CN209832020U - Mould for manufacturing acoustic board - Google Patents

Mould for manufacturing acoustic board Download PDF

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Publication number
CN209832020U
CN209832020U CN201920087943.0U CN201920087943U CN209832020U CN 209832020 U CN209832020 U CN 209832020U CN 201920087943 U CN201920087943 U CN 201920087943U CN 209832020 U CN209832020 U CN 209832020U
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CN
China
Prior art keywords
plate
bottom plate
side plates
sides
grooves
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CN201920087943.0U
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Chinese (zh)
Inventor
孟新利
任晋霞
王高峰
李晓强
梁菁
李娟莉
崔海云
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Hande United (beijing) Wind Technology Institute Co Ltd
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Hande United (beijing) Wind Technology Institute Co Ltd
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Priority to CN201920087943.0U priority Critical patent/CN209832020U/en
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Abstract

A mould for manufacturing a sound absorption plate belongs to a mould for manufacturing an environmental protection facility and comprises a bottom plate, side plates and an upper plate, wherein the bottom plate is placed on a vibration platform, the two side plates are arranged on two sides of the bottom plate and plug openings on two sides of the bottom plate to form a pentahedron, and the upper plate is arranged on the bottom plate and the side plates and is fixed by mounting bolts; the bottom plate is a U-shaped groove plate, a plurality of grooves are arranged at the bottom of the U-shaped groove plate, curves of the grooves are y + z/9 =1, wherein 1 < y < 1, 0 < z < 3, round steel is arranged at convex positions among the plurality of grooves, and stoppers are used for limiting side plates on two sides; the side plates are convex plates with middle bulges and two concave sides, and the middle bulges are provided with side plate round steel; the side plates are limited by the stop blocks on the two sides of the bottom plate; the upper plate is provided with a plurality of trapezoidal grooves with trapezoidal sections, and threaded holes are formed in the periphery of the upper plate. The utility model discloses corrosion resistance is better, sound absorption performance is better, the mould device of the acoustic baffle that weatherability is more excellent. The die is relatively simple in manufacturing process and simple in manufacturing procedure.

