CN209813110U

CN209813110U - Power pipeline processing device

Info

Publication number: CN209813110U
Application number: CN201920122060.9U
Authority: CN
Inventors: 唐睿
Original assignee: Shenzhen Huajian Electric Power Engineering Design Co Ltd
Current assignee: Shenzhen Huajian Power Engineering Technology Co.,Ltd.
Priority date: 2019-01-24
Filing date: 2019-01-24
Publication date: 2019-12-20
Anticipated expiration: 2029-01-24

Abstract

The utility model discloses an electric power pipeline processing device, which comprises a workbench, a controller and a pipeline arranged on the surface of the workbench, the surface of the workbench is provided with a hot melting mechanism, a cutting mechanism, a limiting movable mechanism and a supporting frame in sequence from the middle part to the positions of two sides, the cutting mechanism, the limiting movable mechanism and the supporting frame are symmetrically arranged at the two sides of the hot melting mechanism, the utility model forms a water knife by arranging the cutting mechanism and spraying common tap water through a pressurizing device and a water knife nozzle, thereby cutting the end face of the pipeline, ensuring the flatness of the end face of the pipeline, facilitating the subsequent welding work, being simple and efficient, having a certain amount of water on the surface of the pipeline, absorbing heat by vaporization of the water when the welding is carried out, the outer side of the pipeline close to the end face is cooled, and the flatness of the outer side of the pipeline close to the end face is protected to a certain extent.

Description

Power pipeline processing device

Technical Field

The utility model relates to a power pipeline processing field, in particular to power pipeline processing device.

Background

Present power pipeline processing need carry out trompil, cutting and butt fusion work, and the trompil is for installing additional and plays the part or draw forth inside wire, and the cutting is the unevenness part in order to get rid of the pipeline terminal surface, or carries out the segmentation to the pipeline, because power pipeline is the thermoplastic material mostly, and the connected mode can be the butt fusion, and is comparatively convenient.

Now relate to an electric power pipeline processingequipment, current be abrasive cutting to pipeline cutting device mostly, power consumption is also more when the noise is great, the bulge part can appear in the both sides of pipeline terminal surface simultaneously, it is not level enough, thereby the butt fusion work after the influence, simultaneously when two pipeline butt fusion, need press from both sides the centre of a circle of guaranteeing two pipelines to the pipeline and lie in same water flat line, certain deviation can take place for artifical butt fusion, influence the stability and the aesthetic property of connecting.

SUMMERY OF THE UTILITY MODEL

A primary object of the present invention is to provide an electric power pipeline processing apparatus, which can effectively solve the problems in the background art.

In order to achieve the above purpose, the utility model adopts the following technical scheme:

the utility model provides an electric power pipeline processingequipment, includes workstation, controller and erects the pipeline on workstation surface, the surface of workstation has set gradually hot melt mechanism, cutting mechanism, spacing movable mechanism and support frame from the position of middle part to both sides diffusion, and the equal symmetry of cutting mechanism, spacing movable mechanism and support frame installs in hot melt mechanism both sides position, hot melt mechanism includes second cylinder, two sets of second slide bar, hot plate and temperature controller, the second cylinder passes through the piston rod and connects the hot plate to drive the hot plate and move about second slide bar surface from top to bottom, cutting mechanism includes portal, water sword nozzle and slider and pressure device, and the water sword nozzle passes through the slider and translate in supporting slide rail, and connect pressure device, cutting mechanism's bottom correspondence is provided with the basin, spacing movable mechanism includes two sets of tight seats of clamp through the connecting rod connection, the pipeline of the tight seat of clamp, First slide bar and first cylinder.

Preferably, the clamping seat comprises an upper clamping seat and a lower clamping seat, the upper clamping seat is connected with the lower clamping seat through two groups of threaded rods, fastening blocks are spirally arranged on the surfaces of the threaded rods, the middle of one side of the lower clamping seat is welded with a piston rod of a first air cylinder, sliding grooves are formed in two ends of the other side of the lower clamping seat, a first sliding rod is movably connected in each sliding groove, and the piston rod of the first air cylinder drives the clamping seat to horizontally slide on the surface of the first sliding rod.

