CN209828327U - Multifunctional horizontal extraction device - Google Patents
Multifunctional horizontal extraction device Download PDFInfo
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- CN209828327U CN209828327U CN201920507968.1U CN201920507968U CN209828327U CN 209828327 U CN209828327 U CN 209828327U CN 201920507968 U CN201920507968 U CN 201920507968U CN 209828327 U CN209828327 U CN 209828327U
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Abstract
The utility model discloses a multifunctional horizontal extraction device, which comprises an extraction tank, wherein a sealing cover is arranged on the extraction tank, the extraction tank comprises a shell and an extraction inner cylinder, and a liquid storage cavity is formed between the extraction inner cylinder and the shell; a cavity is formed in the extraction inner cylinder and communicated with a steam pipeline; a liquid discharge hole communicated with the liquid storage cavity is formed on the extraction inner cylinder, and a thread is formed in the extraction inner cylinder; the upper part of the liquid storage cavity is communicated with a solvent collecting tank through a solvent air pipe, and the bottom of the liquid storage cavity is communicated with a liquid outlet pipe; the extracting inner cylinder is connected with a rotary power device. The utility model discloses the structure is drawed, centrifugation, evaporation to dryness, integrative completion of solvent recovery, has reduced process flow operation and manual operation, has reduced a large amount of time, has improved work efficiency and has energy-concerving and environment-protective and the high advantage of extraction rate.
Description
Technical Field
The utility model belongs to the material extraction field especially relates to a multi-functional horizontal extraction element.
Background
The extraction of substances contained in many plants or minerals is usually carried out by means of extraction, wherein it is common to place the extraction apparatus vertically, i.e. the solvent and the material are added to the extraction apparatus vertically, then heated to dissolve the active substances out of the material, then the solvent is placed in a storage tank, the other solvent dissolved in the residue is separated by centrifugation, pressing and evaporation, and then the extracted material solution is concentrated by means of a concentration apparatus. The extraction of a substance can be completed through a plurality of processes of heating extraction, filtering centrifugation, extrusion drying by distillation, so that various devices are used, the operation of various processes is complex, the workload and the labor input are increased, and more steam, water and electricity are wasted while the working time is increased. The investment of more matched equipment cost is increased, and the solvent in the material transfer process is easy to volatilize and is easy to waste, so that the environmental pollution is caused, and the health of workers is threatened.
SUMMERY OF THE UTILITY MODEL
In order to solve the problem, the utility model discloses a multifunctional horizontal type extracting device and a method. The utility model discloses the structure is drawed, centrifugation, evaporation to dryness, integrative completion of solvent recovery, has reduced process flow operation and manual operation, has reduced a large amount of time, has improved work efficiency and has energy-concerving and environment-protective and the high advantage of extraction rate and reduced the input of purchasing corollary equipment cost.
In order to achieve the above purpose, the technical scheme of the utility model is that:
a multifunctional horizontal extraction device comprises an extraction tank, wherein a sealing cover is arranged on the extraction tank, the extraction tank comprises a shell and an extraction inner cylinder, and a liquid storage cavity is formed between the extraction inner cylinder and the shell; a cavity is formed in the extraction inner cylinder and communicated with a steam pipeline; a liquid discharge hole communicated with the liquid storage cavity is formed on the extraction inner cylinder, and a thread is formed in the extraction inner cylinder; the upper part of the liquid storage cavity is communicated with a solvent collecting tank through a solvent air pipe, and the bottom of the liquid storage cavity is communicated with a liquid outlet pipe; the extracting inner cylinder is connected with a rotary power device.
In a further improvement, the extraction inner cylinder is made of a Maitreya plate.
In a further improvement, the cavity comprises a steam pipeline and an air inlet pipeline, and an air outlet pipeline is arranged in the air inlet pipeline; the cavity comprises an air inlet cavity and an air outlet cavity which are arranged on the side wall of the extraction inner cylinder and are communicated with each other, the air inlet cavity is communicated with the air inlet pipeline, and the air outlet cavity is communicated with the air outlet pipeline; a liquid discharge hole area is formed on the side wall of the extraction inner cylinder, and the liquid discharge hole is positioned in the liquid discharge hole area; the air inlet pipeline is respectively communicated with the water vapor pipe and the solvent air pipe; the solvent air pipe is connected with the air inlet pipeline in a shaft mode, and the water vapor pipe is communicated with the air inlet pipeline through the tail end of the solvent air pipe; valves are arranged on the steam pipe and the solvent gas pipe.
