CN209812135U - Adjustable magnetic positioning device for automobile sheet metal stamping part - Google Patents
Adjustable magnetic positioning device for automobile sheet metal stamping part Download PDFInfo
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Abstract
汽车钣金冲压件可调磁性定位装置属于钣金件定位设备技术领域,包括三明治板、调节式支撑柱和磁铁。调节式支撑柱的高度调整部包括内部导管、套管和蝶形螺母。磁铁设置在套管内顶部的凹槽内。本实用新型用于临时替代正式夹具的定位装置,其结构简单、体积小、适用范围广、成本低、能基本实现三坐标测量仪对钣金件全覆盖检测。本实用新型具有较高的刚度和装夹精度,在应对钣金件的三坐标精密测量中,更能充分发挥其定位可靠、夹紧快速、变形误差小、测量精度高的特点,经过实际使用证明,应用效果良好,能满足轿车零部件三坐标精密测量灵活多变的要求,为轿车零部件通用化测量提供了一种新途径,为企业产品品质管理与技术进步探索了新思路。
The adjustable magnetic positioning device for automobile sheet metal stamping parts belongs to the technical field of sheet metal parts positioning equipment, and includes a sandwich plate, an adjustable support column and a magnet. The height adjustment portion of the adjustable support column includes an inner conduit, a sleeve and a wing nut. The magnets are placed in grooves in the top of the sleeve. The positioning device of the utility model is used to temporarily replace the formal fixture, and has the advantages of simple structure, small volume, wide application range and low cost, and can basically realize the full coverage detection of sheet metal parts by a three-coordinate measuring instrument. The utility model has high rigidity and clamping accuracy, and can give full play to the characteristics of reliable positioning, fast clamping, small deformation error and high measurement accuracy in the three-coordinate precision measurement of sheet metal parts. It has been proved by actual use. , the application effect is good, it can meet the flexible and changeable requirements of the three-coordinate precision measurement of car parts, provides a new way for the general measurement of car parts, and explores new ideas for enterprise product quality management and technological progress.
Description
技术领域technical field
本实用新型属于钣金件定位设备技术领域,特别是涉及到一种汽车钣金冲压件可调磁性定位装置。The utility model belongs to the technical field of sheet metal parts positioning equipment, in particular to an adjustable magnetic positioning device for automobile sheet metal stamping parts.
背景技术Background technique
随着汽车行业的发展,钣金件种类逐年增多,对钣金件的质量要求也愈加严格。为保证产品的质量,需频繁使用三坐标测量机应对种类多、外形复杂、大小不一零件进行测量。传统做法是每次在测量一个零件以前,首先根据测量要求,制定各种定位及夹紧方案,接着就要制作专用夹具,然后按照既定方案,在三坐标测量机的工作台面上,把这些定位及夹紧装置搭建起来,在此基础上建立测量坐标系后进行测量,这种做法在应对现代大批量定制生产时相应速度相对较低。汽车生产领域所测量的薄壁件一般由冲压工艺而成,普遍有两个特点:其一形状比较复杂、不规则,因此定位、支承、装夹都比较麻烦,尤其需要针对不同的产品加工制造不同的专用夹具不仅增加了制作成本,还占用了过多的存放空间,而且在频繁更换测量支架时,还浪费时间,降低了工作效率。其二刚性比较差,易变形,很容易引入附加误差。With the development of the automobile industry, the types of sheet metal parts are increasing year by year, and the quality requirements for sheet metal parts are becoming more and more strict. In order to ensure the quality of the products, it is necessary to frequently use the CMM to measure the parts with various types, complex shapes and different sizes. The traditional method is to first formulate various positioning and clamping schemes according to the measurement requirements before measuring a part each time, and then make special fixtures, and then according to the established scheme, on the work surface of the CMM, these positioning And the clamping device is built up, and the measurement coordinate system is established on this basis, and the measurement is carried out. This method is relatively low in response to modern mass customization production. The thin-walled parts measured in the field of automobile production are generally formed by stamping process, and generally have two characteristics: one is more complex and irregular in shape, so positioning, supporting and clamping are more troublesome, especially for different products. Different special fixtures not only increase the production cost, but also take up too much storage space, and waste time and reduce work efficiency when the measuring bracket is frequently replaced. Second, the rigidity is relatively poor, easy to deform, and it is easy to introduce additional errors.
