CN209832580U

CN209832580U - Rubber roll winding equipment

Info

Publication number: CN209832580U
Application number: CN201920045339.1U
Authority: CN
Inventors: 叶文明; 叶江辉
Original assignee: Jiangsu Jinye Cots Co Ltd
Current assignee: Jiangsu Jinye Cots Co Ltd
Priority date: 2019-01-10
Filing date: 2019-01-10
Publication date: 2019-12-24
Anticipated expiration: 2029-01-10

Abstract

The utility model discloses a rubber roller winding device, which comprises an extruder seat body, a control cabinet, an extruder, a rubber flattening and stretching mechanism, a winding mechanism, a gluing mechanism, a frame body and a transmission motor, wherein the rubber flattening and stretching mechanism is arranged, which is beneficial to fusing and bonding rubber sheets with an axle core or rubber sheets at a faster speed when winding, thereby effectively ensuring the compactness of the rubber roller; by arranging the floating rollers, when the shaft core is coated with glue, the floating rollers can float up and down to coordinate the extrusion speed of the extruder and the rotation speed of the shaft core, so that the material storage effect is realized; through the arrangement of the transmission motor and the winding mechanism, the dismounting is convenient, after one shaft core is wound, the installation of the other shaft core is convenient, and the equipment productivity is improved; through setting up rubber coating mechanism, can carry out the rubber coating to the rubber roll of different thickness, glue the below that the box is located the axle core moreover, can collect the colloid that drips, avoided the waste of colloid, saved the colloid resource.

Description

Rubber roll winding equipment

Technical Field

The utility model relates to a rubber roll winding equipment technical field specifically is a rubber roll winding equipment.

Background

The traditional method for producing rubber rollers by rubber enterprises is to attach rubber calendering sheets to a rotating axle core for manufacturing. In the new manufacturing method, the rubber sheet is pressed out and attached to the rotating shaft core moving along the axial direction, but with the continuous development of information technology, the equipment can not meet the requirements of market and social development, and the main technical problems at present are as follows: (1) the end face cannot be pasted with glue once; (2) the automation degree of the rubberizing process is not high; (3) no quality detection standard; (4) the thickness error of the adhesive is large.

The invention provides a rubberizing type rubber roll winding machine with the name of 201720813706.9, which comprises a machine body and a transmission steering mechanism, wherein a gear set is fixedly arranged inside the machine body, the surface of the gear set is connected with a belt in a sliding manner, the output end of the belt is connected with a pre-dipping groove, the lower surface of the belt is also fixedly provided with a tension controller, the pre-dipping groove is fixedly provided with a press roll, the right end of the pre-dipping groove is fixedly connected with a hook shaft, the right end of the transmission steering mechanism is connected with a sliding rail, the upper surface of the sliding rail is fixedly provided with a clamping groove, the right side surface of the machine body is also fixedly provided with a core mold front seat, the right end of the core mold front seat is connected with a core mold, the right end of the core mold is also connected with a spiral winding shaft in a sliding manner, the transmission gap is reduced, the transmission, the production period is shortened, and the production efficiency is improved. But current rubberizing formula rubber roll coiler still exists, need to consolidate axle core and rubber brush when rubber and axle core twine, but the brush is glued unevenly, can not carry out automatic adjustment according to the winding rubber number of turns, to the collection that the colloid that drips can not be fine, has caused the waste of resource to and do not flatten the problem of heating to the rubber of extruding in the winding.

SUMMERY OF THE UTILITY MODEL

Technical problem to be solved

The utility model provides a not enough to prior art, the utility model provides a rubber roll winding equipment has solved current rubberizing formula rubber roll coiler and has still existed, need consolidate axle core and rubber brush glue when rubber and axle core winding, but the brush glue is inhomogeneous, can not carry out automatic adjustment according to winding rubber number of turns, to the collection that the colloid of drippage can not be fine, has caused the waste of resource to and do not flatten the problem of heating to the rubber of extruding in the winding.

