CN209841150U - Basalt fiber quality tracking system - Google Patents
Basalt fiber quality tracking system Download PDFInfo
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- CN209841150U CN209841150U CN201920597212.0U CN201920597212U CN209841150U CN 209841150 U CN209841150 U CN 209841150U CN 201920597212 U CN201920597212 U CN 201920597212U CN 209841150 U CN209841150 U CN 209841150U
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- basalt fiber
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Abstract
The utility model relates to a basalt fiber production field discloses a basalt fiber quality tracking system, including electronic weighing device, alarm device, host computer and server, alarm device and server respectively with host computer communication connection, alarm device includes N display mechanism, electronic weighing device includes N electronic scale and N printer, the electronic scale is used for weighing the weight of basalt fiber spinning cake; the upper computer is preset with a standard value range, acquires a weight value weighed by the electronic scale and compares the weight value with the standard value range to judge whether the quality of the basalt fiber spinning cake is qualified or not; and the display mechanism is used for displaying the mass information of the basalt fiber spinning cakes corresponding to the electronic scale. The staff can in time adjust production technology according to alarm device's warning information, guarantees that basalt fiber quality is in qualified scope, improves the stability of whole production line product quality.
Description
Technical Field
The utility model relates to a basalt fiber production field particularly, relates to a basalt fiber quality tracking system.
Background
The linear density is the mass per unit length of fiber, single yarn, net yarn, rope and the like, and is an index for describing the thickness degree of yarn, and the expression form of the linear density is divided into fixed length manufacturing and fixed weight manufacturing. Linear density is a common indicator of yarn thickness and is obtained by dividing the fiber or yarn mass by its length. The linear density of the fiber means the thickness degree of the fiber, and the linear density is one of important physical characteristics and geometrical characteristics of the fiber, which not only affects textile processing and product quality, but also is closely related to the wearability of the fabric. The legal units for linear density are tex (tex), thousandths, tenths and thousands of tex, called millitex (mtex), dtex (dtex), and kilotex (ktex), respectively, with greater linear density indicating a coarser fiber. TEX (TEX) is commonly referred to as "number" and refers to the weight grams of 1000 meters of fiber or yarn at a given moisture regain, TEX being 1000 g/L.
TEX is an acceptable quality parameter for basalt fibres with respect to glass fibres. The ordinary electronic scale can only weigh objects singly, cannot directly measure the TEX, can be obtained only by physical testing, needs a certain time and cannot reflect whether the TEX is stable or not in time in the production process of the basalt fiber. Therefore, it is very important to design a measuring system capable of reflecting the basalt fiber TEX in time.
SUMMERY OF THE UTILITY MODEL
An object of the utility model is to provide a basalt fiber quality tracker can the weight of real-time measurement basalt fiber spinning cake, reflects basalt fiber TEX value.
In order to realize the purpose, the utility model discloses a technical scheme be: a basalt fiber mass tracking system comprises an electronic weighing device, an alarm device, an upper computer and a server, wherein the alarm device and the server are respectively in communication connection with the upper computer; the electronic scale and the printer are respectively in communication connection with the upper computer, and the electronic scale is used for weighing the weight of the basalt fiber spinning cake; the upper computer is preset with a standard value range of the weight of the basalt fiber spinning cake, the upper computer can acquire the weight value weighed by the electronic scale and compare the weight value with the standard value range, and if the weight value is within the standard value range, the quality of the basalt fiber spinning cake is qualified; if the weight value exceeds the range of the standard value, the quality of the basalt fiber spinning cake is unqualified; the electronic scales, the printers and the display mechanisms are in one-to-one correspondence, the printers are used for printing the mass information of the basalt fiber spinning cakes corresponding to the electronic scales, and the display mechanisms are used for displaying the mass information of the basalt fiber spinning cakes corresponding to the electronic scales; and the server is used for storing the quality information of the basalt fiber spinning cakes transmitted by the upper computer.
Further, the upper computer is connected with the alarm device through a network cable, and the upper computer is connected with the server through an optical fiber.
