CN209804686U - burst through-hole single face directly links solar module - Google Patents

burst through-hole single face directly links solar module Download PDF

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Publication number
CN209804686U
CN209804686U CN201821251830.1U CN201821251830U CN209804686U CN 209804686 U CN209804686 U CN 209804686U CN 201821251830 U CN201821251830 U CN 201821251830U CN 209804686 U CN209804686 U CN 209804686U
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China
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solar cell
transverse
contact
main grid
grid
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CN201821251830.1U
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Chinese (zh)
Inventor
方结彬
林纲正
陈刚
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Zhejiang Love Solar Energy Technology Co Ltd
Zhejiang Aiko Solar Energy Technology Co Ltd
Guangdong Aiko Solar Energy Technology Co Ltd
Guangdong Aiko Technology Co Ltd
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Zhejiang Love Solar Energy Technology Co Ltd
Guangdong Aiko Technology Co Ltd
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    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02EREDUCTION OF GREENHOUSE GAS [GHG] EMISSIONS, RELATED TO ENERGY GENERATION, TRANSMISSION OR DISTRIBUTION
    • Y02E10/00Energy generation through renewable energy sources
    • Y02E10/50Photovoltaic [PV] energy
    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02PCLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
    • Y02P70/00Climate change mitigation technologies in the production process for final industrial or consumer products
    • Y02P70/50Manufacturing or production processes characterised by the final manufactured product

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Abstract

The utility model discloses a slicing through hole single-side direct connection solar cell module, the solar cell is 1/2 or 1/4 silicon chip after pretreatment, it includes a first solar cell, the first front electrode and the first back electric field of the first solar cell are all provided with transverse main grids, at least one of the transverse front main grid and the transverse back main grid is provided with a contact, the contact is arranged at the end part of the transverse main grid; the long sides of the adjacent solar cells are overlapped to form surface contact; and connecting adjacent solar cells through a common contact, then pouring main grid slurry into the through holes, and forming a cell string through sintering. Adopt the utility model discloses, simple structure, the clearance is little between the battery piece, reduces the power loss who welds the area, and the subassembly internal loss is few, and battery pack's reliability is high, and photoelectric conversion efficiency is high.

Description

Burst through-hole single face directly links solar module
Technical Field
The utility model relates to a solar cell field especially relates to a slicing through hole single face directly links solar module.
Background
The traditional crystal silicon assembly cell plates are basically connected by adopting metal welding strips. This connection has three distinct drawbacks: firstly, the light receiving area of the front side of the assembly is occupied by the gaps between the metal welding strips and the battery pieces; secondly, the metal welding strip has line loss; thirdly, the welding strip is easy to break and corrode due to thermal expansion and cold contraction in a temperature change period, and the three modes have great influence on the conversion efficiency and the performance stability of the assembly.
SUMMERY OF THE UTILITY MODEL
the utility model aims to solve the technical problem that a burst through hole single face directly links solar module is provided, simple structure, and the clearance is little between the battery piece, reduces the power loss who welds the area, and the loss of subassembly inside is few, and battery module's reliability is high, and photoelectric conversion efficiency is high.
in order to solve the technical problem, the utility model provides a slicing through hole single-side direct connection solar cell module, including at least two solar cells, the solar cells are stacked in proper order and arranged to form a cell string, wherein, the solar cells are 1/2 or 1/4 silicon wafers;
the solar cell slice comprises a first solar cell slice;
the first solar cell comprises a first front electrode and a first back electric field, wherein the first front electrode and the first back electric field are both provided with transverse main grids, at least one of the transverse front main grid of the first front electrode and the transverse back main grid of the first back electric field is provided with a contact, and the contact is arranged at the end part of the transverse main grid;
the first front electrode is also provided with a longitudinal auxiliary grid, and the longitudinal auxiliary grid is perpendicular to the transverse main grid; a through hole is formed in the longitudinal auxiliary grid direction where the contact is located, the through hole partitions the longitudinal auxiliary grid, and isolation belts are arranged on the first solar cell piece along the periphery of the through hole;
the long sides of the adjacent solar cells are overlapped to form surface contact;
And connecting adjacent solar cells through a common contact, then pouring main grid slurry into the through holes, and forming a cell string through sintering.