In a further improvement, a partition plate is formed in the cavity and divides the cavity into an inner cavity and an outer cavity; the inner cavity and the outer cavity are communicated with each other through a communication port; the steam pipeline comprises an air inlet pipeline, and an air outlet pipeline is arranged in the air inlet pipeline; the air inlet pipeline is communicated with the outer cavity, and the air outlet pipeline is communicated with the inner cavity; the air inlet pipeline is respectively communicated with the water vapor pipe and the solvent air pipe; the solvent air pipe is connected with the air inlet pipeline in a shaft mode, and the water vapor pipe is communicated with the air inlet pipeline through the tail end of the solvent air pipe; valves are arranged on the steam pipe and the solvent gas pipe.
In a further improvement, a compressor is arranged on the solvent gas pipe; the upper part of the liquid storage cavity is communicated with the solvent collecting tank through an air inlet pipeline and an air outlet pipeline in sequence; the air outlet pipeline is communicated with a solvent collecting tank through a first valve respectively, and cooling water is released through a second valve.
The solvent collecting tank is communicated with the top of the liquid storage cavity through a circulating pipe to form a loop, and a circulating pump is mounted on the circulating pipe; the rotary power device is a motor, and a heat-insulating layer is fixed on the shell.
In a further improvement, the extraction inner cylinder is connected with a steam pipeline, and the rotary power device is connected with the steam pipeline through a transmission belt or a transmission chain.
The utility model has the advantages that:
1. the extraction, the centrifugation, the evaporation to dryness and the solvent recovery are integrally completed, the low-temperature negative pressure extraction can be carried out on the heat-sensitive materials, the investment of matched equipment is reduced, the operation requirement is reduced, and the working efficiency is improved.
2. Energy conservation and environmental protection:
the energy-conserving core is that the steam of the material of extraction jar after steam heating produces promotes the temperature of steam again through the compressor, thereby realize heat recovery, consequently need not use the corollary equipment of cooling water and system cooling water outward to cool down, prevent to extract jar internal pressure too high, and through the centrifugation of inner tube and heating evaporation to dryness effect, can be to dissolving in the effectual recycle of red solvent in dregs of a decoction, reduce the electric energy and the water of many equipment work consumptions, the carbon emission of boiler burning steam, reach energy-concerving and environment-protective and reduce the input of purchasing equipment cost.
3. The extraction rate is high, the medicinal materials are steamed and soaked in the equipment roller and rolled for 360 degrees, and effective substances are more easily dissolved in a solvent at the diluted position.
4. The work efficiency is high: the method has the advantages that the steps of stewing, centrifuging, drying by distillation and solvent recovery are continuously completed in automatic integrated equipment, so that a plurality of process flow operations are reduced, manual operation is reduced, and a large amount of process time is reduced.
Drawings
Fig. 1 is a schematic view of the overall structure of the present invention;
FIG. 2 is a schematic view of the internal structure of an extraction tank;
FIG. 3 is a schematic view of the structure of the chamber of embodiment 2;
FIG. 4 is a schematic side view of the chamber of example 1;
fig. 5 is a schematic structural diagram of a front surface of the cavity in embodiment 1.
Detailed Description
The present invention will be further explained with reference to the drawings and the embodiments.
Examples
The multifunctional horizontal extraction device shown in fig. 1-3 comprises an extraction tank 1, wherein a sealing cover 2 is arranged on the extraction tank 1, the extraction tank 1 comprises a shell 11 and an extraction inner cylinder 12, and a liquid storage cavity 13 is formed between the extraction inner cylinder 12 and the shell 11; the extraction inner cylinder 12 is provided with a cavity which is communicated with a steam pipeline 5; a liquid discharge hole communicated with the liquid storage cavity 13 is formed on the extraction inner cylinder 12, and a thread 121 is formed inside the extraction inner cylinder 12; the upper part of the liquid storage cavity 13 is communicated with a solvent collecting tank 4 through a solvent gas pipe 3, and the bottom of the liquid storage cavity is communicated with a liquid outlet pipe 8; the extracting inner cylinder 12 is connected with a rotary power device 6. The extraction inner barrel 12 is made of a Maitreya plate.
The cavity comprises a steam pipeline 5 and an air inlet pipeline 51, and an air outlet pipeline 52 is arranged in the air inlet pipeline 51; the cavity comprises an air inlet cavity 53 and an air outlet cavity 54 which are arranged on the side wall of the extraction inner cylinder 12 and are communicated with each other, the air inlet cavity 53 is communicated with an air inlet pipeline 51, and the air outlet cavity 54 is communicated with an air outlet pipeline 52; a liquid discharge hole area 55 is formed on the side wall of the extraction inner cylinder 12, and the liquid discharge hole is positioned in the liquid discharge hole area 55; the air inlet pipeline 51 is respectively communicated with the water vapor pipe 56 and the solvent air pipe 3; the solvent gas pipe 3 is connected with the gas inlet pipeline 51 in a shaft mode, and the water vapor pipe 56 is communicated with the gas inlet pipeline 51 through the tail end of the solvent gas pipe 3; the steam pipe 56 and the solvent gas pipe 3 are provided with valves.
