CN209829691U - Automatic scrap-flushing detection device for deep hole - Google Patents
Automatic scrap-flushing detection device for deep hole Download PDFInfo
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- CN209829691U CN209829691U CN201920371418.1U CN201920371418U CN209829691U CN 209829691 U CN209829691 U CN 209829691U CN 201920371418 U CN201920371418 U CN 201920371418U CN 209829691 U CN209829691 U CN 209829691U
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Abstract
The utility model discloses a deep hole automatic scrap-flushing detection device, which comprises a liquid-passing pipe, a piston rod, an inductive switch, a detection pipe, an inductive switch bracket, an inductive block, a spring and a piston rod locking nut; the piston rod is arranged in the liquid through pipe; the piston rod locking nut penetrates through the piston rod and is connected with the right end of the liquid through pipe; the detection tube is connected with the piston rod; the inductive switch bracket is distributed on the liquid passing pipe, and the inductive switches are distributed on the inductive switch bracket; the induction blocks are distributed on the piston rod; the spring penetrates through the piston rod and is distributed between the piston rod locking nut and the induction block. The utility model discloses a device pushes down automatic washing aerial iron fillings, if there is the disconnected sword in the hole, the sense tube withstands disconnected sword compression piston rod postinduction piece rebound, and inductive switch circular telegram is reported to the police, and the washing liquid is closed, realizes the automated inspection deep hole, replaces artifical detection mode.
Description
Technical Field
The utility model relates to an engine cylinder block deep hole detection area especially relates to an automatic dashing bits detection device of deep hole.
Background
At present, after a deep hole of an engine cylinder block is processed on an automatic production line, scrap iron in the deep hole of the engine cylinder block needs to be cleaned up manually, then the depth of the deep hole is detected, whether a cutter is broken in the deep hole or not is detected, and threads are tapped through the next procedure after the detection is qualified; the detection link is an essential link for guaranteeing quality and equipment safety. At present, because the internal space of an automatic production line is narrow and the working condition is severe, scrap iron in a deep hole of an air cylinder body is cleaned up manually, the detection method has certain potential safety hazards, and the problems of small workshop utilization space, more workmanship, high cost, low production efficiency and the like are caused.
The above background disclosure is only provided to aid understanding of the inventive concepts and solutions of the present invention, and it does not necessarily pertain to the prior art of this patent application, and it should not be used to assess the novelty and inventive aspects of this application without explicit evidence that such contents are disclosed at the filing date of this patent application.
SUMMERY OF THE UTILITY MODEL
The utility model discloses to the problem that current detection mode causes that the workshop utilizes the space little, do work many, with high costs, production efficiency is low, provide an automatic scrap detecting device that dashes of deep hole. The middle parts of a liquid passing pipe, a piston rod and a detection pipe of the device are communicated, an induction switch support is arranged on the liquid passing pipe, an induction switch is arranged on the support, an induction block is arranged on the piston rod, the piston rod moves in the liquid passing pipe, a cleaning liquid is switched on during working, the device is pressed down to automatically wash aerial iron chips, if a broken knife is arranged in a hole, the detection pipe props against the broken knife, the induction block moves upwards after the piston rod is compressed, the induction switch is electrified to alarm, and the cleaning liquid is closed. The device solves the problems of small workshop utilization space, more workmanship, high cost, extremely low efficiency and the like.
In order to realize the above purpose, the utility model discloses a technical scheme as follows:
the utility model provides an automatic towards bits detection device of deep hole which characterized in that: the device comprises a liquid through pipe, a piston rod, an inductive switch, a detection pipe, an inductive switch bracket, an inductive block, a spring and a piston rod locking nut; the liquid through pipe is a hollow pipe, and the left end and the right end of the liquid through pipe are provided with threads; the piston rod is a hollow rod, the front end of the piston rod is provided with two circular sealing ring mounting grooves, and the center of the rear end of the piston rod is provided with threads; the detection pipe is a hollow pipe, and the front end of the detection pipe is provided with threads; the front end of the piston rod locking nut is provided with a piston rod limiting step; the piston rod is arranged in the liquid through pipe; the piston rod locking nut penetrates through the piston rod and is connected with the right end of the liquid through pipe; the detection tube is connected with the piston rod; the inductive switch bracket is distributed on the liquid passing pipe, and the inductive switches are distributed on the inductive switch bracket; the induction blocks are distributed on the piston rod; the spring penetrates through the piston rod and is distributed between the piston rod locking nut and the induction block.