as a preferable mode of the above scheme, the solar cell is a pretreated 1/2 or 1/4 silicon wafer; the pretreatment comprises the following steps in sequence: forming a textured surface on the front side and the back side of an 1/2 or 1/4 silicon wafer, forming a PN junction by diffusion, doping, polishing the back side, depositing a passivation film on the front side and the back side, and slotting the back side.
As a preferable mode of the above scheme, a contact is arranged on the transverse front-side main grid of the first front-side electrode, the contact is arranged at an end of the transverse front-side main grid, the through hole is arranged on the contact or on the longitudinal sub-grid where the contact is located, and an isolation strip is arranged on the back surface of the first solar cell along the periphery of the through hole;
And the contact of the transverse front main grid of each solar cell is arranged on the back surface of the previous solar cell and is connected with the transverse back main grid of the previous solar cell.
in a preferred embodiment of the present invention, the contact is a circular contact, a rectangular contact, a regular polygonal contact, or a linear contact.
As a preferable mode of the above scheme, the solar cell further includes a second solar cell, the second solar cell includes a second front electrode and a second back electric field, the second front electrode and the second back electric field are both provided with a transverse main grid, at least one of the second front electrode and the second back electric field is provided with a longitudinal main grid, and the longitudinal main grid is connected with the transverse main grid.
In a preferred embodiment of the above aspect, the solar cell includes a second solar cell a, a second solar cell B, and a first solar cell;
The front electrode of the second solar cell A comprises a plurality of transverse front main grids, 1 longitudinal front main grid and a plurality of longitudinal front auxiliary grids, and a back electric field is provided with a plurality of transverse back main grids;
The front electrode of the second solar cell B comprises a plurality of transverse front main grids and a plurality of longitudinal front auxiliary grids, contacts are arranged at the end parts of the transverse front main grids, through holes are formed in the longitudinal auxiliary grids where the contacts are located, and a plurality of transverse back main grids and 1 longitudinal back main grid are arranged in a back electric field;
the front electrode of the first solar cell comprises a plurality of transverse front main grids, contacts arranged at the end parts of the transverse front main grids and a plurality of longitudinal front auxiliary grids, wherein through holes are formed in the longitudinal auxiliary grid direction where the contacts are located, and a plurality of transverse back main grids are arranged in a back electric field;
The second solar cell A, the first solar cell and the second solar cell B are sequentially connected in a stacked manner.
Preferably, the width of the contact is at least 20% greater than the width of the lateral main gate. The area of the overlapping region of the adjacent solar cells is 0.5-20% of the area of the single solar cell.