The utility model has the advantages that:
the system weighs the basalt fiber spinning cake through the electronic weighing device, the upper computer compares weighing data with a standard value range, whether the quality (TEX value) of the basalt fiber spinning cake is qualified or not is judged, the quality information is transmitted to the alarm device, and the alarm device displays the quality information in real time and gives an alarm for unqualified information. The production process is timely adjusted by the worker according to the warning information, the basalt fiber produced after the production process is adjusted is subjected to TEX measurement through the system, the worker observes the display information of the alarm device again to track the quality of the basalt fiber, the quality of the basalt fiber is guaranteed to be within a qualified range, and the stability of the product quality of the whole production line is improved.
Drawings
Fig. 1 is a schematic structural view of the present invention;
reference numerals: 1-an upper computer, 2-an electronic weighing device, 21-an electronic scale, 22-a printer, 3-an alarm device and 4-a server.
Detailed Description
In order to make the objects, technical solutions and advantages of the present invention clearer, the technical solutions in the embodiments of the present invention are clearly and completely described below with reference to the accompanying drawings.
Referring to fig. 1, the basalt fiber mass tracking system comprises an electronic weighing device 2, an alarm device 3, an upper computer 1 and a server 4, wherein the alarm device 3 and the server 4 are respectively in communication connection with the upper computer 1, the alarm device 3 comprises N display mechanisms, the electronic weighing device 2 comprises N electronic scales 21 and N printers 22, and N is a positive integer; the electronic scale 21 and the printer 22 are respectively in communication connection with the upper computer 1, and the electronic scale 21 is used for weighing the weight of the basalt fiber spinning cakes; the upper computer 1 is preset with a standard value range of the weight of the basalt fiber spinning cake, the upper computer 1 can obtain a weight value weighed by the electronic scale 21 and compare the weight value with the standard value range, and if the weight value is within the standard value range, the quality of the basalt fiber spinning cake is qualified; if the weight value exceeds the range of the standard value, the quality of the basalt fiber spinning cake is unqualified; the electronic scales 21, the printers 22 and the display mechanisms are in one-to-one correspondence, the printers 22 are used for printing the mass information of the basalt fiber spinning cakes corresponding to the electronic scales 21, and the display mechanisms are used for displaying the mass information of the basalt fiber spinning cakes corresponding to the electronic scales 21; and the server 4 is used for storing the quality information of the basalt fiber spinning cakes transmitted by the upper computer 1.
The upper computer 1 is installed in a workshop control room, the electronic weighing device 2 is installed on a coiling layer, the alarm device 3 is installed on a wire leading layer, and the server 4 is installed in a central control room. An electronic scale 21 and a printer 22 of the electronic weighing device 2 are respectively connected with the upper computer 1 through network cables, the alarm device 3 is connected with the upper computer 1 through network cables, and the upper computer 1 is connected with the server 4 through optical fibers because the workshop control room is far away from the central control room.
In this embodiment, A, B, C, D, E, F six electronic scales are provided, the printers corresponding to the electronic scales are a ", B", C ", D", E ", and F" in this order, and the display mechanisms corresponding to the electronic scales in the alarm device are a ', B', C ', D', E ', and F' in this order.