The solvent gas pipe 3 is provided with a compressor 7; the upper part of the liquid storage cavity 13 is communicated with the solvent collecting tank 4 through an air inlet pipeline 51 and an air outlet pipeline 52 in sequence; the air outlet pipes 52 are respectively communicated with the solvent collecting tanks 4 through the first valves 17, and release the cooling water through the second valves 18.
The solvent collecting tank 4 is communicated with the top of the liquid storage cavity 13 through a circulating pipe 9 to form a loop, and a circulating pump 15 is installed on the circulating pipe 9; the rotating power device 6 is a motor, and a heat insulation layer 111 is fixed on the shell 11.
The extraction inner drum 12 is connected with the steam pipeline 5, and the rotary power device 6 is connected with the steam pipeline 5 through a transmission belt or a transmission chain 14.
A multifunctional horizontal extraction method comprises the following steps:
step one, adding the materials into the extraction inner cylinder 12, closing the sealing cover 2, and then injecting a solvent;
step two, high-temperature steam is input into the air inlet cavity 53 of the extraction inner cylinder 12 through the steam pipe 56 and the air inlet pipeline 51 to heat the solvent, and the material soaked in the solvent is extracted; and out through the outlet chamber 54 to be discharged through the second valve 18.
Step three, after the extraction heating reaches the set temperature, entering an automatic constant temperature mode, closing a water vapor pipe 56, evaporating the heated solvent into solvent vapor, entering a compressor through a solvent gas pipe 3, increasing the temperature of the solvent vapor, inputting the solvent vapor into an air inlet cavity 53 of the extraction inner cylinder 12 through an air inlet pipeline 51, continuing to heat the solvent, then flowing out and refluxing through an air outlet cavity 54, and collecting the solvent vapor to a solvent collection tank 4;
and step four, after extraction is finished, opening a discharge valve at the bottom of the extraction tank 1, carrying out rotary centrifugation on the extraction inner cylinder 12, spin-drying the solvent solution attached to the material residues, then discharging the material solution in the extraction tank 1, opening the sealing cover 2 after solvent recovery is finished, and discharging the material residues through rotation of the inner cylinder spiral blade to finish extraction.
In the first step, the solvent is injected into the extraction tank 1 from the solvent collection tank 4 through the circulating pump 15; in the second step, during extraction, the extraction inner cylinder 12 rotates, so that the materials are stirred; and in the fourth step, the solvent solution attached to the material residues is dried in a spin manner, then the material solution in the extraction tank 1 is drained, the water vapor pipe 56 is opened to evaporate the solvent in the material residues, then the water vapor pipe 56 is closed, and the residual solvent vapor is recovered to the collection tank 4.
During extraction, the extraction inner cylinder 12 performs forward and reverse circulating rotation.
Example 2
The following modifications are made on the basis of example 1: wherein the inner cavity 161 replaces the inlet cavity 53 of embodiment 1 and the outer cavity 162 replaces the outlet cavity 54 of embodiment 1.
A partition plate 16 is formed in the cavity, and the partition plate 16 partitions the cavity into an inner cavity 161 and an outer cavity 162; the inner cavity 161 and the outer cavity 162 are communicated with each other through a communication port 163; the steam pipeline 5 comprises an air inlet pipeline 51, and an air outlet pipeline 52 is arranged in the air inlet pipeline 51; the air inlet pipeline 51 is communicated with the outer cavity 162, and the air outlet pipeline 52 is communicated with the inner cavity 161; the air inlet pipeline 51 is respectively communicated with the water vapor pipe 56 and the solvent air pipe 3; the solvent gas pipe 3 is connected with the gas inlet pipeline 51 in a shaft mode, and the water vapor pipe 56 is communicated with the gas inlet pipeline 51 through the tail end of the solvent gas pipe 3; the steam pipe 56 and the solvent gas pipe 3 are provided with valves.
While the embodiments of the invention have been disclosed above, it is not limited to the applications listed in the description and embodiments, but is capable of being applied in all kinds of fields where the invention is suitable, and further modifications may readily be made by those skilled in the art, and the invention is therefore not limited to the details shown and described herein, without departing from the general concept defined by the appended claims and their equivalents.
Claims (7)
1. A multifunctional horizontal extraction device comprises an extraction tank (1), wherein a sealing cover (2) is arranged on the extraction tank (1), and the multifunctional horizontal extraction device is characterized in that the extraction tank (1) comprises a shell (11) and an extraction inner cylinder (12), and a liquid storage cavity (13) is formed between the extraction inner cylinder (12) and the shell (11); the extraction inner cylinder (12) is provided with a cavity which is communicated with a steam pipeline (5); a liquid discharge hole communicated with the liquid storage cavity (13) is formed on the extraction inner cylinder (12), and a thread (121) is formed inside the extraction inner cylinder (12); the upper part of the liquid storage cavity (13) is communicated with a solvent collecting tank (4) through a solvent air pipe (3), and the bottom of the liquid storage cavity is communicated with a liquid outlet pipe (8); the extracting inner cylinder (12) is connected with a rotary power device (6).
