CN218946612U

CN218946612U - Adjustable surfacing machine

Info

Publication number: CN218946612U
Application number: CN202223588652.0U
Authority: CN
Inventors: 苏韬
Original assignee: Wuxi Jinhua Welding Technology Co ltd
Current assignee: Wuxi Jinhua Welding Technology Co ltd
Priority date: 2022-12-31
Filing date: 2022-12-31
Publication date: 2023-05-02
Anticipated expiration: 2032-12-31

Abstract

The utility model discloses an adjustable surfacing machine which comprises a base, a welding positioner, a support, an upright post and a transverse frame, wherein a chuck is arranged on the welding positioner, a sliding frame is arranged on the upright post, two groups of sliding rails are arranged on the front surface of the upright post, the sliding frame can reciprocate up and down on the sliding rails, the transverse frame can reciprocate left and right on the sliding frame, an adjusting mechanism is arranged between the support and the upright post, and the adjusting mechanism comprises two groups of adjusting components and a connecting component; the height of the upright post can be conveniently adjusted according to parts with different height and dimensions in use through the designed adjusting mechanism, so that a surfacing gun can contact with a surfacing position at the top of the part, the universality of the surfacing machine in use is improved, the use is convenient, and the surfacing performance of the surfacing machine on the part is improved.

Description

Adjustable surfacing machine

Technical Field

The utility model belongs to the technical field of surfacing machines, and particularly relates to an adjustable surfacing machine.

Background

The surface welding machine is a machine with functions of surface welding repair and strengthening surface coating of hard alloy such as external tungsten carbide, and the like, and is characterized in that a plasma arc is used as a heat source, a powder feeder on the surface welding machine supplies powder to a surface welding gun, the powder is blown into the electric arc, high temperature generated by the plasma arc is used for rapidly heating alloy powder and the surface of a substrate and melting, mixing and diffusing the alloy powder together with the surface of the substrate, the alloy powder and the surface welding gun and the workpiece move relatively along with the surface welding gun, and liquid alloy is gradually solidified after the plasma arc leaves to form a layer of high-performance alloy surface welding layer, so that the surface welding process for strengthening and hardening the surface of a part is realized.

When the conventional surfacing machine is used, parts are fixed on a chuck on a welding positioner, then the height and the position of a transverse frame are adjusted to enable a surfacing gun to approach the parts for surfacing, but if the height of the parts fixed on the chuck is too high for surfacing the tops of the parts, the transverse frame is moved upwards to the limit position of the tops of the stand columns, then the surfacing gun is required to be replaced for surfacing the parts when the surfacing gun does not reach the surfacing position of the tops of the parts, and then the surfacing machine is limited in use and is not good for surfacing according to the parts with the higher height, so that the problem of surfacing performance of the surfacing machine on the parts is solved.

Disclosure of Invention

The utility model aims to provide an adjustable overlaying machine, which aims to solve the problems that in the prior art, when the existing overlaying machine is used, parts are fixed on a chuck on a welding positioner, then the height and the position of a transverse frame are adjusted to enable an overlaying gun to approach the parts for overlaying the parts, but when the height of the parts fixed on the chuck is too high for overlaying the top of the parts, when the transverse frame is moved upwards to the limit position of the top of a stand column, the overlaying gun is required to be replaced for overlaying the parts by other overlaying machines with larger sizes when the overlaying gun does not reach the overlaying position of the top of the parts, and the overlaying machine is limited when the overlaying machine is used, and the overlaying performance of the overlaying machine for the parts is reduced because the overlaying machine for overlaying the parts with higher sizes is not good.

In order to achieve the above purpose, the present utility model provides the following technical solutions: the utility model provides a build-up welding machine with adjustable, includes base, welding positioner, support, stand and crossbearer, be provided with the chuck on the welding positioner, be provided with the balladeur train on the stand, the front of stand is provided with two sets of slide rails, the balladeur train can be in reciprocating motion about carrying out on the slide rail, the crossbearer can be in reciprocating motion about carrying out on the balladeur train, the support with be provided with adjustment mechanism between the stand, adjustment mechanism includes two sets of adjusting part and coupling assembling, coupling assembling includes bottom plate and two sets of movable strip, the stand is fixed the top of bottom plate, the movable strip is fixed the side of bottom plate.

Preferably, the adjusting component comprises a vertical plate and a stud, a groove is formed in the vertical plate, and a vertical groove is formed in the front face of the vertical plate.

Preferably, the end of the movable bar passes through the groove, and the stud is fixed on the front surface of the movable bar.

Preferably, the end part of the stud penetrates through the vertical groove, a nut is arranged outside the stud, and the vertical plate is fixed at the top of the support.

