CN102886362A - Aluminum debris cleaning and blowing device and aluminum debris cleaning and blowing method of threaded hole - Google Patents
Aluminum debris cleaning and blowing device and aluminum debris cleaning and blowing method of threaded hole Download PDFInfo
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- CN102886362A CN102886362A CN2012103393696A CN201210339369A CN102886362A CN 102886362 A CN102886362 A CN 102886362A CN 2012103393696 A CN2012103393696 A CN 2012103393696A CN 201210339369 A CN201210339369 A CN 201210339369A CN 102886362 A CN102886362 A CN 102886362A
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Abstract
The invention relates to an aluminum debris cleaning and blowing device and an aluminum debris cleaning and blowing method of a threaded hole. A slide track is arranged on a working table; an air needle bracket with air needles slides front and back along the slide track; the air needle bracket is connected with an air source switch through a flexible compressed air pipeline; a sealed cavity in which the air needles are communicated with the compressed air pipeline is arranged inside the air needle bracket; and the air needles can stretch into threaded holes to blow off aluminum debris and other impurities by using compressed air. The device has the beneficial effects of being simple in structure and convenient to use; and with the adoption of the device, a plurality of threaded holes can be blown off at the same time, including threaded holes of small apertures and deep threaded holes; the cut debris cleaning efficiency and cleaning effect are increased; and the device particularly has very high practical values for mass and automation production assembly lines.
Description
Technical field
The invention belongs to the machining servicing unit, relate in particular to a kind of screwed hole aluminium bits and remove blow device and method.
Background technology
Borings and other graininess foreign material methods in the cleaning workpiece screwed hole are automatically to clean by cleaning machine at present, comprise the use ultrasonic water tank, or make by artificial with compressed air air gun purging.But the use wet-cleaning comprises automatic rinser, and cleaning efficiency is low, and cost is high; Artificial use compressed air air gun purging workpiece efficient is low, weak effect; Especially unsecured that smear metal and eliminating impurities is clean for small-bore screwed hole and deep thread hole, have influence on the carrying out of subsequent handling and the assembling of workpiece and use.Therefore, in automated production flow process in batch, need high, the effective smear metal sweep-out method of a kind of efficient.
Summary of the invention
The objective of the invention is to propose high, the effective screwed hole aluminium bits of a kind of efficient and remove blow device and method, remove aluminium bits and other dirt in the workpiece screwed hole.
To achieve these goals, technical scheme of the present invention is: a kind of screwed hole aluminium bits are removed blow device, comprise the work mounting s piece, workpiece locating piece, location adjusting bolt, active grab, the gas source switch that are provided with on workbench, slide rail, air tube frame, the workbench for place work piece; On described workbench, longitudinally be provided with two described slide rails, described air tube frame bottom surface is provided with chute, the air tube frame is installed on the described slide rail and can slides before and after slide rail, on the air tube frame air tube is installed, the air tube frame connects gas source switch by the flexible compression air pipe line, and there is the enclosed cavity that is communicated with air tube and compressed air line air tube frame inside.
Described workbench is a square metal plate; Two described work mounting s pieces laterally are fixed on the workbench before and after having, and have two described location adjusting bolts to be installed in the two ends of the leading flank of front work mounting s piece, and each location adjusting bolt comprises a support bolt and a hold-down nut; There are two described square cross locating pieces and round piece locating piece to be positioned at the rear side of workbench; Have two active grabs to be installed in the both sides of workbench by clamp seat, described gas source switch is installed in the front end right side of workbench.
Described slide rail is square slide rail, or the V-arrangement slide rail, or the swallow-tail form slide rail; Tail end at slide rail is provided with the retaining block; Described slide rail is positioned at the middle part, front side of described workbench.
Described air tube frame comprises slide, air tube seat, rear board, compressed air joint, handle; Be provided with described chute in described slide bottom surface, described air tube seat is installed in above the slide, the air tube seat is the flute profile casing of back opening, the front panel of air tube seat is provided with for the air tube screwed hole that air tube is installed, the bottom surface of air tube seat inner chamber is the inclined-plane that a side direction has a down dip, the side of low side is provided with the osculum with the screw locking in air tube seat inner chamber bottom surface, and osculum is positioned at the extreme lower position of inner chamber bottom surface at the port of inner chamber; Described air tube level is installed on the front end face of air tube seat; Described rear board is installed in and makes the cavity that forms a sealing in the air tube seat on the back of air tube seat; Have two described compressed air joints to be installed in the both sides of rear board, two compressed air joints pass through a tee pipe coupling by pipeline connection, and another interface of described tee pipe coupling connects gas source switch by described flexible compression air pipe line; Described handle is installed on the rear board.