Preferably, the inner sides of the upper clamping seat and the lower clamping seat are both provided with arc-shaped grooves, rubber pads are bonded in the arc-shaped grooves through strong glue, and a plurality of bulges are arranged on the surfaces of the rubber pads.

Preferably, a plurality of rollers are erected inside the support frame and are distributed at equal intervals.

Preferably, the controller is installed on one side of the workbench and electrically connected with the first cylinder and the second cylinder, and the temperature controller is installed on one side of the hot melting mechanism and electrically connected with the heating plate.

Compared with the prior art, the utility model discloses following beneficial effect has:

1. through the arrangement of the cutting mechanism, ordinary tap water is sprayed out through the pressurizing device and the water jet nozzle to form a water jet cutter, so that the end face of the pipeline is cut, the flatness of the end face of the pipeline is guaranteed, the subsequent welding work is convenient to carry out, simplicity and high efficiency are realized, certain water exists on the surface of the pipeline, when welding is carried out, the water is vaporized to absorb heat, the position, close to the end face, of the outer side of the pipeline is cooled, and the flatness, close to the end face, of the outer side of the pipeline is protected to a certain;

2. the lower clamping seat is fixed through the arranged clamping seat, and the fastening block rotates downwards or upwards to adjust the upper clamping seat to move up and down, so that the distance between the upper clamping seat and the lower clamping seat is changed, the fixed circle center is ensured by corresponding to pipelines with different sizes, and the static friction force between the clamping seat and the pipeline is increased by the bulge on the surface of the rubber pad, so that the clamping work is realized together;

3. through the support frame that sets up, played the extension effect, avoided because of the pipeline process, pipeline one end loses the support, and the slope takes place, influences the butt fusion processing, and the roller bearing promotes the removal of pipeline.

Drawings

Fig. 1 is a top view of an electric power pipeline processing device of the present invention;

fig. 2 is a front view of a clamping seat of the power pipeline processing device of the present invention;

fig. 3 is a front view of the hot melting mechanism of the power pipeline processing device of the present invention.

In the figure: 1. a work table; 2. a support frame; 21. a roller; 3. a pipeline; 4. a cutting mechanism; 5. a water jet nozzle; 6. a hot melting mechanism; 7. a clamping seat; 8. a first slide bar; 9. a water tank; 10. a first cylinder; 11. an upper clamping seat; 12. a threaded rod; 13. a lower clamping seat; 14. a rubber pad; 15. a fastening block; 16. a chute; 17. a second cylinder; 18. a second slide bar; 19. heating the plate.

Detailed Description

In order to make the technical means, creation features, achievement purposes and functions of the present invention easy to understand, the present invention is further described below with reference to the following embodiments.

Example 1

As shown in fig. 1-3, an electric power pipeline processing device comprises a workbench 1, a controller and a pipeline 3 erected on the surface of the workbench 1, wherein a hot melting mechanism 6, a cutting mechanism 4, a limiting movable mechanism and a support frame 2 are sequentially arranged on the surface of the workbench 1 from the middle part to the two sides of the surface in a spreading manner, the cutting mechanism 4, the limiting movable mechanism and the support frame 2 are symmetrically arranged on the two sides of the hot melting mechanism 6, the hot melting mechanism 6 comprises a second cylinder 17, two groups of second sliding rods 18, a heating plate 19 and a temperature controller, the second cylinder 17 is connected with the heating plate 19 through a piston rod and drives the heating plate 19 to move up and down on the surface of the second sliding rod 18, the second sliding rod 18 ensures that the heating plate 19 is vertical to the horizontal plane, so that the heating plate 19 is parallel to the end surface of the pipeline 3, the cutting mechanism 4 comprises a door frame, a, and the water jet cutter nozzle 5 is translated in a matched slide rail through a slide block and is connected with a pressurizing device, the bottom end of the cutting mechanism 4 is correspondingly provided with a water tank 9, and the limiting movable mechanism comprises two groups of clamping seats 7, a first slide bar 8 and a first air cylinder 10 which are connected through a connecting rod.