2. The multifunctional horizontal extraction device according to claim 1, wherein the extraction inner cylinder (12) is made of a Maitreya plate.
3. The multifunctional horizontal extraction device as claimed in claim 1, wherein the chamber comprises the steam pipeline (5) comprising an air inlet pipeline (51), and an air outlet pipeline (52) is arranged in the air inlet pipeline (51); the cavity comprises an air inlet cavity (53) and an air outlet cavity (54) which are arranged on the side wall of the extraction inner cylinder (12) and are communicated with each other, the air inlet cavity (53) is communicated with an air inlet pipeline (51), and the air outlet cavity (54) is communicated with an air outlet pipeline (52); a liquid discharge hole area (55) is formed on the side wall of the extraction inner cylinder (12), and the liquid discharge hole is positioned in the liquid discharge hole area (55); the air inlet pipeline (51) is respectively connected with a water vapor pipe (56) and a solvent air pipe (3); the solvent air pipe (3) is connected with the air inlet pipeline (51) in a shaft mode, and the water vapor pipe (56) is communicated with the air inlet pipeline (51) through the tail end of the solvent air pipe (3); valves are arranged on the steam pipe (56) and the solvent gas pipe (3).
4. The multifunctional horizontal extraction device as claimed in claim 1, wherein a partition (16) is formed in the cavity, and the partition (16) partitions the cavity into an inner cavity (161) and an outer cavity (162); the inner cavity (161) and the outer cavity (162) are communicated with each other through a communication opening (163); the steam pipeline (5) comprises an air inlet pipeline (51), and an air outlet pipeline (52) is arranged in the air inlet pipeline (51); the air inlet pipeline (51) is communicated with the outer cavity (162), and the air outlet pipeline (52) is communicated with the inner cavity (161); the air inlet pipeline (51) is respectively connected with a water vapor pipe (56) and a solvent air pipe (3); the solvent air pipe (3) is connected with the air inlet pipeline (51) in a shaft mode, and the water vapor pipe (56) is communicated with the air inlet pipeline (51) through the tail end of the solvent air pipe (3); valves are arranged on the steam pipe (56) and the solvent gas pipe (3).
5. The multifunctional horizontal extraction device as claimed in claim 3 or 4, wherein the solvent gas pipe (3) is provided with a compressor (7); the upper part of the liquid storage cavity (13) is communicated with the solvent collecting tank (4) through an air inlet pipeline (51) and an air outlet pipeline (52) in sequence; the air outlet pipelines (52) are respectively communicated with the solvent collecting tank (4) through the first valve (17), and the steam condensate water is released through the second valve (18).
6. The multifunctional horizontal extraction device as claimed in claim 1, wherein the solvent collection tank (4) is communicated with the top of the liquid storage cavity (13) through a circulation pipe (9) to form a loop, and a circulation pump (15) is installed on the circulation pipe (9); the rotary power device (6) is a motor, and a heat-insulating layer (111) is fixed on the shell (11).
7. The multifunctional horizontal extraction device as claimed in claim 4, characterized in that the extraction inner cylinder (12) is connected with the steam pipeline (5), and the rotary power device (6) is connected with the steam pipeline (5) through a transmission belt or a transmission chain (14).
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CN201920507968.1U CN209828327U (en) | 2019-04-15 | 2019-04-15 | Multifunctional horizontal extraction device |
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CN201920507968.1U CN209828327U (en) | 2019-04-15 | 2019-04-15 | Multifunctional horizontal extraction device |
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Cited By (2)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN109876490A (en) * | 2019-04-15 | 2019-06-14 | 湖南时进机械科技有限公司 | A kind of multipurpose horizontal extraction element and method |
CN114015507A (en) * | 2021-11-09 | 2022-02-08 | 山西农业大学 | Flower drying and flower essential oil extraction integrated device and process |
-
2019
- 2019-04-15 CN CN201920507968.1U patent/CN209828327U/en active Active
Cited By (4)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN109876490A (en) * | 2019-04-15 | 2019-06-14 | 湖南时进机械科技有限公司 | A kind of multipurpose horizontal extraction element and method |
CN109876490B (en) * | 2019-04-15 | 2023-08-18 | 湖南时进机械科技有限公司 | Multifunctional horizontal extraction device and method |
CN114015507A (en) * | 2021-11-09 | 2022-02-08 | 山西农业大学 | Flower drying and flower essential oil extraction integrated device and process |
CN114015507B (en) * | 2021-11-09 | 2023-04-28 | 山西农业大学 | Integrated device and process for flower drying and flower essential oil extraction |
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