Described air tube is that afterbody is provided with the aciculiform hollow tube that screw thread is installed, the pinhole diameter of air tube be 0.8 millimeter to 1.5, millimeter, the external diameter of air tube is 1.2 millimeters to 2.0 millimeters; The length of air tube is according to by the Depth determination of the screwed hole that purged, and the quantity of the screwed hole of required purging is identical on the quantity that is installed in the air tube on the described air tube frame and the workpiece.
The air tube screwed hole quantity that is used for the installation air tube on the described air tube seat front panel can be more than the actual installation quantity of air tube, and the position of described air tube screwed hole is corresponding with the position that is purged screwed hole of a plurality of workpiece; The air tube screwed hole that does not need air tube is installed seals with screw.
A kind of screwed hole aluminium bits are removed blowing method, described method is based on the blowing method that above-mentioned screwed hole aluminium bits are removed blow device, described blowing method is: workpiece is placed on the described work mounting s piece, promoting backward workpiece makes it contact with described workpiece locating piece, move described active grab fixation workpiece, promoting described air tube frame moves forward at slide rail, the air tube frame is contacted with described location adjusting bolt, open described gas source switch and purge the workpiece screw, close gas source switch, pull back the air tube frame, unclamp active grab, take out workpiece; Air tube enters the degree of depth of workpiece screwed hole and is regulated by the location adjusting bolt.
Described compressed-air actuated bleed pressure is 0.5mPa to 0.7mPa, the aperture of the screwed hole that purges is 6 millimeters to 10 millimeters, the depth capacity of the screwed hole that purges is 50 millimeters, purge the maximum hole depth of screwed hole: aperture ratio is 1:8, the spout of described air tube is 5 millimeters to 10 millimeters to the distance of screwed hole bottom, and the center line of air tube is coaxial with the center line of screwed hole; The purge time in double thread hole is 15 seconds to 30 seconds, or the double thread hole repeatedly purges, and purges 5 seconds to 10 seconds at every turn, and the screwed hole of described workpiece is tapped blind hole.
The invention has the beneficial effects as follows: simple in structure, easy to use, can purge simultaneously a plurality of screwed holes, comprise small-bore screwed hole and deep thread hole, improve smear metal cleaning efficiency and cleaning effect, especially the production line of mass, automation had high practical value.
Below in conjunction with drawings and Examples the present invention is made a detailed description.
Description of drawings
Fig. 1 is stereogram of the present invention;
Fig. 2 is air tube seat of the present invention position cutaway view.
The specific embodiment
Embodiment one,
Such as Fig. 1, a kind of screwed hole aluminium bits are removed blow device, comprise workpiece 11 rest pads 4, workpiece locating piece 5, location adjusting bolt 6, active grab 7, the gas source switch 8 that are provided with on workbench 1, slide rail 2, air tube frame 3, the workbench for place work piece; On described workbench, longitudinally be provided with two described slide rails, described air tube frame bottom surface is provided with chute, the air tube frame can slide before and after slide rail, air tube 9 is installed on the air tube frame, the air tube frame connects gas source switch by flexible compression air pipe line 10, there is the enclosed cavity that is communicated with air tube and compressed air line air tube frame inside, and compressed air arrives first flexible (plastics) compressed air line among Fig. 1 behind gas source switch.
Described workbench is one 700 millimeters * 1000 millimeters square metal plate; Two described work mounting s pieces laterally are fixed on the workbench before and after having, and have two described location adjusting bolts to be installed in the two ends of the leading flank of front work mounting s piece, and each location adjusting bolt comprises a M12 bolt 6-1 and a hold-down nut 6-2; There are two described square cross locating pieces and round piece locating piece to be positioned at the rear side of workbench; Have two described active grabs to be installed in the both sides of workbench by clamp seat, described gas source switch is installed in the front end right side of workbench.