Description

Mould for manufacturing acoustic board
Technical Field
The invention belongs to the field of manufacturing dies for environmental protection facilities, and mainly relates to a manufacturing die for manufacturing sound-absorbing boards for railway operation noise control, which is used for the noise control technology of high-speed railways, in particular to a manufacturing die for the sound-absorbing boards applied to two sides of a railway road.
Background
Along with the large-scale construction of 350 km/h and 250 km/h domestic high-speed railways, intercity trains, magnetic suspension trains, expressways and urban expressways, the high-speed moving trains and automobiles inevitably cause noise pollution to surrounding environments and residents along the lines, the noise pollution increasingly becomes a large toxic tumor which seriously influences the physical and mental health and the quality of life of people, and the problem of urgent need to be solved in economic development is how to control the noise pollution. The novel sound absorption plate has a remarkable sound absorption effect, and the novel sound insulation plate die solves the problems and is researched and developed.
Disclosure of Invention
The invention aims to provide a mould for manufacturing a sound absorption plate, which has better corrosion resistance, sound absorption performance and weather resistance. The die is relatively simple in manufacturing process and simple in manufacturing procedure.
A mould for manufacturing an acoustic board is characterized by comprising a bottom plate, side plates, an upper plate and mounting bolts; the bottom plate is placed on the vibration platform, three sides of the bottom plate are open and are in a U shape, the two side plates are placed at the corresponding openings at the two sides of the bottom plate and plug the openings at the two sides of the bottom plate to form a pentahedron, and the upper plate is arranged on the bottom plate and the side plates and is fixed by mounting bolts; the bottom plate is a U-shaped groove plate, and is characterized in that a plurality of grooves are arranged at the bottom of the U-shaped groove plate, the curves of the grooves are y + z/9 =1, wherein 1 < y < 1, 0 < z < 3, round steel is arranged at the convex positions among the grooves, four stop blocks are arranged on two sides of the bottom plate in the direction perpendicular to the grooves, and threaded holes are formed in the stop blocks; the stop block is used for limiting the side plates at two sides, so that the U-shaped bottom plate and the side plates form a rectangular groove die, and a threaded hole in the stop block is used for fastening the upper plate;
the side plates are convex plates with middle bulges and two concave sides, and the middle bulges are provided with side plate round steel; the side plates are limited by the stop blocks on the two sides of the bottom plate; the upper plate is provided with a plurality of trapezoidal grooves with trapezoidal sections, and threaded holes are formed in the periphery of the upper plate.
The sound absorption plate manufactured by the invention can form a production line, the manufacturing time and cost are shortened, the manufactured sound absorption plate is assembled in a factory after being prefabricated, the field installation is realized, the construction is convenient, the efficiency is improved, the factory equipment, the equipment modularization and the module pipelining are realized; the structure that the acoustic baffle independent combination has reduced the installation construction degree of difficulty, makes things convenient for the material transportation, and easily change has realized the installation simplification, simple intellectuality. Compared with various non-metallic sound barriers in the existing market, the non-metallic sound barrier has better strength, rigidity and durability, is more beneficial to the optimization of the stress structure of the sound barrier, has low manufacturing cost and operation cost, and also saves a large amount of labor cost.
And the multi-angle of acoustic baffle panel, the arch makes the reflected sound effectively reduce, and the micropore utility of acoustic baffle and the space of acoustic baffle are further increased and are inhaled the sound insulation effect, and the noise that the train operation produced is at first fallen the noise by a wide margin through the acoustic baffle, and the use of falling the noise of noise control barrier such as specially adapted highway, railway, city elevated, urban rail transit and underground building such as tunnel, underground garage, secret market also can use in municipal works such as city district, park. The maintenance is avoided, the durability is improved, the factory prefabrication is realized, and the noise reduction effect is excellent.
Drawings
Fig. 1 is a plan view of a mold for a sound-absorbing panel according to the present invention.
Fig. 2 is a cross-sectional view taken along a-a of fig. 1.
Fig. 3 is a cross-sectional view taken along line B-B of fig. 1.
Fig. 4 is a plan view of the acoustical backplane of the present invention.
FIG. 5 is a cross-sectional view taken along line C-C of FIG. 4
FIG. 6 is a side panel view of the sound absorption of the present invention
FIG. 7 is a drawing of the upper plate of the present invention
FIG. 8 is a cross-sectional view taken along line D-D of FIG. 7
FIG. 9 is a cross-sectional view taken along line E-E of FIG. 7
In the figure, 1-bottom plate, 2-side plate, 3-mounting bolt, 4-upper plate, 5-groove, 6-round steel, 7-stop block, 8-bulge, 9-convex edge, 10, trapezoidal groove, 21-convex plate and 22-side plate round steel.
Detailed Description
Fig. 1, 2 and 3 show a mold for manufacturing a sound absorption plate, which comprises a bottom plate 1, side plates 2, an upper plate 4 and mounting bolts 3.
Fig. 2, 4, 5 show that bottom plate 1 is U-shaped and trilateral opening, and one of them opening upwards places on vibration platform, and two blocks of curb plates 2 are placed in 1 two sides of bottom plate (preceding, two back sides) and with these two side shutoff, and upper plate 4 sets up and fixes through construction bolt 3 on bottom plate 1 and curb plate 2, and bottom plate 1 is equipped with round steel 6, and round steel 6 is used for prefabricating the mounting hole of acoustic baffle.
The bottom surface of the bottom plate is provided with 4 rows of grooves 5 which are arranged in the direction vertical to the side plates at equal intervals, a reinforcing mesh is placed in the combined bottom plate during manufacturing, the upper plate 4 covers the combined bottom plate and the reinforcing mesh, and the upper plate 4 is connected with the stop block 13 of the bottom plate 1 by using the mounting bolt 3 until the upper plate and the bottom plate are screwed down to form a complete sound absorption plate die. The rear side plate 2 is fixed by the extrusion of the upper and lower dies after the bolt 3 is fastened. And finally pouring ultrahigh-strength concrete, vibrating, forming, maintaining and removing the mold.
The bottom plate 1 is a supporting die for manufacturing the sound absorption plate, and the bottom plate 1 is a U-shaped plate consisting of a lower plate, a left plate and a right plate. The bottom plate 1 is provided with 4 rows of grooves 5, the grooves 5 are parallel to the chimbs 9 of the U-shaped groove, the 4 rows of grooves 5 are equidistantly arranged, the grooves 5 (vertical side plate direction, equidistantly arranged), the curve pattern of the grooves 5 is y/a + z/c =1, wherein a =1, c =3, -1 < y < 1, 0 < z < 3, the grooves are used for making sound-absorbing plate surface protrusions, reducing the reflection of the sound-absorbing plate surface. Round steel 6 sets up in the protruding 8 positions of bottom plate 1, and round steel 6 is used for prefabricating the mounting hole of sound absorption face. Four stop blocks 7 are arranged on the two sides of the bottom plate 1 in the direction vertical to the groove, and the stop blocks 7 are provided with threaded holes; the stop dog 7 is used for limiting the side plates 2 on the two sides, so that the bottom plate 1 and the side plates 2 form a complete square-shaped combined bottom plate, and the threaded hole in the stop dog is used for fastening the upper plate 4.
Fig. 4 and 6 show that the side plate 2 is composed of a convex plate 21 with two concave sides in the middle and two sections of side plate round steel 22, the convex part of the side plate 2 is provided with the side plate round steel 22, the side plate 2 is placed on the side of the stop blocks 7 on the two sides of the bottom plate 1 and forms a square-shaped combined bottom plate with the bottom plate 1, the side plate round steel 22 is used for prefabricating connecting holes of the sound absorbing plate and the supporting column, and blind holes are formed in the formed holes for installing bolts.
As shown in fig. 7, 8 and 9, the upper plate 4 is a plate having three transverse trapezoidal grooves 10 with trapezoidal cross sections, the trapezoidal direction crosses the grooves of the bottom plate, the trapezoidal shape is formed by forming three spaced pads on the back of the sound absorbing plate, corresponding to the frame of the sound insulating plate, and forming spaced cavities between the sound absorbing and insulating plates after installation, so as to increase the strength and stability of the plate. Holes are formed in the periphery of the upper plate 4, the side plate 2 is tightly clamped and connected through the mounting bolts 3 and the stop blocks 13, and finally, the complete sound absorption plate manufacturing mold is formed.
Along a certain railway, when a rapid train passes through a village, great noise is generated, the normal life of villagers is influenced, a solid wall is built in a traditional treatment mode, or a section of metal sound barrier is built or a metal sound barrier is traditionally provided. The sound insulating ability of entity wall is very strong, but through the reflection of sound wave, has certain influence to the train, and produces secondary noise through the stack of sound wave after the sound wave reflection, and the effect is not good. The existing sound absorption effect is poor, the service life is short, the maintenance frequency is high, the later maintenance cost is high, so that a novel sound absorption plate is produced at the right moment, and the product manufactured by the novel sound absorption plate mold solves the problems and is researched and developed.