(II) technical scheme

In order to achieve the above object, the utility model provides a following technical scheme: a rubber roller winding device comprises an extruder base body, a control cabinet, an extruder, a rubber flattening and stretching mechanism, a winding mechanism, a gluing mechanism, a frame body and a transmission motor, wherein the control cabinet is installed at the left end of the extruder base body through a bolt and is connected with an external commercial power through a wire; the extruder is arranged on the upper part of the extruder seat body through a bolt and is connected with the control cabinet through a wire; the rubber flattening and stretching mechanism is arranged at the right end of the extruder and is arranged on the frame body through bolts; the winding mechanism is arranged on the right side of the rubber flattening and stretching mechanism, is fixed with the frame body through bolts and is connected with the control cabinet through a wire; the glue coating mechanism is arranged below the winding mechanism and is in flexible contact with the winding mechanism; the transmission motor is installed on the frame body through a bolt, connected with the control cabinet through a wire and connected with the winding mechanism in a transmission mode.

The rubber flattening and stretching mechanism comprises a mounting seat, a flattening roller, a floating roller, a heating roller, an adjusting rod and a tensioning roller, wherein the mounting seat is mounted on the frame body through a bolt; the number of the flattening rollers is 2, the flattening rollers are movably connected with the mounting seat through bearing seats, and the setting height of the flattening rollers is consistent with the height of an extrusion opening of the extruder; the floating roller is arranged at the right lower part of the flattening roller and is movably connected with the mounting seat; the heating roller is arranged at the right upper part of the mounting seat and is connected with the control cabinet through a lead; the adjusting rod is arranged on the right side of the heating roller through a bolt; the tensioning roller and the adjusting rod are detachably connected.

The winding mechanism comprises a frame body, a shaft core, a coupler, a transmission shaft and a transmission wheel, wherein the shaft core is clamped at the upper end of the frame body, and the right end of the shaft core is connected with the transmission shaft through the coupler; the transmission shaft is connected with the frame body through a bearing seat; 2 driving wheels are adopted and are respectively connected with the transmission shaft and an output shaft of the transmission motor in a matching way; the transmission wheel is connected with the transmission wheel through a transmission belt.

The glue spreading mechanism comprises 2 mounting frames, a hanging bracket, glue spreading cloth, glue spreading wheels and a glue basin, and the mounting frames are mounted on the frame body through bolts; the hanger is connected with the mounting frame through a bolt; the number of the glue coating wheels is 2, and the glue coating wheels are connected with the hanging bracket through rotating shafts; the glue coating wheels are connected through glue coating cloth; the rubber basin is fixed with the mounting frame through a bolt.

(III) advantageous effects

The utility model provides a rubber roll winding equipment. The method has the following beneficial effects:

(1) the utility model discloses a set up the rubber stretching mechanism that flattens, the rubber after coming out from the extruder gets into the flattening roller, flattens rubber, then gets into the warming mill through the floating roll, and the warming mill heats the sheet rubber, is favorable to making sheet rubber and axle core or and the sheet rubber between can fuse and bond with very fast speed in the winding, the effectual compactness of guaranteeing the rubber roll.

(2) The utility model discloses a set up the floating roll, when the counter shaft core is glued, the floating roll can fluctuate to coordinate the extrusion speed of extruder and the slew velocity of axle core, play the storage effect.

(3) The utility model discloses an establish drive machine and put winding mechanism, drive machine passes through the drive wheel and the transmission shaft drives the axle core rotates the winding that realizes the sheet rubber in winding, because the axle core passes through the coupling joint with the transmission shaft, it is convenient to dismantle, after winding an axle core, is convenient for to the installation of another axle core, has improved equipment productivity.