Furthermore, the inductive switch bracket is rectangular, an inductive switch mounting position is arranged at the upper part of the inductive switch bracket, and a circular bracket mounting hole is arranged at the bottom of the inductive switch bracket; the inductive switch is assembled on the inductive switch bracket through the inductive switch mounting position; a notch is arranged below the bracket mounting hole, and threaded holes are formed in the two sides of the notch; and first locking bolts are distributed on the threaded holes.
Furthermore, the induction block is rectangular, and the bottom of the induction block is provided with a round induction block mounting position; a slot is arranged below the induction block mounting position, and threaded holes are formed in two sides of the slot; and second locking bolts are distributed on the threaded holes.
Further, the inductive switch is vertically arranged on the inductive switch bracket; the induction switch bracket corresponds to the induction block in position.
Furthermore, a sealing ring is arranged on the sealing ring mounting groove.
Furthermore, the detection tube is connected with the piston rod in a threaded screw hole mode.
Furthermore, an installing nut is arranged at the left end of the liquid through pipe.
Compared with the prior art, the utility model discloses an advantage and beneficial effect do:
1. the device lead to the liquid pipe, the piston rod, the middle part of detecting tube communicates with each other, it is equipped with the inductive switch support to lead to on the liquid pipe, inductive switch is equipped with on the support, the response piece is equipped with on the piston rod, move about in leading to the liquid pipe through the piston rod, the during operation switch-on washing liquid, the device pushes down automatic washing aerial iron fillings, if there is the disconnected sword in the hole, there is foreign matter or inspection hole processing not in place, the detecting tube can withstand disconnected sword, response piece rebound behind foreign matter or the hole bottom compression piston rod, inductive switch circular telegram is reported to the police, the washing liquid is closed, realize the automated inspection deep hole.
2. The detecting tube and the piston rod of the device are detachably connected, the induction switch support and the induction block can be adjusted to the distance through the bolts, the detecting tube can be replaced and the distance between the induction switch support and the induction block can be adjusted according to the depth and the size of the detecting hole during use, and hole detection of different depths and sizes is achieved.
3. Because the cylinder body is provided with a plurality of holes, the depth and the size of the holes are different, a plurality of devices can be used simultaneously, and a plurality of deep holes can be detected by pressing down once.
4. The device has the advantages of simple structure, convenient operation, less work, low cost and high efficiency.
Drawings
Fig. 1 is a schematic structural diagram of the present invention.
Fig. 2 is a schematic structural diagram of the piston rod of the present invention during compression.
Fig. 3 is a schematic structural diagram of the piston rod of the present invention.
Fig. 4 is a schematic structural view of the detection tube of the present invention.
Fig. 5 is a schematic structural view of the liquid passing tube of the present invention.
Fig. 6 is a schematic structural diagram of the piston rod lock nut of the present invention.
Fig. 7 is a schematic structural diagram of the induction switch bracket of the present invention.
Fig. 8 is a schematic structural diagram of the sensing block of the present invention.
Detailed Description
The present invention will be described in further detail with reference to the following embodiments. It should be emphasized that the following description is merely exemplary in nature and is not intended to limit the scope of the invention or its application.