为了解决上述问题,中国专利文献公开了万用组合三坐标测量支架【CN201463866U】,包括基座,在基座上设有为U形的支撑压紧块,支撑压紧块上设有压紧螺钉,钣金件设置在支撑压紧块的U形口内,通过调节压紧螺钉将钣金件压紧。通过压紧螺钉将零部件压紧会对零部件造成损伤,严重的造成零部件的变形,造成测量得到的数据不准确;零部件部分位于支撑压紧块内,该部分就不能被测量到,因此造成测量得到的数据不全面;且三坐标测量时的零部件的结构均较为复杂,且大小不一,仅通过压紧螺钉很难对较大的零部件进行有效的定位,使用范围有限。In order to solve the above problems, the Chinese patent document discloses a universal combined three-coordinate measuring bracket [CN201463866U], which includes a base, a U-shaped support and compression block is arranged on the base, and a compression screw is arranged on the support and compression block. , the sheet metal part is arranged in the U-shaped opening of the support pressing block, and the sheet metal part is pressed by adjusting the pressing screw. Compressing the parts by pressing the screw will cause damage to the parts, serious deformation of the parts, resulting in inaccurate measured data; parts of the parts are located in the support and compression block, this part cannot be measured, Therefore, the data obtained by the measurement is not comprehensive; and the structure of the components in the three-coordinate measurement is relatively complex, and the sizes are different. It is difficult to effectively position the larger components only by pressing the screws, and the scope of use is limited.
因此现有技术当中亟需要一种新型的技术方案来解决这一问题。Therefore, there is an urgent need for a new technical solution in the prior art to solve this problem.
实用新型内容Utility model content
本实用新型所要解决的技术问题是:提供一种汽车钣金冲压件可调磁性定位装置用于解决现有技术中钣金件定位专用夹具成本高、浪费材料资源、占用存放空间,频繁更换工作效率低;万用组合三坐标测量支架不能对较大的零部件进行有效的定位,使用范围有限的技术问题。The technical problem to be solved by the utility model is: to provide an adjustable magnetic positioning device for automobile sheet metal stamping parts, which is used to solve the problem of high cost, waste of material resources, occupation of storage space, and frequent replacement work in the prior art. Low efficiency; the universal combined three-coordinate measuring bracket cannot effectively locate larger parts, and the technical problem of limited use range.
汽车钣金冲压件可调磁性定位装置,包括三明治板、调节式支撑柱和磁铁,所述三明治板上设置有均匀分布的固定孔;所述固定孔的内壁上设置有螺纹;所述调节式支撑柱分为上、中、下三部分,下部为固定部,中部为人工旋转部,上部为高度调整部;所述固定部与三明治板的固定孔螺纹连接;所述高度调整部包括内部导管、套管和蝶形螺母;所述内部导管与人工旋转部固定连接,内部导管的外部套装有套管;所述套管的外侧壁上设置有蝶形螺母,套管的内顶部设置有凹槽;所述磁铁设置在套管内顶部的凹槽内并且磁铁与凹槽活动连接。The adjustable magnetic positioning device for automobile sheet metal stamping parts includes a sandwich plate, an adjustable support column and a magnet. The sandwich plate is provided with evenly distributed fixing holes; the inner wall of the fixing hole is provided with threads; The support column is divided into upper, middle and lower parts, the lower part is the fixed part, the middle part is the artificial rotation part, and the upper part is the height adjustment part; the fixed part is screwed with the fixing hole of the sandwich board; the height adjustment part includes an internal conduit , sleeve and wing nut; the inner guide tube is fixedly connected with the artificial rotating part, the outer part of the inner guide tube is sheathed with a sleeve; the outer side wall of the sleeve is provided with a wing nut, and the inner top of the sleeve is provided with a concave groove; the magnet is arranged in the groove on the top of the sleeve and the magnet is movably connected with the groove.
所述三明治板的上部两端设置有把手。The upper two ends of the sandwich board are provided with handles.
所述人工旋转部的外表面设置有防滑层。An anti-skid layer is provided on the outer surface of the manual rotation part.
所述磁铁的高度小于凹槽的高度。The height of the magnet is smaller than the height of the groove.
所述调节式支撑柱的数量为十个以上。The number of the adjustable support columns is more than ten.
通过上述设计方案,本实用新型可以带来如下有益效果:Through the above-mentioned design scheme, the utility model can bring the following beneficial effects:
本实用新型是提供一种可调磁性定位装置,用于临时替代正式夹具的定位装置,其结构简单、体积小、适用范围广、成本低、能基本实现三坐标测量仪对钣金件全覆盖检测,能克服目前可能存在检测不当导致延误工期和成本损失的不足。The utility model provides an adjustable magnetic positioning device, which is used to temporarily replace the positioning device of a formal fixture. The utility model has the advantages of simple structure, small volume, wide application range, low cost, and can basically achieve full coverage of sheet metal parts by a three-coordinate measuring instrument. Detection can overcome the current deficiencies that improper detection may lead to delays in construction time and cost losses.
