CN209812479U - Automatic cutting and disassembling equipment for mattress - Google Patents
Automatic cutting and disassembling equipment for mattress Download PDFInfo
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- CN209812479U CN209812479U CN201920409158.2U CN201920409158U CN209812479U CN 209812479 U CN209812479 U CN 209812479U CN 201920409158 U CN201920409158 U CN 201920409158U CN 209812479 U CN209812479 U CN 209812479U
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- automatic cutting
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Abstract
The utility model discloses a mattress automatic cutting and disassembling device, which comprises a frame, a transmission device, a cutting device, an induction device, a rotating device, a power device and a control device; the machine frame is provided with a supporting table for placing a mattress, and the conveying device drives the mattress to translate between two ends of the supporting table; the cutting device is arranged between the middle part of the supporting platform and the end point end; the induction device is arranged on the rack, the induction device is electrically connected with the control device to control the rotating device, and the rotating device is pivoted on the rack and is positioned between the cutting device and the end point end of the supporting table; the control device controls the entire apparatus. The utility model can realize cutting and disassembling the mattress, so that the spring, the steel wire and the fabric can be separated, the resource can be recycled, and the mattress has good market popularization value; and realize automatic flow, the staff adopts one-touch operation, reduces the manual work volume in a large number, improves the efficiency that the mattress was disassembled to reduce cost.
Description
Technical Field
The utility model relates to a refuse treatment field especially indicates a mattress automatic cutout disassembles equipment.
Background
The mattress is a common furniture article, has a certain service cycle, and after the mattress is used for a plurality of years, a new mattress needs to be replaced, but the waste mattress has large volume, inconvenient transportation and difficult manual disassembly, and the treatment is not known by residents, so the waste mattress is generally discarded and placed in public areas at will, which causes bad influence on environmental sanitation and is easy to generate harmful substances such as pathogenic microorganisms and mycotoxin, and the treatment of the mattresses is becoming a big problem troubling communities.
If the waste mattress is treated by a crushing and decomposing method, a large number of springs and steel wires contained in the mattress are wound with other fabrics after being crushed, and are difficult to be thoroughly separated, so that the waste mattress cannot be recycled, and therefore, the waste mattress is treated by adopting a disassembling mode in practical operation. Because the edge position of the mattress is provided with dense needle and thread bundling, the number of personnel used for manual disassembly is large, the labor cost is high, and the disassembly efficiency is low; and the border position through equipment cutting mattress among the prior art is in order to realize disassembling to need artifical or mechanical upset mattress to carry out the secondary and even cut many times, can't realize the automation, inefficiency and disassemble with high costs.
In view of this, the present designer has a deep conception on many defects and inconveniences caused by the above-mentioned structural design, and actively studies, improves, and tries to develop and design the present invention.
SUMMERY OF THE UTILITY MODEL
An object of the utility model is to provide an equipment is disassembled to mattress realizes the border position of automatic cutting mattress to improve and disassemble efficiency, reduce the cost of labor.
In order to achieve the above purpose, the solution of the present invention is:
an automatic cutting and disassembling device for a mattress comprises a frame, a conveying device, a cutting device, an induction device, a rotating device, a power device and a control device; the support table comprises a first plane and a second plane, the first plane is used for supporting the upper surface and the lower surface of the mattress, the second plane is used for supporting the side face of the mattress, the lower end of the first plane is connected with the second plane, and the first plane and the second plane are perpendicular to each other; the conveying device is arranged on the frame and drives the mattress to translate between the two ends of the supporting platform; the cutting device is arranged on the rack between the middle part of the second plane and the terminal end, and is provided with at least two cutters which are arranged in a vertically staggered manner to cut the upper and lower corners of the side surface of the mattress; the induction device is arranged on the rack, the cutting device is positioned at an induction point of the induction device, and the induction device is electrically connected with the control device to realize the control of the rotating device; the rotating device is pivoted on the rack, and the pivoting position of the rotating device and the rack is positioned between the cutting device and the terminal end of the second plane; the control device is used for controlling the operation of the whole equipment.
The first plane is arranged obliquely to the horizontal plane.
The included angle between the first plane and the horizontal plane is 20 degrees.
The conveying device comprises a conveying belt and a pushing block for pushing the mattress to move, the conveying belt is arranged on the first plane or the second plane, and the conveying direction of the conveying belt is arranged along the horizontal direction; the push block is fixed on the conveyor belt and reciprocates between the two ends of the support table.