Described slide rail is wide 25 millimeters, high 12 millimeters square slide rail, and the long 280 millimeters tail ends at slide rail of slide rail are provided with retaining block 2-1, prevent that described air tube frame from skidding off slide rail when retreating; Described slide rail is positioned at the middle part, front side of described workbench.Described slide rail can also adopt V-arrangement slide rail or swallow-tail form slide rail, and the present embodiment is made simply square slide rail easy for installation with gathering and processing.
Described air tube frame comprises slide 3-1, air tube seat 3-2, rear board 3-3, compressed air joint 3-4, handle 3-5; Be provided with described chute in the slide bottom surface, the air tube seat is installed in above the slide, the air tube seat is the flute profile casing of back opening, the front panel of air tube seat is provided with for the air tube screwed hole 3-2-1 that air tube is installed, the bottom surface 3-2-2 of air tube seat inner chamber is that gradient is 5% downward-sloping inclined-plane, left side, be provided with the osculum 3-2-3 that uses the screw locking at air tube seat left surface, osculum is positioned at the extreme lower position of inner chamber bottom surface at the port of inner chamber; Described air tube level is installed on the front end face of air tube seat; Rear board is installed in and makes the cavity that forms a sealing in the air tube seat on the back of air tube seat; Have two described compressed air joints to be installed in the both sides of rear board, two compressed air joints are communicated with by a tee pipe coupling 3-6, and another interface of described tee pipe coupling connects gas source switch by described flexible compression air pipe line; Described handle is installed on the rear board.
Described air tube is that afterbody is provided with the aciculiform hollow tube that screw thread is installed, and the pinhole diameter of air tube is 1.0 millimeters, and the external diameter of air tube is 1.4 millimeters; The length that air tube stretches into screwed hole is 35 millimeters, and the center line of air tube is coaxial with the center line of screwed hole, and 16 air tubes are installed altogether.
The air tube screwed hole that is used for the installation air tube on the described air tube seat front panel is the M6 through hole, and quantity is 46, can be used for the screwed hole of 5 kinds of workpiece is purged; Change air tube and installation site when changing workpiece, do not need the air tube screwed hole 3-2-4 that air tube is installed to seal with screw 3-2-5.
Embodiment two,
A kind of screwed hole aluminium bits are removed blowing method, and the screwed hole aluminium bits that described method is based on embodiment one are removed the blowing method of blow device, and workpiece is the aluminum die-casting thin-wall box body in the present embodiment, and the screwed hole that has 16 M10 * 45 millimeter needs to purge.
Described blowing method is:
Workpiece is placed on the described work mounting s piece, promoting backward workpiece makes it contact with described workpiece locating piece, move described active grab fixation workpiece, promoting described air tube frame moves forward at slide rail, the air tube frame is contacted with described location adjusting bolt, open described gas source switch twice, each 10 seconds; Close gas source switch, pull back the air tube frame, unclamp active grab, take out workpiece.
Air tube enters the degree of depth of workpiece screwed hole and is regulated by the location adjusting bolt; The osculum draining that each order of classes or grades at school is opened described air tube frame once.
The bleed pressure that uses in the present embodiment is 0.6mPa.
Above example structure is simple, and is easy to use, and a covering device can be used for various workpieces, can purge simultaneously a plurality of screwed holes, comprise small-bore screwed hole and deep thread hole, improved smear metal cleaning efficiency and cleaning effect, especially the production line of mass, automation had the high practical value.
Claims (8)
1. screwed hole aluminium bits are removed blow device, comprise that workbench, slide rail, air tube frame, workbench are provided with work mounting s piece, workpiece locating piece, location adjusting bolt, active grab, the gas source switch for place work piece; It is characterized in that, on described workbench, longitudinally be provided with two described slide rails, described air tube frame bottom surface is provided with chute, the air tube frame is installed on the described slide rail and can slides before and after slide rail, on the air tube frame air tube is installed, the air tube frame connects gas source switch by the flexible compression air pipe line, and there is the enclosed cavity that is communicated with air tube and compressed air line air tube frame inside.