Through setting up cutting mechanism 4, with ordinary running water through pressure device, spout through water jet 5 nozzles, form one water jet cutter, thereby to the terminal surface cutting of pipeline 3, guarantee the level and smooth of 3 terminal surfaces of pipeline, make things convenient for going on of follow-up butt fusion work, it is simple high-efficient, there is certain water on 3 surfaces of pipeline, when carrying out the butt fusion, the water vaporization heat absorption is close to terminal surface department cooling in the 3 outsides of pipeline, the roughness that the terminal surface is close to in the 3 outsides of pipeline has been protected to a certain extent, thereby the aesthetic property of pipe connection department has been improved.

Example 2

As shown in fig. 2, the clamping seat 7 includes an upper clamping seat 11 and a lower clamping seat 13, the upper clamping seat 11 is connected with the lower clamping seat 13 through two sets of threaded rods 12, fastening blocks 15 are spirally arranged on the surfaces of the threaded rods 12, the middle of one side of the lower clamping seat 13 is welded with a piston rod of a first cylinder 10, two ends of the other side of the lower clamping seat 13 are provided with sliding grooves 16, the sliding grooves 16 are movably connected with a first slide bar 8, and the piston rod of the first cylinder 10 drives the clamping seat 7 to horizontally slide on the surface of the first slide bar 8;

as shown in fig. 2, the inner sides of the upper holder 11 and the lower holder 13 are both provided with an arc-shaped groove, a rubber pad 14 is adhered in the arc-shaped groove by a strong adhesive, and the surface of the rubber pad 14 is provided with a plurality of protrusions.

As shown in fig. 1, a plurality of rollers 21 are erected inside the support frame 2, and the rollers 21 are distributed at equal intervals, the support frame 2 plays a role in expanding, and prevents the phenomenon that the welding process is influenced because one end of the pipeline 3 is inclined due to the loss of support caused by the overlong pipeline 3, and the rollers 21 promote the movement of the pipeline 3.

As shown in fig. 1 and 3, the controller is installed at one side of the worktable 1 and electrically connected with the first cylinder 10 and the second cylinder 17, the temperature controller is installed at one side of the hot melting mechanism 6 and electrically connected with the heating plate 19, the controller is TPC4-4TD, and the cylinder is controlled by connecting the electromagnetic valve.

Through the tight seat 7 that presss from both sides that sets up, lower holder 13 is fixed, through fastening block 15 downwards or upwards rotation to holder 11 reciprocates on the adjustment, changes the distance between holder 11 and the lower holder 13, thereby corresponds not unidimensional pipeline 3, guarantees that the centre of a circle is fixed, and the arch on rubber pad 14 surface has increased the stiction power of pressing from both sides tight seat 7 and pipeline 3, realizes pressing from both sides tight work jointly.