The cutters are arranged in a staggered mode in the translation direction of the mattress.
The cutter is a water cutter.
The cutting device is provided with a positioning piece used for pressing the mattress to be attached to the first plane.
An upturning bracket is arranged on the rack and is positioned at the initial end of the second plane; the upturning bracket is pivoted to the frame to realize the opening and closing movement of the upturning bracket and the first plane.
A downward turning support is arranged on the rack and is positioned at the terminal end of the second plane; the downward turning support is pivoted to the rack to realize opening and closing movement of the downward turning support and a first plane, and a telescopic rod is arranged on the first plane corresponding to the downward turning support.
The rotation plane of the rotating device is parallel to the first plane.
After the structure is adopted, the utility model realizes the disassembly of the mattress by simultaneously cutting the upper and lower corners of the side surface of the mattress through the plurality of cutters which are arranged in a staggered way, so that the springs, the steel wires and the fabric are thoroughly separated, the resource recycling is realized, and the mattress has good market popularization value; the utility model discloses fix cutting device in the frame, it is rotatory with the fixed point to drive the mattress removal that will cut through conveyer belt and rotary device, makes cutting device continuously cut the edge of mattress, realizes automatic flow, and the staff adopts a key formula operation, reduces the manual work volume in a large number, improves the efficiency that the mattress was disassembled to reduce cost.
In addition, the upper small corners of the side walls of the mattress are cut simultaneously by adopting a plurality of cutters in the cutting process, the mattress does not need to be turned over again, and the treatment efficiency is greatly improved; and the cutter that uses is the water sword, accords with the utility model discloses resource recovery utilizes's purpose, realizes reducing energy consumption, energy-concerving and environment-protective.
Drawings
FIG. 1 is a front view of an embodiment of the present invention;
FIG. 2 is a top view of an embodiment of the present invention;
fig. 3 is a side view of an embodiment of the present invention.
The reference numbers illustrate:
1. a frame; 11. a support table; 111. a first plane; 1111. a telescopic rod; 112. a second plane; 2. a conveying device; 21. a conveyor belt; 22. a push block; 3. a cutting device; 31. a cutter; 32. the positioning piece 4 is an induction device; 5. a rotating device; 6. a power plant; 7. a control device; 8. turning up the bracket; 9. and turning down the bracket.
Detailed Description
To further explain the technical solution of the present invention, the present invention is explained in detail below by specific embodiments, and the directions in the following description are based on the directions in the drawings, and the "initial end" and "terminal end" represent the initial and terminal positions of the mattress cutting process.
As shown in fig. 1 to 3, the utility model relates to a mattress automatic cutting disassembles equipment, including frame 1, conveyer 2, cutting device 3, induction system 4, rotary device 5, power device 6 and controlling means 7.
The frame 1 is provided with a support base 11 for placing a mattress, the support base 11 includes a first plane 111 for supporting the upper and lower surfaces of the mattress and a second plane 112 for supporting the side surface of the mattress, the lower end of the first plane 111 is connected to the second plane 112, and the first plane 111 and the second plane 112 are perpendicular to each other. In this embodiment, the first plane 111 is inclined to the horizontal plane, and the included angle between the first plane and the horizontal plane is 20 °. Then place the back on a supporting bench 11 with the mattress, the mattress is the state of slope in the horizontal plane to receive the action of gravity can stabilize the laminating in first plane 111 and second plane 112, avoid the mattress to lead to the mattress to topple over and break away from a supporting bench 11 because of rocking at the in-process that removes, influence subsequent cutting effect.
The conveying device 2 is arranged on the frame 1 and drives the mattress to translate between two ends of the support platform 11; the conveying device 2 in the embodiment comprises a conveyor belt 21 and a pushing block 22 for pushing the mattress to move, wherein the conveyor belt 21 is arranged on a first plane 111 or a second plane 112, and the conveyor belt 21 is arranged on the second plane 112 in the drawing; the conveying direction of the conveyor belt 21 is set in the horizontal direction, and the pusher 22 is fixed to the conveyor belt 21 and reciprocates between both ends of the support table 11.