2. a kind of screwed hole aluminium bits according to claim 1 are removed blow device, it is characterized in that, described workbench is a square metal plate; Two described work mounting s pieces laterally are fixed on the workbench before and after having, and have two described location adjusting bolts to be installed in the two ends of the leading flank of front work mounting s piece, and each location adjusting bolt comprises a support bolt and a hold-down nut; There are two described square cross locating pieces and round piece locating piece to be positioned at the rear side of workbench; Have two active grabs to be installed in the both sides of workbench by clamp seat, described gas source switch is installed in the front end right side of workbench.
3. a kind of screwed hole aluminium bits according to claim 1 are removed blow device, it is characterized in that, described slide rail is square slide rail, or the V-arrangement slide rail, or the swallow-tail form slide rail; Tail end at slide rail is provided with the retaining block; Described slide rail is positioned at the middle part, front side of described workbench.
4. a kind of screwed hole aluminium bits according to claim 1 are removed blow device, it is characterized in that, described air tube frame comprises slide, air tube seat, rear board, compressed air joint, handle; Be provided with described chute in described slide bottom surface, described air tube seat is installed in above the slide, the air tube seat is the flute profile casing of back opening, the front panel of air tube seat is provided with for the air tube screwed hole that air tube is installed, the bottom surface of air tube seat inner chamber is the inclined-plane that a side direction has a down dip, the side of low side is provided with the osculum with the screw locking in air tube seat inner chamber bottom surface, and osculum is positioned at the extreme lower position of inner chamber bottom surface at the port of inner chamber; Described air tube level is installed on the front end face of air tube seat; Described rear board is installed in and makes the cavity that forms a sealing in the air tube seat on the back of air tube seat; Have two described compressed air joints to be installed in the both sides of rear board, two compressed air joints pass through a tee pipe coupling by pipeline connection, and another interface of described tee pipe coupling connects gas source switch by described flexible compression air pipe line; Described handle is installed on the rear board.
5. a kind of screwed hole aluminium bits according to claim 1 are removed blow device, it is characterized in that, described air tube is that afterbody is provided with the aciculiform hollow tube that screw thread is installed, the pinhole diameter of air tube be 0.8 millimeter to 1.5, millimeter, the external diameter of air tube is 1.2 millimeters to 2.0 millimeters; The length of air tube is according to by the Depth determination of the screwed hole that purged, and the quantity of the screwed hole of required purging is identical on the quantity that is installed in the air tube on the described air tube frame and the workpiece.
6. a kind of screwed hole aluminium bits according to claim 1 are removed blow device, it is characterized in that, the air tube screwed hole quantity that is used for the installation air tube on the described air tube seat front panel can be more than the actual installation quantity of air tube, and the position of described air tube screwed hole is corresponding with the position that is purged screwed hole of a plurality of workpiece; The air tube screwed hole that does not need air tube is installed seals with screw.
7. screwed hole aluminium bits are removed blowing method, described method is based on the blowing method that a kind of screwed hole aluminium bits claimed in claim 1 are removed blow device, it is characterized in that, workpiece is placed on the described work mounting s piece, promoting backward workpiece makes it contact with described workpiece locating piece, move described active grab fixation workpiece, promoting described air tube frame moves forward at slide rail, the air tube frame is contacted with described location adjusting bolt, open described gas source switch and purge the workpiece screw, close gas source switch, pull back the air tube frame, unclamp active grab, take out workpiece; Air tube enters the degree of depth of workpiece screwed hole and is regulated by the location adjusting bolt.