本实用新型具有较高的刚度和装夹精度,在应对钣金件的三坐标精密测量中,更能充分发挥其定位可靠、夹紧快速、变形误差小、测量精度高的特点,经过实际使用证明,应用效果良好,能满足轿车零部件三坐标精密测量灵活多变的要求,为轿车零部件通用化测量提供了一种新途径,为企业产品品质管理与技术进步探索了新思路。The utility model has high rigidity and clamping accuracy, and can give full play to the characteristics of reliable positioning, fast clamping, small deformation error and high measurement accuracy in the three-coordinate precision measurement of sheet metal parts. It has been proved by actual use. , the application effect is good, it can meet the flexible and changeable requirements of the three-coordinate precision measurement of car parts, provides a new way for the general measurement of car parts, and explores new ideas for enterprise product quality management and technological progress.
附图说明Description of drawings
以下结合附图和具体实施方式对本实用新型作进一步的说明:Below in conjunction with the accompanying drawings and specific embodiments, the present utility model will be further described:
图1为本实用新型汽车钣金冲压件可调磁性定位装置的结构示意图。FIG. 1 is a schematic structural diagram of an adjustable magnetic positioning device for an automobile sheet metal stamping part of the present invention.
图2为本实用新型汽车钣金冲压件可调磁性定位装置中调节式支撑柱的结构示意图。FIG. 2 is a schematic structural diagram of an adjustable support column in the adjustable magnetic positioning device for an automobile sheet metal stamping part of the present invention.
图3为本实用新型汽车钣金冲压件可调磁性定位装置中套管的结构示意图。FIG. 3 is a schematic structural diagram of the sleeve in the adjustable magnetic positioning device of the automobile sheet metal stamping part of the present invention.
图中,1-三明治板、2-调节式支撑柱、3-磁铁、101-固定孔、102-把手、 201-固定部、202-中部为人工旋转部、203-上部为高度调整部、204-内部导管、 205-套管、206-蝶形螺母。In the figure, 1-sandwich plate, 2-adjustable support column, 3-magnet, 101-fixing hole, 102-handle, 201-fixed part, 202-the middle part is the manual rotation part, 203-the upper part is the height adjustment part, 204 -Inner Conduit, 205-Sleeve, 206-Wing Nut.
具体实施方式Detailed ways
三坐标精密测量用于多品种的产品测量,为能装夹不同尺寸、不同形状的多品种产品,夹具应具有多样性,经过适当调整即可夹持多种形状和尺寸的产品。三坐标测量机上一般为接触试测头、并有坐标系设置功能,可以由三坐标测量机解决准确定位的问题,因此面向三坐标测量机的汽车钣金冲压件可调磁性定位装置只要求具有定位和夹紧功能,就能满足使用要求,这样可简化夹具的结构。The three-coordinate precision measurement is used for the measurement of various types of products. In order to clamp various types of products of different sizes and shapes, the fixtures should be diverse, and products of various shapes and sizes can be clamped after proper adjustment. The three-coordinate measuring machine is generally a contact test probe and has a coordinate system setting function. The three-coordinate measuring machine can solve the problem of accurate positioning. Therefore, the adjustable magnetic positioning device for automobile sheet metal stamping parts for the three-coordinate measuring machine is only required to have The positioning and clamping functions can meet the requirements of use, which can simplify the structure of the fixture.
为适应三坐标精密测量的高效率,夹具应能使用产品数模在计算机上完成产品的虚拟装夹并能制定大体的装夹方案动,以缩短辅助时间。为适应三坐标测量机多方面测量,要避免夹具结构包括夹具上的组件对探头运动轨迹的干涉,夹具结构不能妨碍探头对产品各部位的多面测量。In order to adapt to the high efficiency of the three-coordinate precision measurement, the fixture should be able to use the product digital model to complete the virtual clamping of the product on the computer and formulate a general clamping plan to shorten the auxiliary time. In order to adapt to the multi-faceted measurement of the CMM, it is necessary to avoid the interference of the fixture structure, including the components on the fixture, on the movement track of the probe, and the fixture structure cannot hinder the multi-faceted measurement of the various parts of the product by the probe.
为了工艺性能好,夹具的结构应力求简单、合理,便于制造、装配、调整、检验、维修等。夹具本身应有足够的刚度,以便满足对定位产品基准的准确可靠定位。对刚度小的产品,能保可靠的装夹和较小的夹紧变形。In order to have good process performance, the structure of the fixture should be simple and reasonable, and it is easy to manufacture, assemble, adjust, inspect and maintain. The fixture itself should have sufficient rigidity to meet the accurate and reliable positioning of the positioning product benchmark. For products with low rigidity, reliable clamping and small clamping deformation can be guaranteed.
为满足上述要求,本实用新型进行如下设计:In order to meet the above-mentioned requirements, the utility model is designed as follows:
如图所示,本实用新型汽车钣金冲压件可调磁性定位装置包括三明治板1、调节式支撑柱2和磁铁3。As shown in the figure, the adjustable magnetic positioning device of the automobile sheet metal stamping part of the present invention comprises a sandwich plate 1 , an adjustable support column 2 and a magnet 3 .