The cutting device 3 is arranged on the frame 1 between the middle part and the terminal end of the second plane 112, the cutting device 3 is provided with at least two cutters 31, and the cutters 31 are staggered up and down to cut the upper and lower corners of the side surface of the mattress; the cutters 31 are arranged offset in the translation direction of the mattress to prevent damage caused by mutual cutting between the cutters 31. In this embodiment, the cutter 31 is a water jet cutter, so that the utility model is more energy-saving and environment-friendly; the cutting device 3 is provided with a positioning member 32 for pressing the mattress to be attached to the first plane 111, so as to prevent the mattress from shaking too strongly due to cutting when passing through the position of the cutter 31.
The induction device 4 is arranged on the frame 1, and the cutting device 3 is positioned at an induction point of the induction device 4; the sensing device 4 is electrically connected with the control device 7 to control the rotating device 5, and the sensing device 4 is used for sensing whether a mattress passes through the cutting device 3 or not and correspondingly starting the rotating device 5 when no sensing is carried out.
The rotating device 5 is pivoted on the frame 1, and the pivoting position of the rotating device 5 and the frame 1 is located between the cutting device 3 and the terminal end of the second plane 112; the plane of rotation of the rotating means 5 is parallel to the first plane 111.
An upturning bracket 8 is arranged on the frame 1, and the upturning bracket 8 is positioned at the initial end of the second plane 112; the upturning bracket 8 is pivoted to the frame 1 to realize the opening and closing movement of the upturning bracket 8 and the first plane 111. When the mattress is laid flat on the flip-up stand 8, the support surface of the flip-up stand 8 is rotated toward the first plane 111, so that the mattress is attached to the first plane 111.
A downward turning support 9 is arranged on the frame 1, and the downward turning support 9 is positioned at the terminal end of the second plane 112; the downward turning support 9 is pivoted to the frame 1 to realize opening and closing movement of the downward turning support 9 and the first plane 111, and a telescopic rod 1111 is arranged on the first plane 111 corresponding to the downward turning support 9. When the mattress is cut, the telescopic rods 1111 push the mattress towards the flip-down support 9 to be away from the first plane 111 and fit on the flip-down support 9 until the mattress is laid flat, thereby facilitating the subsequent treatment.
The power device 6 is connected to the mechanical devices to provide power to drive the mechanical structures to work.
The control device 7 is used for controlling the work of the whole equipment, can be directly fixedly arranged on the rack 1, and can also independently form an independent control device, so that an operator is separated from the structure of the cutting mattress, and the potential safety hazard is reduced; simple programming can be performed on the control device 7 to achieve an automated process.
The utility model discloses when using: the mattress is manually placed on the upturning bracket 8 and the equipment is started. The upturning bracket 8 is turned towards the first plane 111, so that the mattress is attached to the first plane 111; the conveyor belt 21 and the push block 22 drive the mattress to move along the conveying direction of the conveyor belt 21 and pass through the cutting device 3, a plurality of water knives of the cutting device 3 cut the edge of the mattress to separate the fabric from the spring and the steel wire, and the sensing device 4 senses whether the mattress passes through the cutting device 3 in real time; if not, the cutting of one side edge of the mattress is finished, the rotating device 5 is correspondingly started, the rotating device 5 rotates upwards to drive the end part of the cut side edge of the mattress to move upwards, the other end part serves as an axis to rotate, the mattress rotates 90 degrees, the end part of the adjacent side of the cut side edge is located at the position of the cutting device 3 again, and the adjacent side edge is cut along with the movement of the conveyor belt 21; repeat 3 times with this until cutting other 3 sides of mattress, realize four sides of automatic cutting mattress, reduce the manual work volume in a large number. When the cutting is finished, the telescopic rods 1111 push the mattress and the downward turning support 9 until the mattress is horizontally placed, so that the subsequent treatment is facilitated.
By the device, the utility model realizes the disassembly of the mattress by simultaneously cutting the upper and lower corners of the side wall of the mattress through the plurality of cutters 31 which are arranged in a staggered way, so that the springs, the steel wires and the fabric are thoroughly separated, the resource recycling is realized, and the mattress has good market popularization value; the utility model discloses fix cutting device 3 in frame 1, it is rotatory with the fixed point to drive the mattress removal that will cut through conveyer 2 and rotary device 5, makes cutting device 3 continuously cut the edge of mattress, realizes automatic flow, and the staff adopts a key formula operation, reduces the manual work volume in a large number, improves the efficiency that the mattress was disassembled to reduce cost.