implement the utility model discloses, following beneficial effect has:
The utility model provides a solar cell module with separated through holes and single-side direct connection, which comprises at least two solar cells, wherein the solar cells are pretreated 1/2 or 1/4 silicon wafers, and the long edges of the adjacent solar cells are overlapped to form surface contact; and adjacent solar cells are connected through a common contact, then main grid slurry is poured into the through holes, and a cell string is formed through sintering, so that the solar cell has the following advantages:
1. All the battery pieces of the traditional assembly are connected by welding strips, the utility model discloses a direct connection of positive and negative poles of adjacent battery pieces through shared contact and through hole slurry between the solar battery pieces inside the battery string has reduced the quantity of welding strips by a wide margin, also has not the clearance between the battery pieces, has fully utilized the usable area of assembly surface, reduces the line loss of traditional metal welding strips, has consequently promoted the conversion efficiency of assembly by a wide margin;
2. The traditional metal welding strip connection mode is wire connection, while the components of the utility model are surface connection, which effectively improves the connection force between the battery pieces and makes the components more reliable;
3. the adjacent fragments in the battery string are connected through the shared contact, the welding strip connection between the conventional batteries is replaced, the fragments are not required, the connection of the welding strip is omitted, the manufacturing process of the single-side assembly is greatly simplified, and the equipment cost and the production cost are reduced;
4. the adjacent fragments of the utility model are connected through the shared contact, compared with the mode of conductive adhesive connection, the series resistance and the resistance loss are reduced, and the power of the single-side component is obviously improved;
5. The utility model adopts the main grid slurry filling into the through holes in the connection between the adjacent segments, further increases the connection stability, reduces the series resistance and the resistance loss, enhances the current conduction capability, and obviously improves the power of the double-sided component;
6. the utility model discloses the contact is shared between adjacent burst, can form the battery cluster through the sintering, promptly integrates the preparation technology of battery cluster into ordinary solar cell manufacturing process, further reduces the clearance between the battery piece, reduces the power loss of solder strip;
7. the utility model discloses a process flow is comparatively simple, and each process step is all comparatively ripe, fuses into ordinary solar cell manufacturing process moreover, reduces the probability of makeing mistakes in the manufacturing process, increases the reliability of product.
8. the utility model discloses solar wafer is 1/2 or 1/4 silicon chip (promptly the piece) after the preliminary treatment, compares with whole silicon chip, and the electric current that passes through on the piece is less than whole piece's electric current, has reduced the internal resistance loss of battery, promotes the power of subassembly; and compare with the burst of ordinary shingle assembly, the utility model discloses solar wafer's area is great, avoids the too much problem such as with high costs, poor stability that brings of range upon range of quantity.
Drawings
fig. 1 is a schematic diagram of the front structure of a first solar cell of the present invention;
fig. 2 is a schematic diagram of the division of the back structure of the first solar cell of the present invention;
FIG. 3 is an enlarged partial view of the front face of the through-hole of FIG. 1;
FIG. 4 is an enlarged view of a portion of the back side of the through-hole shown in FIG. 2;
Fig. 5 is a schematic view of a first embodiment of the assembly of the present invention during a lamination process;
Fig. 6 is a schematic front view of a first embodiment of the assembly of the present invention;
fig. 7 is a schematic back view of a first embodiment of the assembly of the present invention;
FIG. 8 is a cross-sectional view of the assembly shown in FIG. 5;
fig. 9 is a schematic diagram of the division of the front structure of the second solar cell a according to the present invention;
fig. 10 is a schematic diagram of the division of the back structure of the second solar cell a according to the present invention;
fig. 11 is a schematic diagram of the division of the front structure of the second solar cell B of the present invention;
fig. 12 is a schematic diagram of the division of the back structure of the second solar cell B according to the present invention;
FIG. 13 is an enlarged partial view of the front face of the through-hole of FIG. 11;
FIG. 14 is an enlarged view of a portion of the back side of the through-hole of FIG. 12;
figure 15 is a schematic view of a second embodiment of the assembly of the present invention during the lamination process;
fig. 16 is a schematic front view of a second embodiment of the assembly of the present invention;
Figure 17 is a back side schematic view of a second embodiment of the assembly of the present invention;
Figure 18 is a cross-sectional view of a second embodiment of the assembly of the present invention;
fig. 19 is a flow chart of a method for manufacturing the segmented through hole single-sided direct-connected solar cell module according to the present invention;
Fig. 20 is a flowchart of another manufacturing method of the segmented through hole single-sided direct-connected solar cell module according to the present invention.
Detailed Description
in order to make the objects, technical solutions and advantages of the present invention clearer, the present invention will be described in further detail with reference to the accompanying drawings.
the utility model provides a slicing through hole single face directly links solar module, it includes two at least solar wafer, solar wafer stacks gradually and arranges, forms the battery cluster. The solar cell is an 1/2 or 1/4 silicon wafer (namely a split wafer), and compared with the whole silicon wafer, the current passing through the split wafer is less than the current of the whole wafer, so that the internal resistance loss of the cell is reduced, and the power of the component is improved; and compare with the burst of ordinary shingle assembly, the utility model discloses solar wafer's area is great, avoids the too much problem such as with high costs, poor stability that brings of range upon range of quantity.