Preferably, two groups of cleaning mechanisms are arranged on the sliding frame, each cleaning mechanism comprises two groups of concave rubber blocks, each concave rubber block is located outside the sliding rail, a connecting plate is fixedly arranged between each two groups of concave rubber blocks, a fixing plate is fixedly arranged on the surface of each connecting plate, and the fixing plates are fixed on the sliding frame.

Preferably, a vertical drag chain is arranged on the carriage, the end part of the vertical drag chain extends to the back surface of the upright post, a transverse drag chain is arranged on the transverse frame, and the end part of the transverse drag chain extends to the back surface of the upright post.

Preferably, a stacking welding gun is arranged on the transverse frame, and the support is positioned at the top of the base.

Preferably, the top of base is provided with mounting bracket and switch board respectively, the fixed controller that is provided with in top of mounting bracket.

Compared with the prior art, the utility model has the beneficial effects that:

(1) The height of the upright post can be conveniently adjusted according to parts with different height and dimensions in use through the designed adjusting mechanism, so that a surfacing gun can contact with a surfacing position at the top of the part, the universality of the surfacing machine in use is improved, the use is convenient, and the surfacing performance of the surfacing machine on the part is improved.

Drawings

FIG. 1 is a schematic diagram of the structure of the present utility model;

FIG. 2 is a schematic view of an adjusting mechanism according to the present utility model;

FIG. 3 is a schematic cross-sectional view of a riser of the present utility model;

FIG. 4 is a schematic top view of a concave rubber block of the present utility model;

in the figure: 1. a slide rail; 2. a column; 3. a carriage; 4. a cross frame; 5. stacking welding guns; 6. a chuck; 7. a welding positioner; 8. a support; 9. a bottom plate; 10. a mounting frame; 11. a base; 12. a riser; 13. a control cabinet; 14. a movable bar; 15. a stud; 16. a groove; 17. a nut; 18. a concave rubber block; 19. a connecting plate; 20. vertical grooves.

Detailed Description

The following description of the embodiments of the present utility model will be made clearly and completely with reference to the accompanying drawings, in which it is apparent that the embodiments described are only some embodiments of the present utility model, but not all embodiments. All other embodiments, which can be made by those skilled in the art based on the embodiments of the utility model without making any inventive effort, are intended to be within the scope of the utility model.

Referring to fig. 1-4, the present utility model provides a technical solution: an adjustable surfacing machine comprises a base 11, a welding positioner 7, a support 8, an upright post 2 and a transverse frame 4, wherein the transverse frame 4 can reciprocate left and right on a sliding frame 3 in use, a chuck 6 is arranged on the welding positioner 7, parts can be fixed by the chuck 6 in use and conveniently surfacing, a sliding frame 3 is arranged on the upright post 2, two groups of sliding rails 1 are arranged on the front surface of the upright post 2, the sliding frame 3 can reciprocate up and down on the sliding rail 1, the transverse frame 4 can reciprocate left and right on the sliding frame 3, an adjusting mechanism is arranged between the support 8 and the upright post 2, the upright post 2 is convenient to adjust in height through the adjusting mechanism in use, the surfacing position of the part with a higher size can be approached by a surfacing gun 5, the adjusting mechanism comprises two groups of adjusting components and a connecting component, the connecting component comprises a bottom plate 9 and two groups of movable strips 14, when in use, the movable bar 14 can reciprocate up and down in the groove 16, the upright post 2 is fixed at the top of the bottom plate 9, the movable bar 14 is fixed at the side surface of the bottom plate 9, the adjusting component comprises a vertical plate 12 and a stud 15, when in use, the stud 15 can reciprocate up and down in the vertical groove 20, the groove 16 is arranged in the vertical plate 12, the vertical groove 20 is arranged on the front surface of the vertical plate 12, the end part of the movable bar 14 passes through the groove 16, the stud 15 is fixed on the front surface of the movable bar 14, the end part of the stud 15 passes through the vertical groove 20, the outside of the stud 15 is connected with a nut 17 through screw threads in a screwing way, the vertical plate 12 is fixed at the top of the support 8, the height of the upright post 2 can be conveniently adjusted according to parts with different height sizes in use, the surfacing gun 5 can be contacted with the surfacing position of the top of the parts, the universality of the surfacing machine in use is improved, the use is convenient, and the surfacing performance of the surfacing machine on parts is improved.

In this embodiment, preferably, be provided with two sets of clearance mechanisms on the balladeur train 3, clearance mechanism includes two sets of concave rubber piece 18, the concave rubber piece 18 moves on slide rail 1 when using and can clear up the impurity and the piece etc. that adhere to on the slide rail 1, concave rubber piece 18 is located the outside of slide rail 1, fixedly be provided with connecting plate 19 between two sets of concave rubber piece 18, the fixed surface of connecting plate 19 is provided with the fixed plate, the fixed plate is fixed on balladeur train 3, can make concave rubber piece 18 and balladeur train 3 be connected together through the fixed plate when using, through the clearance mechanism of design, be convenient for in use can clear up the impurity piece that adheres to on the slide rail 1 when balladeur train 3 reciprocates from top to bottom on slide rail 1, prevent impurity and piece can insert the circumstances of wearing and tearing to slide rail 1, convenient to use.

