CN209832728U - A molding device for brake block production - Google Patents
A molding device for brake block production Download PDFInfo
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- CN209832728U CN209832728U CN201920403838.3U CN201920403838U CN209832728U CN 209832728 U CN209832728 U CN 209832728U CN 201920403838 U CN201920403838 U CN 201920403838U CN 209832728 U CN209832728 U CN 209832728U
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Abstract
A mould pressing device for producing brake pads comprises an upper fixed station, a moving station, a middle fixed station and a base which are sequentially arranged from top to bottom, wherein the upper fixed station and the base are fixed through a plurality of positioning columns, the middle fixed station is fixed on the positioning columns, and the moving station is movably arranged on the positioning columns; a hydraulic shaft is arranged between the upper fixed table and the mobile table; the lower part of the mobile station is provided with a pressing plate, and the lower part of the pressing plate is provided with a plurality of pressing pieces; the middle fixing table is provided with a pore plate, the base is provided with a die table, a die is arranged on the die table, and the die is provided with a plurality of die pressing cavities corresponding to the lower pressing piece; and the base is also provided with a mobile platform. The utility model provides a molding device for brake block production can realize the mould pressing operation of a plurality of brake blocks in batches, and is efficient, convenient operation, and the security is high, and product quality is stable.
Description
Technical Field
The utility model belongs to car brake block production facility field, concretely relates to a molding device for brake block production.
Background
The brake pad is applied to a brake system of an automobile, is one of the most critical safety parts, and the quality of the brake effect is decisive for the brake pad. The brake pad is generally composed of a steel plate, an adhesive heat insulation layer and a friction block, wherein the heat insulation layer is made of a non-heat-transfer material and aims to insulate heat. The friction block consists of a friction material and an adhesive; when braking, the brake block is extruded on the brake disc or the brake drum to generate friction, so that the aim of decelerating the vehicle is fulfilled, and meanwhile, due to the friction effect, the friction block is gradually abraded in the long-term use process.
In the production process of the brake pad, the brake pad steel plate and the friction block are required to be adhered together through die pressing, and the firmness of the pressing determines the quality and the service life of the brake pad in the later period. At present, the mould pressing operation of brake block is realized through professional equipment, but this equipment once can only realize the mould pressing of a brake block, and is inefficient, and artifical participation degree is high, and to the brake block of different models, need change different mould pressing utensil simultaneously, and the device among the prior art realizes that this function is still more loaded down with trivial details.
Therefore, the present invention has been made in view of the above problems still existing in the prior art.
SUMMERY OF THE UTILITY MODEL
Not enough to above prior art, the utility model provides a molding device for brake block production can realize the mould pressing operation of a plurality of brake blocks in batches, and is efficient, convenient operation, and the security is high, and product quality is stable.
In order to solve the above technical problem, the present invention solves the above technical problems.
A mould pressing device for producing brake pads comprises an upper fixed station, a moving station, a middle fixed station and a base which are sequentially arranged from top to bottom, wherein the upper fixed station and the base are fixed through a plurality of positioning columns, the middle fixed station is fixed on the positioning columns, and the moving station is movably arranged on the positioning columns; a hydraulic shaft is arranged between the upper fixed table and the mobile table and used for driving the mobile table to move up and down; the lower part of the mobile station is provided with a pressing plate, and the lower part of the pressing plate is provided with a plurality of pressing pieces; the middle fixing table is provided with a pore plate, and the pore plate is provided with a plurality of through holes corresponding to the lower pressing piece; the base is provided with a die table, a die is arranged on the die table, and the die is provided with a plurality of die pressing cavities corresponding to the lower pressing piece; the base is further provided with a moving platform, one side of the die table is connected with a driving mechanism, and the driving mechanism drives the die table to move on the moving platform.
The mould pressing device for producing the brake pad in the prior art is simple in structure, basically operated singly, low in efficiency and relatively complex. The utility model discloses in, can carry out a large amount of mould pressing operations simultaneously, during the operation, the workman places a plurality of brake block steel sheets and clutch blocks in the mould pressing chamber on the mould, remove the orifice plate below with the mould platform after that, then hydraulic shaft drive mobile station pushes down, make down press after passing the through-hole on the orifice plate press on the clutch blocks, realize the mould pressing bonding operation of brake block steel sheet and clutch blocks after the application of force a period, the back is accomplished and is pushed down the piece and rise, actuating mechanism releases the mould, the workman takes out and places next batch of work piece, so a workman can realize large batch operation, the mould pressing efficiency has been improved greatly, the manufacturing cost of enterprise has been practiced thrift.