The present invention is described below with reference to fig. 1 to 14 by taking a pretreated 1/4 silicon wafer as an example, wherein the solar cell at least includes a first solar cell.
as shown in fig. 1 and 2, the first solar cell 1A is a pretreated 1/4 silicon wafer, each first solar cell 1A includes a first front electrode and a first back electric field, the first front electrode and the first back electric field are both provided with a transverse main grid, at least one of the transverse front main grid of the first front electrode and the transverse back main grid of the first back electric field is provided with a contact, and the contact is arranged at an end of the transverse main grid.
specifically, the electrode of the first solar cell has various embodiments, including:
(1) the front electrode of the first solar cell 1A comprises a plurality of transverse front main grids 11, a contact 111 arranged at the end part of the transverse front main grids 11 and a plurality of longitudinal front auxiliary grids 13; the back surface field 16 is provided with a plurality of lateral back surface main grids 14, the embodiment shown in fig. 1, 2 belonging to the case of (1).
(2) The front electrode of the first solar cell comprises a plurality of transverse front main grids and a plurality of longitudinal front auxiliary grids; the back electric field is provided with a plurality of transverse back main grids and contacts arranged at the end parts of the transverse back main grids;
(3) The front electrode of the first solar cell comprises a plurality of transverse front main grids, contacts arranged at the end parts of the transverse front main grids and a plurality of longitudinal front auxiliary grids; the back electric field is provided with a plurality of transverse back main grids and contacts arranged at the end parts of the transverse back main grids.
That is, the lateral front main grid of the first front electrode is provided with a contact, or the lateral back main grid of the first back electric field is provided with a contact, or both the lateral front main grid of the first front electrode and the lateral back main grid of the first back electric field are provided with contacts.
Preferably, the contact 111 is a circular contact, a rectangular contact, a regular polygonal contact, or a line-shaped contact. The line contacts may include various forms of lines, such as straight lines, curved lines, arcs, and the like.
It should be noted that the contact may be configured in other shapes besides the above-mentioned shape, such as a diamond shape, a semi-circle shape, or other irregular shapes, and the embodiment is not limited to the illustrated embodiment of the present invention.
it should be noted that the main grid and the auxiliary grid of the present invention may be in the form of a straight line, a segment, a curve, etc., and the laser cutting line may also be a straight line or a curve, and the present invention is not limited thereto. Moreover, the utility model discloses except that main bars, vice bars, can also be equipped with the backbone, solar module's embodiment is various, the utility model discloses embodiment is not limited to the example of taking.
in this embodiment, the first front electrode is further provided with a longitudinal auxiliary grid, i.e. a longitudinal front auxiliary grid 13 in the figure, and the longitudinal auxiliary grid is arranged perpendicular to the transverse main grid; the contact is arranged in the longitudinal sub-grid direction, a through hole 2 is arranged on the longitudinal sub-grid direction, the through hole 2 is used for separating the longitudinal sub-grid, and the through hole 2 can be arranged at any position of the contact 111 in the longitudinal sub-grid direction, including the contact 111 and the longitudinal sub-grid where the contact 111 is arranged.
as shown in fig. 3 and 4, the first solar cell is provided with a spacer 3 along the periphery of the through-hole 2.
the isolation belt 3 is used for disconnecting the conduction relation between the slurry in the through hole 2 and the front electrode and/or the back electrode, and short circuit caused by conduction of the anode and the cathode in the battery piece is avoided. The specific isolation arrangement should be determined according to the solar cell with different structures and different applications. In this embodiment, the back surface of the first solar cell may be provided with an isolation strip along the periphery of the through hole.
as shown in fig. 5, in the stacking arrangement process of the present invention, adjacent solar cells 1 are connected by a common contact 111, and the contact 111 of the horizontal front main grid of each solar cell 1 is disposed on the back of the previous solar cell 1 and connected to the horizontal back main grid 14 of the previous solar cell 1.