Claims (1)

1. A mould for manufacturing an acoustic board comprises a bottom plate, side plates, an upper plate and mounting bolts; the bottom plate is placed on the vibration platform, three sides of the bottom plate are open and are in a U shape, the two side plates are placed at the corresponding openings at the two sides of the bottom plate and plug the openings at the two sides of the bottom plate to form a pentahedron, and the upper plate is arranged on the bottom plate and the side plates and is fixed by mounting bolts; the bottom plate is a U-shaped groove plate, and is characterized in that a plurality of grooves are arranged at the bottom of the U-shaped groove plate, curves of the grooves are y + z/9 =1, wherein 1 < y < 1, 0 < z < 3, round steel is arranged at protruding positions among the plurality of grooves, a stop block is used for limiting side plates on two sides, and threaded holes in the stop block are used for fastening an upper plate; the side plates are convex plates with middle bulges and two concave sides, and the middle bulges are provided with side plate round steel; the side plates are limited by the stop blocks on the two sides of the bottom plate; the upper plate is provided with a plurality of trapezoidal grooves with trapezoidal sections, and threaded holes are formed in the periphery of the upper plate.
CN201920087943.0U 2019-01-20 2019-01-20 Mould for manufacturing acoustic board Active CN209832020U (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
CN201920087943.0U CN209832020U (en) 2019-01-20 2019-01-20 Mould for manufacturing acoustic board

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
CN201920087943.0U CN209832020U (en) 2019-01-20 2019-01-20 Mould for manufacturing acoustic board

Publications (1)

Publication Number Publication Date
CN209832020U true CN209832020U (en) 2019-12-24

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Family Applications (1)

Application Number Title Priority Date Filing Date
CN201920087943.0U Active CN209832020U (en) 2019-01-20 2019-01-20 Mould for manufacturing acoustic board

Country Status (1)

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CN (1) CN209832020U (en)

Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN109702864A (en) * 2019-01-20 2019-05-03 汉德联合(北京)风力技术研究院有限公司 A kind of mold making acoustic board

Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN109702864A (en) * 2019-01-20 2019-05-03 汉德联合(北京)风力技术研究院有限公司 A kind of mold making acoustic board

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