Preferably, the mould platform and the moving platform move through a sliding rail and sliding groove structure, so that good directionality in moving is ensured.
Preferably, the driving mechanism is an air cylinder, the air cylinder is arranged on an air cylinder table, a telescopic shaft of the air cylinder is connected with one side of the die table, the die table is driven to move through the air cylinder, and the opening, closing and control modes of the air cylinder are conventional technologies.
Preferably, the driving mechanism is a screw structure arranged between the mold table and the moving platform, a screw in the screw structure is driven by a motor, and the screw structure and the motor driving mode are conventional technologies.
Preferably, the two ends of the side face, facing the operator, of the molding device are respectively provided with a bar, the bar is provided with a safety sensing device, specifically an infrared sensing device, the equipment automatically stops when sensing that a hand enters a pressing space, and safety is high.
Preferably, limiting plates are arranged on two sides of the moving platform, so that the stability of the moving platform is guaranteed.
Preferably, the middle fixing table comprises fixing bodies symmetrically arranged on two sides, accommodating grooves are formed in the opposite side faces of the two fixing bodies, and the pore plate is arranged between the two accommodating grooves. This structure makes the assembly stability of orifice plate high.
Preferably, the pore plate is detachably arranged in the accommodating groove and can be replaced by pore plates with different specifications, so that the production of brake pads with different models is adapted; the installation mode can be the conventional modes such as nut fixing, buckling and bolt.
Preferably, the plurality of die pressing cavities on the die are regularly arranged, and the die pressing cavities are internally provided with the positioning bulges, so that the brake pad steel plate and the friction block are accurately positioned when placed, the die pressing effect is good, and the product yield is high.
Preferably, the mold is detachably arranged on the mold table, and the pressing plate is detachably arranged at the lower part of the moving table. The brake pad can be replaced by dies and pressing plates with different specifications, and is suitable for the production of brake pads with different models; the installation mode can be the conventional modes such as nut fixing, buckling and bolt.
Compared with the prior art, the utility model discloses following beneficial effect has: the utility model provides a molding device for brake block production, can realize the mould pressing operation of a plurality of brake blocks in batches, it is efficient, convenient operation, the security is high, and product quality is stable.
Drawings
Fig. 1 is a front view of the mold pressing device of the present invention in the mold-opened state.
Fig. 2 is a front view of the molding device of the present invention in a mold clamping state.
Fig. 3 is an enlarged view of the area a in fig. 1.
Fig. 4 is a side view of the molding device of the present invention in the mold-opened state.
Fig. 5 is a side view of the molding device of the present invention in a mold clamping state.
Fig. 6 is an enlarged view of the region B in fig. 4.
FIG. 7 is a schematic view of the molding apparatus after omitting the orifice plate, the platen, and the mold.
Fig. 8 is a schematic view of an orifice plate according to the present invention.
Fig. 9 is a schematic view of a mold according to the present invention.
FIG. 10 is a schematic view of the mold after the brake plate and the friction block are placed thereon.
FIG. 11 is a schematic view of the brake pad after molding.
FIG. 12 is a schematic view of another brake pad after molding.
Detailed Description
The present invention will be described in further detail with reference to the accompanying drawings and specific embodiments.
The embodiments described below by referring to the drawings are exemplary only for explaining the present invention and are not construed as limiting the present invention, in which the same or similar reference numerals denote the same or similar elements or elements having the same or similar functions throughout.
In the description of the present invention, it is to be understood that the term: the center, vertically, transversely, length, width, thickness, upper and lower, preceding, back, left and right, vertical, level, top, end, inside and outside, clockwise, anticlockwise etc. indicate position or positional relationship for based on the position or positional relationship that the drawing shows, just for the convenience of description the utility model discloses and simplified description, consequently can not be understood as the restriction of the utility model. Furthermore, the terms: first, second, etc. are used for descriptive purposes only and are not to be construed as indicating or implying relative importance or implicitly indicating the number of technical features shown. In the description of the present invention, unless explicitly stated or limited otherwise, the terms: mounting, connecting, etc. should be understood broadly, and those skilled in the art will understand the specific meaning of the terms in this application as they pertain to the particular situation.