In addition, a plurality of cutters 31 are adopted to simultaneously cut the upper small corners of the side walls of the mattress in the cutting process, the mattress does not need to be turned over again, and the treatment efficiency is greatly improved; and the used cutter 31 is a water cutter, which accords with the purpose of resource recycling, realizes energy consumption reduction, energy conservation and environmental protection.
The above embodiments and drawings are not intended to limit the form and style of the present invention, and any suitable changes or modifications made by those skilled in the art should not be construed as departing from the scope of the present invention.
Claims (10)
1. The utility model provides a mattress automatic cutout disassembles equipment which characterized in that: comprises a frame, a conveying device, a cutting device, an induction device, a rotating device, a power device and a control device; the support table comprises a first plane and a second plane, the first plane is used for supporting the upper surface and the lower surface of the mattress, the second plane is used for supporting the side face of the mattress, the lower end of the first plane is connected with the second plane, and the first plane and the second plane are perpendicular to each other; the conveying device is arranged on the frame and drives the mattress to translate between the two ends of the supporting platform;
the cutting device is arranged on the rack between the middle part of the second plane and the terminal end, and is provided with at least two cutters which are arranged in a vertically staggered manner to cut the upper and lower corners of the side surface of the mattress; the induction device is arranged on the rack, the cutting device is positioned at an induction point of the induction device, and the induction device is electrically connected with the control device to realize the control of the rotating device; the rotating device is pivoted on the rack, and the pivoting position of the rotating device and the rack is positioned between the cutting device and the terminal end of the second plane; the control device is used for controlling the operation of the whole equipment.
2. The automatic cutting and dismantling device for mattresses according to claim 1 further comprising: the first plane is arranged obliquely to the horizontal plane.
3. The automatic cutting and dismantling device for mattresses according to claim 2 further comprising: the included angle between the first plane and the horizontal plane is 20 degrees.
4. The automatic cutting and dismantling device for mattresses according to claim 1 further comprising: the conveying device comprises a conveying belt and a pushing block for pushing the mattress to move, the conveying belt is arranged on the first plane or the second plane, and the conveying direction of the conveying belt is arranged along the horizontal direction; the push block is fixed on the conveyor belt and reciprocates between the two ends of the support table.
5. The automatic cutting and dismantling device for mattresses according to claim 1 further comprising: the cutters are arranged in a staggered mode in the translation direction of the mattress.
6. The automatic cutting and dismantling device for mattresses according to claim 5 further comprising: the cutter is a water cutter.
7. The automatic cutting and dismantling device for mattresses according to claim 6 further comprising: the cutting device is provided with a positioning piece used for pressing the mattress to be attached to the first plane.
8. The automatic cutting and dismantling device for mattresses according to claim 1 further comprising: an upturning bracket is arranged on the rack and is positioned at the initial end of the second plane; the upturning bracket is pivoted to the frame to realize the opening and closing movement of the upturning bracket and the first plane.
9. The automatic cutting and dismantling device for mattresses according to claim 1 further comprising: a downward turning support is arranged on the rack and is positioned at the terminal end of the second plane; the downward turning support is pivoted to the rack to realize opening and closing movement of the downward turning support and a first plane, and a telescopic rod is arranged on the first plane corresponding to the downward turning support.
10. The automatic cutting and dismantling device for mattresses according to claim 1 further comprising: the rotation plane of the rotating device is parallel to the first plane.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201920409158.2U CN209812479U (en) | 2019-03-28 | 2019-03-28 | Automatic cutting and disassembling equipment for mattress |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201920409158.2U CN209812479U (en) | 2019-03-28 | 2019-03-28 | Automatic cutting and disassembling equipment for mattress |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN209812479U true CN209812479U (en) | 2019-12-20 |
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Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201920409158.2U Active CN209812479U (en) | 2019-03-28 | 2019-03-28 | Automatic cutting and disassembling equipment for mattress |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN209812479U (en) |
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN109895175A (en) * | 2019-03-28 | 2019-06-18 | 环创(厦门）科技股份有限公司 | Mattress automatic cutting device for disassembling |
-
2019
- 2019-03-28 CN CN201920409158.2U patent/CN209812479U/en active Active
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN109895175A (en) * | 2019-03-28 | 2019-06-18 | 环创(厦门）科技股份有限公司 | Mattress automatic cutting device for disassembling |
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