Examples
As shown in fig. 1-8, the automatic deep hole scrap-flushing detection device is characterized in that: the device comprises a liquid through pipe 1, a piston rod 2, an inductive switch 3, a detection pipe 4, an inductive switch bracket 5, an inductive block 6, a spring 7 and a piston rod locking nut 8; the liquid passing pipe 1 is a hollow pipe and is used for communicating cleaning liquid, threads are arranged at the left end and the right end of the liquid passing pipe 1, and an assembling nut 9 is arranged at the left end of the liquid passing pipe 1 and is used for assembling with a power device; the piston rod 2 is a hollow rod and is used for connecting cleaning liquid, two circular sealing ring mounting grooves 10 are formed in the front end of the piston rod, sealing rings 11 are arranged on the sealing ring mounting grooves 10 and used for preventing the cleaning liquid from leaking, and threads are formed in the center of the rear end of the piston rod and used for connecting a detection pipe; the detection pipe is a hollow pipe and is used for communicating the cleaning liquid, and the front end of the detection pipe is provided with threads and is used for being connected with the detection pipe 4; the induction switch bracket 5 is rectangular, an induction switch mounting position 12 is arranged at the upper part of the induction switch bracket and used for mounting the induction switch 3, the induction switch 3 is mounted on the induction switch mounting position 12 through a nut, and a circular bracket mounting hole 13 is arranged at the bottom of the induction switch bracket and used for mounting the induction switch bracket 5 on the liquid through pipe 1; the inductive switch 3 is assembled on the inductive switch bracket 5 through an inductive switch mounting position 12; a slot is arranged below the bracket mounting hole 13, and threaded holes are formed in two sides of the slot; the threaded holes are distributed with first locking bolts 14, and the mounting position of the induction switch bracket 5 can be adjusted by loosening and tightening the first locking bolts 14; the piston rod 2 is arranged in the liquid through pipe 1; the front end of the piston rod locking nut 8 is provided with a piston rod limiting step 15 for preventing the piston rod 2 from swinging to influence the detection efficiency when stretching in the liquid through pipe 1; the induction block 6 is rectangular, and the bottom of the induction block is provided with a round induction block mounting position 16 for mounting the induction block 6 on the piston rod 2; a slot is arranged below the induction block mounting position 16, and threaded holes are formed in two sides of the slot; second locking nuts 17 are distributed on the threaded holes, and the position of the induction block 6 on the piston rod 2 can be adjusted by loosening and tightening the second locking nuts 17; the piston rod locking nut 8 penetrates through the piston rod 2 and is connected with the thread at the right end of the liquid through pipe 1; the detection tube 4 is connected with the piston rod 2, and the detection tube 4 is connected with the piston rod 2 in a threaded screw hole mode; the inductive switch bracket 5 is distributed on the liquid passing pipe 1, and the inductive switch 3 is distributed on the inductive switch bracket 5; the induction blocks 6 are distributed on the piston rod 2; the spring 7 penetrates through the piston rod 2 and is distributed between the piston rod locking nut 8 and the induction block 6, and the piston rod 2 can return to the right position through the elasticity of the spring 7 after being compressed; the inductive switch 3 is vertically arranged on the inductive switch bracket 5; the induction switch bracket 5 corresponds to the induction block 6.
The use method of the deep hole automatic scrap-flushing detection device comprises the following steps: when in use, the device is arranged on a power device through an installing nut 9, the detection tube 4 is selected and the positions of the induction switch 3 and the induction block 6 are adjusted according to the depth and the size of the detection hole, the power device is pressed down during detection, cleaning liquid is sprayed out of the detection tube 4 through the liquid through tube 1 and the piston rod 2 to clean scrap iron in the hole, the detection tube 4 just reaches the bottom of the hole, and the hole is qualified at the moment, the next process can be carried out, if a broken knife exists in the hole, foreign matters exist in the hole or the depth of the hole is insufficient, the cleaning liquid cannot be removed, the device is pressed downwards at the moment, the detection tube 4 abuts against the broken knife, the foreign matters or the bottom of the hole which cannot be removed, the piston rod 2 contracts upwards, the induction block 6 also moves upwards along with the detection tube, the induction switch 3 is electrified by induction at the moment, the power device alarm power supply is disconnected, the cleaning liquid is closed, the hole is unqualified, and the hole needs to be further processed.