Referring to fig. 1 to 12, the utility model discloses in relate to a molding press for brake block production, include from last fixed station 1, mobile station 2, well fixed station 3, the base 4 that sets gradually extremely down, it is fixed through a plurality of reference columns 6 to go up between fixed station 1 and the base 4, well fixed station 3 is fixed on the reference column 6, mobile station 2 removes and locates on the reference column 6. In addition, in this application, the both ends of molding device orientation operating personnel's side are equipped with bar 17 respectively, be equipped with safety induction system 171 on the bar 17, specifically be infrared induction system, sense equipment automatic shutdown when the staff enters into the space of pushing down, the security is high.
In the utility model, a hydraulic shaft 5 is arranged between the upper fixed station 1 and the mobile station 2 and is used for driving the mobile station 2 to move up and down; a pressing plate 7 is arranged at the lower part of the mobile station 2, and a plurality of lower pressing pieces 71 are arranged at the lower part of the pressing plate 7; in the utility model, the middle fixing table 3 is provided with a pore plate 8, and the pore plate 8 is provided with a plurality of through holes 81 corresponding to the lower pressing piece 71; specifically, the middle fixing table 3 comprises fixing bodies symmetrically arranged on two sides, accommodating grooves 33 are formed in opposite side surfaces of the two fixing bodies, the pore plate 8 can be detachably arranged between the two accommodating grooves 33 and can be replaced by pore plates 8 of different specifications, and the middle fixing table is suitable for production of brake pads of different models; the installation mode can be the conventional modes such as nut fixing, buckling and bolt.
In the utility model, a mold table 9 is arranged on the base 4, a mold 95 is arranged on the mold table 9, and a plurality of mold pressing cavities 951 corresponding to the lower pressing piece 71 are arranged on the mold 95; the die table is characterized in that a moving platform 10 is further arranged on the base 4, limiting plates 102 are arranged on two sides of the moving platform 10, one side of the die table 9 is connected with a driving mechanism, and the driving mechanism drives the die table 9 to move on the moving platform 10. Specifically, the mold table 9 and the moving platform 10 move through a sliding rail and sliding groove structure, so that good directionality in moving is ensured. As shown in fig. 3, the moving platform 10 is provided with three protruding sliding rails 101, and the sliding rails 101 are embedded into sliding grooves at the bottom of the mold table 9 to realize directional sliding. In this embodiment, the driving mechanism is an air cylinder 91, the air cylinder 91 is disposed on an air cylinder table 93, a telescopic shaft 92 of the air cylinder 91 is connected to one side of the mold table 9, the movement of the mold table 9 is driven by the air cylinder 91, and the opening and closing and control of the air cylinder are conventional techniques.
In another embodiment of the present application, the driving mechanism is a screw structure disposed between the mold table 9 and the moving platform 10, a screw in the screw structure is driven by a motor, and the screw structure and the motor driving manner are conventional techniques.
In this embodiment, a plurality of mold pressing cavities 951 of the mold 95 are regularly arranged, and positioning protrusions 952 are disposed in the mold pressing cavities 951. The mold 95 is detachably arranged on the mold table 9, and the pressing plate 7 is detachably arranged on the lower part of the mobile station 2 and can be replaced by different specifications. In the present application, the connection and control of the hydraulic shaft 5 and other driving devices are conventional.
The utility model discloses in, can carry out a large amount of mould pressing operations simultaneously, during the operation, the workman places a plurality of brake block steel sheet 99 and clutch blocks 98 in mould pressing chamber 951 on mould 95, fixes a position when the protruding 952 of location in the mould pressing chamber 951 is used for placing. And then, the die table 9 is moved to the position below the pore plate 8, the hydraulic shaft 5 drives the moving table 2 to press downwards, the pressing piece 71 penetrates through the through hole 81 in the pore plate 8 and then presses the friction block 98, the die pressing and bonding operation of the brake pad steel plate and the friction block is realized after a period of force application, the pressing piece is lifted after the completion, the driving mechanism pushes out the die, and the worker takes out and places the next batch of workpieces.