(4) The utility model discloses a set up rubber coating mechanism, because the rubber coating wheel adopts 2, and the rubber coating wheel of below is located gluey box, soak in gluing, when the rubber coating, the rotation of axle core drives the rotation of rubber coating cloth, glue on the rubber coating cloth is on the axle core, the bonding of the sheet rubber of being convenient for, along with the thickness of sheet rubber constantly increases, the outmost rubber coating of the sheet rubber of can automatic laminating of rubber coating cloth, because be the flexonics between rubber coating cloth and the sheet rubber, can carry out the rubber coating to the rubber roll of different thickness, glue the box and be located the below of axle core moreover, can collect the colloid that drips, the effectual waste of avoiding the colloid, the colloid resource has been saved.

Drawings

Fig. 1 is a schematic structural view of the present invention;

fig. 2 is the structural schematic diagram of the rubber flattening and stretching mechanism of the utility model.

Fig. 3 is a schematic structural diagram of the winding mechanism of the present invention.

Fig. 4 is a schematic structural view of the glue spreading mechanism of the present invention.

In the figure: 1 extruder pedestal, 2 switch boards, 3 extruders, 4 rubber stretching mechanism that flattens, 41 mount pads, 42 flattening rollers, 43 floating roll, 44 heating rollers, 45 adjusting rods, 46 tensioning roller, 5 winding mechanism, 51 support body, 52 axle cores, 53 shaft couplings, 54 transmission shafts, 55 drive wheels, 6 rubber coating mechanism, 61 mounting bracket, 62 gallows, 63 rubber coating cloth, 64 rubber coating wheel, 65 gluey basin, 7 support body, 8 driving motor.

Detailed Description

The technical solutions in the embodiments of the present invention will be described clearly and completely with reference to the accompanying drawings in the embodiments of the present invention, and it is obvious that the described embodiments are only some embodiments of the present invention, not all embodiments. Based on the embodiments in the present invention, all other embodiments obtained by a person skilled in the art without creative work belong to the protection scope of the present invention.

Example 1

As shown in fig. 1-4, the utility model provides a technical solution: a rubber roller winding device comprises an extruder base body, a control cabinet, an extruder, a rubber flattening and stretching mechanism, a winding mechanism, a gluing mechanism, a frame body and a transmission motor, wherein the control cabinet is installed at the left end of the extruder base body through a bolt and is connected with an external commercial power through a wire; the extruder is arranged on the upper part of the extruder seat body through a bolt and is connected with the control cabinet through a wire; the rubber flattening and stretching mechanism is arranged at the right end of the extruder and is arranged on the frame body through bolts; the winding mechanism is arranged on the right side of the rubber flattening and stretching mechanism, is fixed with the frame body through bolts and is connected with the control cabinet through a wire; the glue coating mechanism is arranged below the winding mechanism and is in flexible contact with the winding mechanism; the transmission motor is installed on the frame body through a bolt, connected with the control cabinet through a wire and connected with the winding mechanism in a transmission mode.

Example 2

A rubber roller winding device comprises an extruder base body, a control cabinet, an extruder, a rubber flattening and stretching mechanism, a winding mechanism, a gluing mechanism, a frame body and a transmission motor, wherein the control cabinet is installed at the left end of the extruder base body through a bolt and is connected with an external commercial power through a wire; the extruder is arranged on the upper part of the extruder seat body through a bolt and is connected with the control cabinet through a wire; the rubber flattening and stretching mechanism is arranged at the right end of the extruder and is arranged on the frame body through bolts; the winding mechanism is arranged on the right side of the rubber flattening and stretching mechanism, is fixed with the frame body through bolts and is connected with the control cabinet through a wire; the glue coating mechanism is arranged below the winding mechanism and is in flexible contact with the winding mechanism; the transmission motor is installed on the frame body through a bolt, connected with the control cabinet through a wire and connected with the winding mechanism in a transmission mode.