In each cell string, the solar cells are arranged in a front-back stacking mode, the front and back electrodes are directly connected through contacts, no metal welding strip is arranged on the surface, no gap is formed between the cells, the usable area of the surface of the assembly is fully utilized, and the line loss of the traditional metal welding strip is reduced, so that the conversion efficiency of the assembly is greatly improved;
traditional metal welds and takes connected mode to be the line connection, and the utility model discloses the subassembly then is face connection, has effectively promoted the joining force between the battery piece, makes the subassembly more reliable.
as shown in fig. 6, 7, and 8, the long sides of adjacent solar cells 1 overlap to form a surface contact 20; the adjacent solar cells 1 are connected by the common contact 111, and then the main grid paste is poured into the through hole 2 and sintered to form the cell string 10.
The whole silicon chip of this trade, general length and width equals, and the size is mostly 156 +/-2 mm, the utility model discloses a whole silicon chip is range upon range of, and is simple and convenient, and production efficiency is high.
the utility model discloses connect through the contact that shares between the inside adjacent burst of battery cluster, replace welding between the conventional battery and take the connection, need not cut into slices to save the connection that welds the area, simplified the manufacturing procedure of single face subassembly greatly, reduction equipment cost and manufacturing cost.
The utility model discloses connect through the contact that shares between the adjacent burst, compare with the mode that the conducting resin is connected, reduced series resistance and resistance loss, show the power that promotes the single face subassembly.
the utility model discloses the connection between adjacent burst adopts and fills main bars thick liquids to the through hole, has further increased the steadiness of connecting, has reduced series resistance and resistance loss, and the conductivity of reinforcing electric current is showing the power that promotes two-sided subassembly.
The utility model discloses sharing contact between the adjacent burst can be in order to form the battery cluster through the sintering, and the preparation technology of battery cluster is merged into ordinary solar cell manufacturing process promptly, further reduces the clearance between the battery piece, reduces the power loss who welds the area.
the utility model discloses a battery cluster 10 can set up to one row or multirow battery cluster, through series connection between every row of battery cluster 10's the solar wafer 1. When the cell strings 10 are arranged in multiple rows, the solar cells 1 of the single-row cell string 10 are connected in series; connect through parallelly connected or other modes between the different row of battery cluster 10, its connected mode is various, the utility model discloses do not injecing this. Preferably, the different rows of battery strings 10 are connected in parallel or in series through the welding strips to form the longitudinal main grid or the transverse main grid, so that the connection is simple and the reliability is high.
As shown in fig. 9 to 15, the present invention further provides a second embodiment of the separated through hole single-sided direct-connected solar cell module, which further includes the second solar cell; the second solar cell is a pretreated 1/4 silicon wafer;
As shown in fig. 9 and 10, 11 and 12, the second solar cell includes a second front electrode and a second back electric field, the second front electrode and the second back electric field are both provided with a transverse main grid, at least one of the second front electrode and the second back electric field is provided with a longitudinal main grid, and the longitudinal main grid is connected with the transverse main grid.
Specifically, the electrode of the second solar cell has various embodiments, including:
(1) as shown in fig. 9 and 10, the second solar cell 1B is a pretreated 1/4 silicon wafer, the front electrode of the second solar cell 1B includes a plurality of transverse front main grids 11, 1 longitudinal front main grid 12 and a plurality of longitudinal front sub-grids 13, and the back electric field 16 is provided with a plurality of transverse back main grids 14, which are named as second solar cell a;
(2) as shown in fig. 11 and 12, the second solar cell 1C is a pretreated 1/4 silicon wafer, the front electrode of the second solar cell 1C includes a plurality of transverse front main grids 11 and a plurality of longitudinal front sub-grids 13, the end of the transverse front main grid 11 is provided with a contact 111, the contact is provided with a through hole 2 in the longitudinal front sub-grid 13 direction, and the back electric field 16 is provided with a plurality of transverse back main grids 14 and 1 longitudinal back main grid 15, which is named as a second solar cell B.