The foregoing is a more detailed description of the invention, taken in conjunction with specific/preferred embodiments, and it is not intended that the invention be limited to the specific embodiments shown and described. For those skilled in the art, without departing from the spirit of the present invention, several alternatives or modifications can be made to the described embodiments, and all such alternatives or modifications should be considered as falling within the scope of the present invention.
Claims (7)
1. The utility model provides an automatic towards bits detection device of deep hole which characterized in that: the device comprises a liquid through pipe, a piston rod, an inductive switch, a detection pipe, an inductive switch bracket, an inductive block, a spring and a piston rod locking nut; the liquid through pipe is a hollow pipe, and the left end and the right end of the liquid through pipe are provided with threads; the piston rod is a hollow rod, the front end of the piston rod is provided with two circular sealing ring mounting grooves, and the center of the rear end of the piston rod is provided with threads; the detection pipe is a hollow pipe, and the front end of the detection pipe is provided with threads; the front end of the piston rod locking nut is provided with a piston rod limiting step; the piston rod is arranged in the liquid through pipe; the piston rod locking nut penetrates through the piston rod and is connected with the right end of the liquid through pipe; the detection tube is connected with the piston rod; the inductive switch bracket is distributed on the liquid passing pipe, and the inductive switches are distributed on the inductive switch bracket; the induction blocks are distributed on the piston rod; the spring penetrates through the piston rod and is distributed between the piston rod locking nut and the induction block.
2. The automatic deep hole swarf detection device of claim 1, characterized in that: the inductive switch bracket is rectangular, an inductive switch mounting position is arranged at the upper part of the inductive switch bracket, and a circular bracket mounting hole is arranged at the bottom of the inductive switch bracket; the inductive switch is assembled on the inductive switch bracket through the inductive switch mounting position; a notch is arranged below the bracket mounting hole, and threaded holes are formed in the two sides of the notch; and first locking bolts are distributed on the threaded holes.
3. The automatic deep hole swarf detection device of claim 1, characterized in that: the induction block is rectangular, and the bottom of the induction block is provided with a round induction block mounting position; a slot is arranged below the induction block mounting position, and threaded holes are formed in two sides of the slot; and second locking bolts are distributed on the threaded holes.
4. The automatic deep hole swarf detection device of claim 1, characterized in that: the inductive switch is vertically arranged on the inductive switch bracket; the induction switch bracket corresponds to the induction block in position.
5. The automatic deep hole swarf detection device of claim 1, characterized in that: and a sealing ring is arranged on the sealing ring mounting groove.
6. The automatic deep hole swarf detection device of claim 1, characterized in that: the detection tube is connected with the piston rod in a threaded screw hole mode.
7. The automatic deep hole swarf detection device of claim 1, characterized in that: and an installing nut is arranged at the left end of the liquid through pipe.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201920371418.1U CN209829691U (en) | 2019-03-22 | 2019-03-22 | Automatic scrap-flushing detection device for deep hole |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201920371418.1U CN209829691U (en) | 2019-03-22 | 2019-03-22 | Automatic scrap-flushing detection device for deep hole |
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| Publication Number | Publication Date |
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| CN209829691U true CN209829691U (en) | 2019-12-24 |
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| Application Number | Title | Priority Date | Filing Date |
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| CN201920371418.1U Active CN209829691U (en) | 2019-03-22 | 2019-03-22 | Automatic scrap-flushing detection device for deep hole |
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Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN109821802A (en) * | 2019-03-22 | 2019-05-31 | 广西玉柴机器股份有限公司 | A kind of deep hole rushes bits detection device automatically |
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2019
- 2019-03-22 CN CN201920371418.1U patent/CN209829691U/en active Active
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN109821802A (en) * | 2019-03-22 | 2019-05-31 | 广西玉柴机器股份有限公司 | A kind of deep hole rushes bits detection device automatically |
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