Preferably, the rubber flattening and stretching mechanism comprises a mounting seat, a flattening roller, a floating roller, a heating roller, an adjusting rod and a tensioning roller, wherein the mounting seat is mounted on the frame body through a bolt; the number of the flattening rollers is 2, the flattening rollers are movably connected with the mounting seat through bearing seats, and the setting height of the flattening rollers is consistent with the height of an extrusion opening of the extruder; the floating roller is arranged at the right lower part of the flattening roller and is movably connected with the mounting seat; the heating roller is arranged at the right upper part of the mounting seat and is connected with the control cabinet through a lead; the adjusting rod is arranged on the right side of the heating roller through a bolt; the tensioning roller and the adjusting rod are detachably connected.

Example 3

Preferably, the winding mechanism comprises a frame body, a shaft core, a coupler, a transmission shaft and a transmission wheel, wherein the shaft core is clamped at the upper end of the frame body, and the right end of the shaft core is connected with the transmission shaft through the coupler; the transmission shaft is connected with the frame body through a bearing seat; 2 driving wheels are adopted and are respectively connected with the transmission shaft and an output shaft of the transmission motor in a matching way; the transmission wheel is connected with the transmission wheel through a transmission belt.

Example 4

Preferably, the glue spreading mechanism comprises 2 mounting frames, a hanging bracket, glue spreading cloth, glue spreading wheels and glue basins, and the mounting frames are mounted on the frame body through bolts; the hanger is connected with the mounting frame through a bolt; the number of the glue coating wheels is 2, and the glue coating wheels are connected with the hanging bracket through rotating shafts; the glue coating wheels are connected through glue coating cloth; the rubber basin is fixed with the mounting frame through a bolt.

Example 5

When in use, the rubber coming out of the extruder 3 enters the flattening roller 42 to flatten the rubber, and then enters the heating roller 44 through the floating roller 43, the heating roller 44 heats the rubber sheet, which is beneficial to leading the rubber sheet to be fused and bonded with the shaft core 52 or with the rubber sheet at a higher speed when winding, effectively ensuring the compactness of the rubber roller, when the shaft core 52 is coated with rubber, the floating roller 43 can float up and down to coordinate the extrusion speed of the extruder 3 and the rotation speed of the shaft core 52, playing a role of material storage, when winding, the transmission motor 8 drives the shaft core 52 to rotate through the transmission wheel 55 and the transmission shaft 54 to realize the winding of the rubber sheet, because the shaft core 52 is connected with the transmission shaft 55 through the coupler 53, the dismounting is convenient, when winding one shaft core 52, the installation of the other shaft core 52 is convenient, the equipment productivity is improved, because the glue spreader 64 adopts 2, and the glue spreader 64 of below is located gluey box 65, soak in gluey, when the rubber coating, the rotation of axle core 52 drives the rotation of rubberizing cloth 63, glue on the rubberizing cloth 63 is on axle core 52, the bonding of the sheet rubber of being convenient for, thickness along with the sheet rubber constantly increases, the outmost rubber coating of rubberizing cloth 63 meeting automatic laminating sheet rubber, because be the flexible contact between rubberizing cloth 63 and the sheet rubber, can carry out the rubber coating to the rubber roll of different thickness, and glue box 65 and be located the below of axle core 52, can collect the colloid that drips, the effectual waste of avoiding the colloid, the colloid resource has been saved.

To sum up can obtain, this rubber roll winding equipment, including extruder pedestal 1 through the setting, switch board 2, extruder 3, rubber flattening and stretching mechanism 4, winding mechanism 5, rubber coating mechanism 6, frame body 7 and driving motor 8, it still exists to have solved current rubberizing formula rubber roll winding machine, need to consolidate axle core and rubber brush when rubber and axle core winding, but the brush is glued inhomogeneous, can not carry out automatic adjustment according to the winding rubber number of turns, the collection that can not be fine to the colloid of drippage, the waste of resource has been caused, and do not flatten and the problem of heating to the rubber of extruding in the winding.

