 | Enameled wire winding tension control device |
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| Publication Number | Publication Date |
|---|---|
| CN209843502U true CN209843502U (en) | 2019-12-24 |
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| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201920849464.8U Active CN209843502U (en) | 2019-06-06 | 2019-06-06 | Enameled wire winding tension control device |
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| Country | Link |
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| CN (1) | CN209843502U (en) |
Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN111768970A (en) * | 2020-07-20 | 2020-10-13 | 江西赣电电气有限公司 | Transformer coil winding device |
| CN115881424B (en) * | 2022-12-02 | 2024-05-03 | 常州市精特电工机械有限公司 | Winding structure for production of fine enameled wire |
-
2019
- 2019-06-06 CN CN201920849464.8U patent/CN209843502U/en active Active
Cited By (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN111768970A (en) * | 2020-07-20 | 2020-10-13 | 江西赣电电气有限公司 | Transformer coil winding device |
| CN111768970B (en) * | 2020-07-20 | 2021-10-12 | 江西赣电电气有限公司 | Transformer coil winding device |
| CN115881424B (en) * | 2022-12-02 | 2024-05-03 | 常州市精特电工机械有限公司 | Winding structure for production of fine enameled wire |
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