More than, the utility model provides a molding device for brake block production can realize the mould pressing operation of a plurality of brake blocks in batches, and is efficient, convenient operation, and the security is high, and product quality is stable.
The protection scope of the present invention includes but is not limited to the above embodiments, the protection scope of the present invention is subject to the claims, and any replacement, deformation, and improvement that can be easily conceived by those skilled in the art made by the present technology all fall into the protection scope of the present invention.
Claims (10)
1. The mould pressing device for producing the brake pad is characterized by comprising an upper fixed platform (1), a moving platform (2), a middle fixed platform (3) and a base (4) which are sequentially arranged from top to bottom, wherein the upper fixed platform (1) and the base (4) are fixed through a plurality of positioning columns (6), the middle fixed platform (3) is fixed on the positioning columns (6), and the moving platform (2) is movably arranged on the positioning columns (6);
a hydraulic shaft (5) is arranged between the upper fixed table (1) and the movable table (2) and is used for driving the movable table (2) to move up and down; a pressing plate (7) is arranged at the lower part of the mobile station (2), and a plurality of pressing pieces (71) are arranged at the lower part of the pressing plate (7);
the middle fixing table (3) is provided with a pore plate (8), and the pore plate (8) is provided with a plurality of through holes (81) corresponding to the pressing piece (71);
a mould table (9) is arranged on the base (4), a mould (95) is arranged on the mould table (9), and a plurality of mould pressing cavities (951) corresponding to the pressing piece (71) are arranged on the mould (95); the mould is characterized in that a moving platform (10) is further arranged on the base (4), one side of the mould table (9) is connected with a driving mechanism, and the driving mechanism drives the mould table (9) to move on the moving platform (10).
2. A moulding device for producing brake pads according to claim 1, characterized in that the mould table (9) and the moving platform (10) are moved by a sliding track and sliding groove structure.
3. The molding device for producing brake pads according to claim 1, wherein the driving mechanism is an air cylinder (91), the air cylinder (91) is arranged on an air cylinder table (93), and a telescopic shaft (92) of the air cylinder (91) is connected with one side of the mold table (9).
4. A molding device for producing brake pads according to claim 1, characterized in that the driving mechanism is a screw structure arranged between the mold table (9) and the moving platform (10), and a screw in the screw structure is driven by a motor.
5. The molding device for producing brake pads according to claim 1, wherein the molding device is provided with a bar (17) at each end of the side facing the operator, and the bar (17) is provided with a safety sensing device (171).
6. Moulding device for the production of brake pads according to claim 1, characterized in that the mobile platform (10) is provided with stop plates (102) on both sides.
7. Moulding device for the production of brake pads according to any one of claims 1 to 6, characterized in that said intermediate fixing station (3) comprises fixing bodies arranged bilaterally symmetrically, the opposite sides of the two fixing bodies being provided with receiving slots (33), said orifice plate (8) being interposed between the two receiving slots (33).
8. Moulding device for the production of brake linings according to claim 7, characterized in that the perforated plate (8) is removably arranged in the receiving groove (33).
9. A molding device for manufacturing brake pads according to any one of claims 1 to 6, wherein a plurality of molding cavities (951) are regularly arranged on the mold (95), and positioning protrusions (952) are provided in the molding cavities (951).
10. The molding device for producing brake pads according to any one of claims 1 to 6, wherein the mold (95) is detachably mounted on the mold table (9), and the pressing plate (7) is detachably mounted on the lower portion of the movable table (2).
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201920403838.3U CN209832728U (en) | 2019-03-28 | 2019-03-28 | A molding device for brake block production |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201920403838.3U CN209832728U (en) | 2019-03-28 | 2019-03-28 | A molding device for brake block production |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN209832728U true CN209832728U (en) | 2019-12-24 |
Family
ID=68908618
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201920403838.3U Active CN209832728U (en) | 2019-03-28 | 2019-03-28 | A molding device for brake block production |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN209832728U (en) |
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2019
- 2019-03-28 CN CN201920403838.3U patent/CN209832728U/en active Active
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