It is noted that, herein, relational terms such as first and second, and the like may be used solely to distinguish one entity or action from another entity or action without necessarily requiring or implying any actual such relationship or order between such entities or actions. Also, the terms "comprises," "comprising," or any other variation thereof, are intended to cover a non-exclusive inclusion, such that a process, method, article, or apparatus that comprises a list of elements does not include only those elements but may include other elements not expressly listed or inherent to such process, method, article, or apparatus. Without further limitation, an element defined by the phrase "comprising an … …" does not exclude the presence of other identical elements in a process, method, article, or apparatus that comprises the element.

Although embodiments of the present invention have been shown and described, it will be appreciated by those skilled in the art that changes, modifications, substitutions and alterations can be made in these embodiments without departing from the principles and spirit of the invention, the scope of which is defined in the appended claims and their equivalents.

Claims

1. A rubber roll winding apparatus characterized in that: the rubber roll winding equipment comprises an extruder base body (1), a control cabinet (2), an extruder (3), a rubber flattening and stretching mechanism (4), a winding mechanism (5), a gluing mechanism (6), a base body (7) and a transmission motor (8), wherein the control cabinet (2) is installed at the left end of the extruder base body (1) through a bolt and is connected with an external commercial power through a wire; the extruder (3) is arranged on the upper part of the extruder seat body (1) through a bolt and is connected with the control cabinet (2) through a wire; the rubber flattening and stretching mechanism (4) is arranged at the right end of the extruder (3) and is installed on the frame body (7) through bolts; the winding mechanism (5) is arranged on the right side of the rubber flattening and stretching mechanism (4), is fixed with the frame body (7) through bolts and is connected with the control cabinet (2) through a wire; the glue coating mechanism (6) is arranged below the winding mechanism (5) and is in flexible contact with the winding mechanism (5); the transmission motor (8) is installed on the frame body (7) through bolts, is connected with the control cabinet (2) through a lead and is in transmission connection with the winding mechanism (5).

2. The rubber roller winding apparatus according to claim 1, wherein: the rubber flattening and stretching mechanism (4) comprises a mounting seat (41), a flattening roller (42), a floating roller (43), a heating roller (44), an adjusting rod (45) and a tensioning roller (46), wherein the mounting seat (41) is mounted on the frame body (7) through a bolt; 2 flattening rollers (42) are movably connected with the mounting seat (41) through bearing seats, and the setting height of the flattening rollers is consistent with the height of an extrusion opening of the extruder (3); the floating roller (43) is arranged at the right lower part of the flattening roller (42) and is movably connected with the mounting seat (41); the heating roller (44) is arranged at the right upper part of the mounting seat (41) and is connected with the control cabinet (2) through a lead; the adjusting rod (45) is arranged on the right side of the heating roller (44) through a bolt; the tensioning roller (46) is detachably connected with the adjusting rod (45).

3. The rubber roller winding apparatus according to claim 1, wherein: the winding mechanism (5) comprises a frame body (51), a shaft core (52), a coupler (53), a transmission shaft (54) and a transmission wheel (55), wherein the shaft core (52) is clamped at the upper end of the frame body (51), and the right end of the shaft core is connected with the transmission shaft (54) through the coupler (53); the transmission shaft (54) is connected with the frame body (51) through a bearing seat; 2 driving wheels (55) are respectively connected with the transmission shaft (54) and the output shaft of the transmission motor (8) in a matching way; the transmission wheel (55) is connected with the transmission wheel (55) through a transmission belt.

4. The rubber roller winding apparatus according to claim 1, wherein: the glue spreading mechanism (6) comprises an installation frame (61), a hanging bracket (62), glue spreading cloth (63), glue spreading wheels (64) and glue basins (65), wherein 2 installation frames (61) are installed on the frame body (7) through bolts; the hanger (62) is connected with the mounting rack (61) through bolts; 2 glue coating wheels (64) are adopted and are connected with the hanging bracket (62) through rotating shafts; the number of the glue coating wheels (64) is 2, and the glue coating wheels (64) are connected with the glue coating wheels (64) through glue coating cloth (63); the rubber basin (65) is fixed with the mounting frame (61) through bolts.