The electronic scale sets up the exit end at the wire drawing machine, and the wire drawing machine produces the spinning cake and can weigh on the electronic scale, inputs the variety code of spinning cake and the wire drawing machine station code that corresponds on the electronic scale. For example: the electronic scale A weighs a weight value corresponding to a spinning cake produced by the wire drawing machine and transmits the weight value to an upper computer; the upper computer sets up spinning cake weight standard value scope in advance, and the upper computer obtains the spinning cake weight value that electronic scale A actually surveyed and compares it with standard value scope. If the actually measured weight value is within the range of the standard value, the TEX of the spinning cake produced by the wire drawing machine is qualified, and the upper computer transmits the TEX information of the spinning cake to a server for storage; the upper computer transmits TEX information of the spinning cake to a printer A, and the printer A prints out a qualified label; the upper computer sends the TEX information to the alarm device, a corresponding display mechanism A 'of the alarm device displays the TEX information (including variety codes and station codes), and at the moment, the background color of the display mechanism A' is displayed to be green, and the green indicates that the quality is qualified. If the actually measured weight value is not within the range of the standard value, the TEX of the spinning cake produced by the wire drawing machine is unqualified, and the upper computer transmits the unqualified TEX information of the spinning cake to a server for storage; and the upper computer transmits the unqualified TEX information of the spinning cake to a printer A, and the printer A prints an unqualified bar code label. The upper computer sends unqualified TEX information to an alarm device, and a corresponding display mechanism A' of the alarm device displays the TEX information (including variety codes and station codes); if the TEX value is higher than the standard value range, the background color of the display mechanism A 'is displayed as red, if the TEX value is lower than the standard value range, the background color of the display area A' is displayed as yellow, and the red and the yellow indicate that the quality is unqualified. And the working personnel adjust the head revolution of the wire drawing machine according to the display condition of the alarm device, and after the adjustment is finished, the corresponding display area of the alarm device is observed when the next spinning cake weighing is carried out, and if no alarm exists, the quality tracking is finished.
The above description is only a preferred embodiment of the present invention and is not intended to limit the present invention, and various modifications and changes may be made by those skilled in the art. Any modification, equivalent replacement, or improvement made within the spirit and principle of the present invention should be included in the protection scope of the present invention.
Claims (2)
1. A basalt fiber quality tracking system is characterized in that: the electronic weighing system comprises an electronic weighing device, an alarm device, an upper computer and a server, wherein the alarm device and the server are respectively in communication connection with the upper computer; the electronic scale and the printer are respectively in communication connection with the upper computer, and the electronic scale is used for weighing the weight of the basalt fiber spinning cake;
the upper computer is preset with a standard value range of the weight of the basalt fiber spinning cake, the upper computer can acquire the weight value weighed by the electronic scale and compare the weight value with the standard value range, and if the weight value is within the standard value range, the quality of the basalt fiber spinning cake is qualified; if the weight value exceeds the range of the standard value, the quality of the basalt fiber spinning cake is unqualified;
the electronic scales, the printers and the display mechanisms are in one-to-one correspondence, the printers are used for printing the mass information of the basalt fiber spinning cakes corresponding to the electronic scales, and the display mechanisms are used for displaying the mass information of the basalt fiber spinning cakes corresponding to the electronic scales;
and the server is used for storing the quality information of the basalt fiber spinning cakes transmitted by the upper computer.
2. The basalt fiber quality tracking system of claim 1, wherein: the upper computer is connected with the alarm device through a network cable, and the upper computer is connected with the server through an optical fiber.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201920597212.0U CN209841150U (en) | 2019-04-28 | 2019-04-28 | Basalt fiber quality tracking system |
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| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201920597212.0U CN209841150U (en) | 2019-04-28 | 2019-04-28 | Basalt fiber quality tracking system |
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| Publication Number | Publication Date |
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| CN209841150U true CN209841150U (en) | 2019-12-24 |
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| CN201920597212.0U Active CN209841150U (en) | 2019-04-28 | 2019-04-28 | Basalt fiber quality tracking system |
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Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN111115358A (en) * | 2020-02-19 | 2020-05-08 | 四川谦宜复合材料有限公司 | Control system and method for realizing automatic adjustment of linear density of basalt fiber |
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2019
- 2019-04-28 CN CN201920597212.0U patent/CN209841150U/en active Active
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN111115358A (en) * | 2020-02-19 | 2020-05-08 | 四川谦宜复合材料有限公司 | Control system and method for realizing automatic adjustment of linear density of basalt fiber |
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| GR01 | Patent grant | ||
| CP01 | Change in the name or title of a patent holder |
Address after: 618500 Luojiang County, Deyang City, Sichuan Province Patentee after: Sichuan Fiberglass Group Co.,Ltd. Address before: 618500 Luojiang County, Deyang City, Sichuan Province Patentee before: SICHUAN FIBERGLASS GROUP Co.,Ltd. |
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| CP01 | Change in the name or title of a patent holder |