Note that, the isolation strips 3 are further disposed around the through holes 2, as shown in fig. 13 and 14, the isolation strips 3 are disposed along the periphery of the through holes 2 on the back surface of the second solar cell B, and the disposition principle is the same as that of the first solar cell, which is not described herein again.
as shown in fig. 15-18, the battery string 10 of the present invention can be configured as one or more rows of battery strings, each row of battery strings includes a second solar cell 1B, one or more first solar cells 1A and a second solar cell 1C, and the second solar cell 1B, the first solar cells 1A and the second solar cells 1C are sequentially stacked and connected. The longitudinal main grids of the second solar cell piece 1B and the second solar cell piece 1C are used as the positive and negative electrodes of the cell string.
the utility model discloses at range upon range of in-process of arranging, adjacent solar wafer 1 connects through sharing contact 111, and the contact 111 of the horizontal front owner bars of each solar wafer 1 locates the back of preceding a slice of solar wafer 1, is connected with the horizontal back owner bars 14 of preceding a slice of solar wafer 1. The long sides of the adjacent solar cells 1 are overlapped to form a surface contact 20; the adjacent solar cells 1 are connected by the common contact 111, and then the main grid paste is poured into the through hole 2 and sintered to form the cell string 10.
the solar cells 1 of each row of cell strings 10 are connected in series. When the cell strings 10 are arranged in multiple rows, the solar cells 1 of the single-row cell string 10 are connected in series; connect through parallelly connected or other modes between the different row of battery cluster 10, its connected mode is various, the utility model discloses do not injecing this. Preferably, the different rows of battery strings 10 are connected in parallel or in series through the welding strips to form the longitudinal main grid or the transverse main grid, so that the connection is simple and the reliability is high.
further, in conjunction with the different embodiments shown in fig. 1 to 18, the solar cell 1 is a pretreated whole silicon wafer. The pretreatment comprises the following steps in sequence: forming a textured surface on the front side and the back side of an 1/2 or 1/4 silicon wafer, forming a PN junction by diffusion, doping, polishing the back side, depositing a passivation film on the front side and the back side, and slotting the back side.
The utility model discloses in merging ordinary solar cell manufacture process to the preparation technology of battery cluster, can accomplish the stromatolite of battery cluster before ordinary solar cell's sintering step, through a sintering at last, just can realize the connection of battery cluster, further reduce the clearance between the battery piece, reduce the power loss who welds the area
The utility model discloses a process flow is comparatively simple, and each process step is all comparatively ripe, fuses into ordinary solar cell manufacturing process moreover, reduces the probability of makeing mistakes in the manufacturing process, increases the reliability of product.
preferably, the width of the contact 111 is at least 20% greater than the width of the lateral main gate. When the width of the contact 111 is 20% larger than that of the transverse main grid, the stability of the connection of the adjacent solar cells through the transverse main grid can be ensured, and the series resistance and the resistance loss are reduced. When the width of the contact 111 is larger than a certain ratio, the contact 111 is connected with the contact 111 to form a longitudinal main gate.
Preferably, the width of the contact 111 is 20-50% larger than that of the transverse main grid, so that the stability of connection of adjacent solar cells 1 through the transverse main grid can be ensured, the series resistance and the resistance loss are reduced, and the power of the assembly is remarkably improved. Moreover, the slurry in the overlapping area can be saved, so that the method can be implemented at lower cost. When the width of contact is 20-50% bigger than the width of horizontal main grid, series resistance and resistance loss can be in the utility model discloses under the prerequisite of basic scheme, extra reduction 25%.
correspondingly, the utility model also discloses a preparation method that the solar module is directly connected to burst through-hole single face, as shown in fig. 15, include:
s101, preprocessing a silicon wafer, and printing a front electrode, a back electric field and a back main grid on the surface of the silicon wafer.