It should be noted that the utility model relates to an electric power pipeline processing device, first, pass two pipelines 3 that need the welded between the upper holder 11 and the lower holder 13 of the clamp seat 7, the rotation regulation fastening block 15 moves downwards, make the upper holder 11 and the lower holder 13 clamp the pipeline 3 tightly, two clamp seats 7 clamp the pipeline 3 tightly together, play a limiting role, if the terminal surface of the pipeline 3 is not flat, the operation controller TPC4-4TD, control the piston rod extension of the first cylinder 10 through the solenoid valve, drive the pipeline 3 in the clamp seat 7 to enter the cutting mechanism 4, the slider drives the water knife nozzle 5 to slide on the slide rail, pass ordinary running water through the pressure device, spout through the water knife nozzle 5, form a water knife, thereby to the terminal surface cutting of the pipeline 3, guarantee the flatness of the terminal surface of the pipeline 3, the residue that drops and most water finally drop to the basin 9 because of gravity, after the cutting operation is finished, the piston rod of the first cylinder 10 is continuously extended through the controller, the pipeline 3 is contacted and attached with the heating plate 19 in the hot melting mechanism 6, two sides of the heating plate 19 are contacted with the end face of the pipeline 3, an electric heating pipe in the heating plate 19 is a heating source for heating the pipeline, the heating power of the heating plate 19 is controlled through the temperature controller, after the pipeline 3 is cut, a certain amount of water exists on the surface, when the pipeline 3 is welded, the water is vaporized to absorb heat, the position, close to the end face, of the outer side of the pipeline is cooled, the flatness, close to the end face, of the outer side of the pipeline is protected to a certain degree, when the heat of the heating plate 19 is transferred to the welding surface of the pipeline 3, the surface of the pipeline is melted, then the piston rod of the second cylinder 17 is controlled through the controller to drive the heating plate 19 to move upwards, the piston, the pipe 3 is loosened and taken out to perform the next set of work by rotating the fastening block 15 upward as a whole.

The basic principles and the main features of the invention and the advantages of the invention have been shown and described above. It will be understood by those skilled in the art that the present invention is not limited to the above embodiments, and that the foregoing embodiments and descriptions are provided only to illustrate the principles of the present invention without departing from the spirit and scope of the present invention. The scope of the invention is defined by the appended claims and equivalents thereof.

Claims

1. An electric power pipeline processing device comprises a workbench (1), a controller and a pipeline (3) erected on the surface of the workbench (1), and is characterized in that a hot melting mechanism (6), a cutting mechanism (4), a limiting movable mechanism and a support frame (2) are sequentially arranged on the surface of the workbench (1) from the middle part to the positions of two sides in a diffusion mode, the cutting mechanism (4), the limiting movable mechanism and the support frame (2) are symmetrically arranged on the two sides of the hot melting mechanism (6), the hot melting mechanism (6) comprises a second cylinder (17), two groups of second slide bars (18), a heating plate (19) and a temperature controller, the second cylinder (17) is connected with the heating plate (19) through a piston rod and drives the heating plate (19) to move up and down on the surface of the second slide bars (18), and the cutting mechanism (4) comprises a door frame, a water jet nozzle (5), a slide block and a pressurizing device, and the water jet cutter nozzle (5) is translated in a matched slide rail through a slide block and is connected with a pressurizing device, the bottom end of the cutting mechanism (4) is correspondingly provided with a water tank (9), and the limiting moving mechanism comprises two groups of clamping seats (7), a first slide rod (8) and a first air cylinder (10) which are connected through a connecting rod.

2. The electric power pipeline machining device according to claim 1, wherein: press from both sides tight seat (7) including last holder (11) and lower holder (13), and go up holder (11) and be connected through two sets of threaded rod (12) down between holder (13) to be provided with fastening block (15) at the surperficial spiral of threaded rod (12), the middle part of holder (13) one side and the piston rod welding of first cylinder (10) down, spout (16) have been seted up at the both ends of holder (13) opposite side down, and first slide bar (8) of swing joint in spout (16) to the piston rod through first cylinder (10) drives and presss from both sides tight seat (7) at first slide bar (8) surface horizontal slip.

3. The electric power pipeline machining device according to claim 2, wherein: arc-shaped grooves are formed in the inner sides of the upper clamping seat (11) and the lower clamping seat (13), a rubber pad (14) is bonded in each arc-shaped groove through a strong adhesive, and a plurality of bulges are arranged on the surface of each rubber pad (14).

4. The electric power pipeline machining device according to claim 1, wherein: a plurality of rollers (21) are erected inside the support frame (2), and the rollers (21) are distributed at equal intervals.

5. The electric power pipeline machining device according to claim 1, wherein: the controller is installed on one side of the workbench (1) and electrically connected with the first cylinder (10) and the second cylinder (17), and the temperature controller is installed on one side of the hot melting mechanism (6) and electrically connected with the heating plate (19).