In this embodiment, preferably, the carriage 3 is provided with a vertical drag chain, when in use, the carriage 3 can be driven to reciprocate up and down through the vertical drag chain, the end part of the vertical drag chain extends to the back surface of the upright post 2, the transverse drag chain is arranged on the transverse frame 4, the end part of the transverse drag chain extends to the back surface of the upright post 2, and when in use, the transverse frame 4 can be driven to reciprocate left and right through the transverse drag chain.

In this embodiment, the transverse frame 4 is preferably provided with a welding gun 5, and the support 8 is located on top of the base 11.

In this embodiment, preferably, the top of the base 11 is provided with a mounting frame 10 and a control cabinet 13 respectively, and the top of the mounting frame 10 is fixedly provided with a controller, so that the surfacing machine can be controlled by the controller when in use.

The working principle and the using flow of the utility model are as follows:

when the vertical column 2 is used, when the height of the vertical column 2 needs to be adjusted and raised, the nuts 17 are unscrewed, then the bottom plate 9 is moved upwards to drive the movable strip 14 and the vertical column 2 to move, at the moment, the movable strip 14 moves in the groove 16, the stud 15 moves in the vertical groove 20, then the vertical column 2 stops moving after moving upwards to a proper position, at the moment, the vertical column 2 can be fixed by screwing the nuts 17, and the height of the vertical column 2 can be adjusted;

when the sliding frame 3 reciprocates up and down on the sliding rail 1, the fixing plate is driven to move, the fixing plate drives the connecting plate 19 to move, the connecting plate 19 drives the concave rubber block 18 to move, and at the moment, the concave rubber block 18 can clean impurity and foreign matters attached to the sliding rail 1.

Although embodiments of the present utility model have been shown and described, it will be understood by those skilled in the art that various changes, modifications, substitutions and alterations can be made therein without departing from the principles and spirit of the utility model, the scope of which is defined in the appended claims and their equivalents.

Claims

1. The utility model provides a build-up welding machine with adjustable, includes base (11), welding positioner (7), support (8), stand (2) and crossbearer (4), be provided with chuck (6) on the welding positioner (7), be provided with balladeur train (3) on stand (2), the front of stand (2) is provided with two sets of slide rail (1), balladeur train (3) can be in reciprocating motion about carrying out on slide rail (1), crossbearer (4) can be in reciprocating motion about carrying out on balladeur train (3), its characterized in that: the support (8) with be provided with adjustment mechanism between stand (2), adjustment mechanism includes two sets of adjusting part and coupling assembling, coupling assembling includes bottom plate (9) and two sets of movable strip (14), stand (2) are fixed the top of bottom plate (9), movable strip (14) are fixed the side of bottom plate (9).

2. An adjustable surfacing machine according to claim 1, wherein: the adjusting component comprises a vertical plate (12) and a stud (15), a groove (16) is formed in the vertical plate (12), and a vertical groove (20) is formed in the front face of the vertical plate (12).

3. An adjustable surfacing machine according to claim 2, wherein: the end part of the movable strip (14) passes through the groove (16), and the stud (15) is fixed on the front surface of the movable strip (14).

4. An adjustable surfacing machine according to claim 3, wherein: the end of the stud (15) passes through the vertical groove (20), a nut (17) is arranged outside the stud (15), and the vertical plate (12) is fixed at the top of the support (8).

5. An adjustable surfacing machine according to claim 1, wherein: the cleaning mechanism comprises two groups of concave rubber blocks (18), the concave rubber blocks (18) are located outside the sliding rail (1), a connecting plate (19) is fixedly arranged between the two groups of concave rubber blocks (18), a fixing plate is fixedly arranged on the surface of the connecting plate (19), and the fixing plate is fixed on the sliding frame (3).

6. The adjustable weld overlay machine of claim 5, wherein: the vertical drag chain is arranged on the sliding frame (3), the end part of the vertical drag chain extends to the back surface of the upright post (2), the transverse frame (4) is provided with the transverse drag chain, and the end part of the transverse drag chain extends to the back surface of the upright post (2).

7. The adjustable weld overlay machine of claim 6, wherein: and a stacking welding gun (5) is arranged on the transverse frame (4), and the support (8) is positioned at the top of the base (11).

8. The adjustable weld overlay machine of claim 7, wherein: the top of base (11) is provided with mounting bracket (10) and switch board (13) respectively, the top of mounting bracket (10) is fixed and is provided with the controller.