8. a kind of screwed hole aluminium bits according to claim 7 are removed blowing method, it is characterized in that, described compressed-air actuated bleed pressure is 0.5mPa to 0.7mPa, the aperture of the screwed hole that purges is 6 millimeters to 10 millimeters, the depth capacity of the screwed hole that purges is 50 millimeters, purge the maximum hole depth of screwed hole: aperture ratio is 1:8, and the spout of described air tube is 5 millimeters to 10 millimeters to the distance of screwed hole bottom, and the center line of air tube is coaxial with the center line of screwed hole; The purge time in double thread hole is 15 seconds to 30 seconds, or the double thread hole repeatedly purges, and purges 5 seconds to 10 seconds at every turn, and the screwed hole of described workpiece is tapped blind hole.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201210339369.6A CN102886362B (en) | 2012-09-14 | 2012-09-14 | Aluminum debris cleaning and blowing device and aluminum debris cleaning and blowing method of threaded hole |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201210339369.6A CN102886362B (en) | 2012-09-14 | 2012-09-14 | Aluminum debris cleaning and blowing device and aluminum debris cleaning and blowing method of threaded hole |
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| CN102886362A true CN102886362A (en) | 2013-01-23 |
| CN102886362B CN102886362B (en) | 2014-11-05 |
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Cited By (10)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN103302058A (en) * | 2013-06-06 | 2013-09-18 | 南通鹏翼精密机械有限公司 | Machine for removing debris from workpiece holes |
| CN106269960A (en) * | 2016-08-08 | 2017-01-04 | 广西南南铝加工有限公司 | A kind of method improving air cushion furnace production aluminium strip surface quality |
| CN108515054A (en) * | 2018-06-11 | 2018-09-11 | 长春禹衡光学有限公司 | One kind sweeping equipment and its sweeps device |
| CN108543957A (en) * | 2018-07-04 | 2018-09-18 | 柴姣姣 | A kind of drifting dust of axis body, chamfering are integrally machined equipment |
| CN108620695A (en) * | 2018-05-08 | 2018-10-09 | 承德苏垦银河连杆有限公司 | Connecting rod threaded hole cutting fluid descaling machine |
| CN108971083A (en) * | 2018-07-04 | 2018-12-11 | 柴姣姣 | A kind of threaded hole purification apparatus |
| CN109458446A (en) * | 2018-12-29 | 2019-03-12 | 横店集团英洛华电气有限公司 | Blind-hole parts processing scrap is anti-to drop out structure and the gear-box with the structure |
| CN110102838A (en) * | 2019-05-18 | 2019-08-09 | 玉柴联合动力股份有限公司 | Tapping iron filings blow device on a kind of engine cylinder cover production line |
| CN112236241A (en) * | 2018-06-08 | 2021-01-15 | 通用电气公司 | Powder removal system and method |
| WO2022198780A1 (en) * | 2021-03-23 | 2022-09-29 | 烟台杰瑞石油装备技术有限公司 | Purging system and purging method for turbine fracturing device group, and turbine fracturing device group |
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| Publication number | Priority date | Publication date | Assignee | Title |
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| CN106269960A (en) * | 2016-08-08 | 2017-01-04 | 广西南南铝加工有限公司 | A kind of method improving air cushion furnace production aluminium strip surface quality |
| CN108620695A (en) * | 2018-05-08 | 2018-10-09 | 承德苏垦银河连杆有限公司 | Connecting rod threaded hole cutting fluid descaling machine |
| CN108620695B (en) * | 2018-05-08 | 2020-07-24 | 承德苏垦银河连杆有限公司 | Cutting fluid cleaning machine for connecting rod threaded hole |
| CN112236241A (en) * | 2018-06-08 | 2021-01-15 | 通用电气公司 | Powder removal system and method |
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| CN108543957A (en) * | 2018-07-04 | 2018-09-18 | 柴姣姣 | A kind of drifting dust of axis body, chamfering are integrally machined equipment |
| CN108971083A (en) * | 2018-07-04 | 2018-12-11 | 柴姣姣 | A kind of threaded hole purification apparatus |
| CN109458446A (en) * | 2018-12-29 | 2019-03-12 | 横店集团英洛华电气有限公司 | Blind-hole parts processing scrap is anti-to drop out structure and the gear-box with the structure |
| CN110102838A (en) * | 2019-05-18 | 2019-08-09 | 玉柴联合动力股份有限公司 | Tapping iron filings blow device on a kind of engine cylinder cover production line |
| WO2022198780A1 (en) * | 2021-03-23 | 2022-09-29 | 烟台杰瑞石油装备技术有限公司 | Purging system and purging method for turbine fracturing device group, and turbine fracturing device group |
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Effective date of registration: 20201023 Address after: No.388 Chaohong Road, high tech Zone, Suzhou City, Jiangsu Province Patentee after: Aidi Alliance (Suzhou) Industrial Technology Co., Ltd Address before: 215129 No. 388, red road, Suzhou hi tech Zone, Jiangsu, Suzhou Patentee before: ALTEAMS (SUZHOU) DIE-CASTING ELECTRONIC TECHNOLOGY Co.,Ltd. |
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