所述的三明治板1的上平面尺寸为50cm*100cm,三明治板1由间距30mm的固定孔101排列构成,所述的固定孔101的内壁上有螺纹。三明治板1的两端设置有把手102,在使用时可以通过三坐标测量仪的平台与三明治板1的底面贴合,通过相对应的螺丝孔配合螺母将三坐标测量仪的平台与三明治板1进行固定。The size of the upper plane of the sandwich plate 1 is 50cm*100cm, and the sandwich plate 1 is formed by arranging fixing holes 101 with a spacing of 30mm, and the inner walls of the fixing holes 101 are threaded. Both ends of the sandwich plate 1 are provided with handles 102, which can be attached to the bottom surface of the sandwich plate 1 through the platform of the three-coordinate measuring instrument, and the platform of the three-coordinate measuring instrument and the sandwich plate 1 can be connected through the corresponding screw holes and nuts. to be fixed.
所述的调节式支撑柱2的数量共十个,所述的调节式支撑柱2呈柱状,所述的调节式支撑柱2分为上、中、下三部分,下部为固定部201,中部为人工旋转部202,上部为高度调整部203。固定部201垂直穿进三明治板1的固定孔101 与固定孔101螺纹连接;人工旋转部202的表面粗糙方便人工松紧,所述高度调整部203包括内部导管204、套管205和蝶形螺母206;所述内部导管204与人工旋转部202固定连接,内部导管204的外部套装有套管205并与套管205 配合滑动连接;所述套管205的外侧壁上设置有蝶形螺母206,套管205的内顶部设置有凹槽。根据钣金件的形状大小确定调节式支撑柱2的分布位置,调节式支撑柱2通过固定部201固定在相应的固定孔101上。通过钣金件的形状调节所述的调节式支撑柱2上端的套管205,确定高度之后,调节蝶形螺母4松紧固定。The number of the adjustable support columns 2 is ten in total, the adjustable support columns 2 are columnar, and the adjustable support columns 2 are divided into upper, middle and lower parts. It is the manual rotation part 202, and the upper part is the height adjustment part 203. The fixing part 201 penetrates vertically into the fixing hole 101 of the sandwich panel 1 and is threadedly connected to the fixing hole 101 ; the surface of the artificial rotating part 202 is rough to facilitate manual tightening, and the height adjusting part 203 includes an inner conduit 204 , a sleeve 205 and a wing nut 206 ; The inner conduit 204 is fixedly connected with the artificial rotating part 202, and the outer casing of the inner conduit 204 is sleeved with a sleeve 205 and is slidably connected with the sleeve 205; The inner top of the tube 205 is provided with grooves. The distribution positions of the adjustable support columns 2 are determined according to the shape and size of the sheet metal parts, and the adjustable support columns 2 are fixed on the corresponding fixing holes 101 by the fixing parts 201 . Adjust the sleeve 205 at the upper end of the adjustable support column 2 according to the shape of the sheet metal part, and after the height is determined, adjust the wing nut 4 to be loosely fixed.
所述的磁铁3镶在在套管205内顶部的凹槽内,为便于钣金件结构复杂定位不便,磁铁3可以在一定距离内移动。在所述的调节式支撑柱2确定位置之后,利于钣金件快速定位。The magnet 3 is embedded in the groove on the inner top of the sleeve 205 , and the magnet 3 can move within a certain distance in order to facilitate the inconvenient positioning of the sheet metal part with complex structure. After the position of the adjustable support column 2 is determined, it is convenient for the rapid positioning of the sheet metal parts.
Claims (5)
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| Application Number | Priority Date | Filing Date | Title |
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| CN201920490850.2U CN209812135U (en) | 2019-04-12 | 2019-04-12 | Adjustable magnetic positioning device for automobile sheet metal stamping part |
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| CN201920490850.2U CN209812135U (en) | 2019-04-12 | 2019-04-12 | Adjustable magnetic positioning device for automobile sheet metal stamping part |
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Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN115156949A (en) * | 2022-07-22 | 2022-10-11 | 浙江威罗德汽配股份有限公司 | Positioning tool clamp for stamping part |
| CN116252256A (en) * | 2023-01-09 | 2023-06-13 | 东风(武汉)汽车零部件有限公司 | A three-coordinate support device for dimension measurement of side panel parts of multiple models |
-
2019
- 2019-04-12 CN CN201920490850.2U patent/CN209812135U/en active Active
Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN115156949A (en) * | 2022-07-22 | 2022-10-11 | 浙江威罗德汽配股份有限公司 | Positioning tool clamp for stamping part |
| CN116252256A (en) * | 2023-01-09 | 2023-06-13 | 东风(武汉)汽车零部件有限公司 | A three-coordinate support device for dimension measurement of side panel parts of multiple models |
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