Specifically, according to the pattern design of the electrode, a front electrode, a back electric field and a back main grid are printed on a silicon wafer. In the aspect of printing sequence, a back electric field and a back main grid are printed on the surface of the silicon wafer, the silicon wafer is dried, and then a front electrode is printed, so that slurry adhesion during silicon wafer lamination can be avoided.
S102, cutting the whole silicon wafer into 1/2 or 1/4 pieces to obtain a solar cell piece;
S103, punching the solar cell;
Note that the punching may be performed at any step before the stacking arrangement.
and S104, stacking the solar cells one by one, and connecting the adjacent solar cells through contacts to form a cell string.
and S105, pouring main grid slurry into the through hole, and drying.
And S106, sintering the battery string at high temperature to solidify the slurry.
And S107, performing laser isolation on the periphery of the through hole as required.
and S108, performing LID (light-induced degradation) resistant annealing on the battery string, and packaging the battery string into a component after a grading test.
Note that the LID annealing is referred to as light-induced degradation annealing.
After the grading test, the batteries in the same gear are packaged to the same component, so that the maximum power output of the component and the stability of power output are ensured.
Correspondingly, the utility model discloses still another kind of burst through-hole single face directly links solar module's preparation method is disclosed, as shown in fig. 16, include:
s201, preprocessing a silicon wafer, and cutting the whole silicon wafer into 1/2 or 1/4 pieces to obtain a solar cell piece;
S202, printing a front electrode, a back electric field and a back main grid on the surface of the solar cell;
s203, punching the solar cell;
Note that the punching may be performed at any step before the stacking arrangement.
s204, stacking the solar cells one by one, and connecting the adjacent solar cells through contacts to form a cell string;
S205, pouring main grid slurry into the through holes, and drying;
S206, sintering the battery string at high temperature to solidify the slurry;
S207, performing laser isolation on the periphery of the through hole as required;
and S208, performing LID (light-induced degradation) resistant annealing on the battery string, and packaging the battery string into an assembly after grading test.
further, the pre-processing comprises:
(1.1) forming a textured surface on the front side of the silicon wafer;
The silicon wafer can be P-type silicon or N-type silicon.
(1.2) performing high sheet resistance diffusion on the front surface of the silicon wafer to form a PN junction;
The sheet resistance is preferably 80-200. omega./□, but is not limited thereto.
(1.3) carrying out selective laser doping on the front surface of the silicon wafer;
the laser doping pattern needs to correspond to the subsequent front electrode sub-gate pattern, which can be designed using prior art techniques.
(1.4) removing by-products and peripheral PN junctions formed in the diffusion process, and polishing the back surface of the silicon wafer;
If phosphorus is adopted to diffuse to form N-type silicon on the front surface of the silicon wafer, the byproduct is phosphorosilicate glass;
If boron is adopted to diffuse on the front surface of the silicon wafer to form P-type silicon, the byproduct is borosilicate glass.
(1.5) depositing a passivation film and a protective film on the back surface of the silicon wafer;
The passivation film is preferably a silicon dioxide film, an aluminum oxide film, or a silicon nitride film, and the protective film is preferably a silicon nitride film, a silicon oxynitride film, a silicon dioxide film, or a composite film composed of the above films, but is not limited thereto.
(1.6) depositing a passivation film and an antireflection film on the front surface of the silicon wafer;
the passive film is preferably a silicon dioxide film, an aluminum oxide film or a silicon nitride film; the antireflective film is preferably a silicon nitride film or a silicon dioxide film, but is not limited thereto.
And (1.7) carrying out laser grooving on the passivation film and the protective film on the back surface of the silicon wafer.
Finally, it should be noted that the above embodiments are only used for illustrating the technical solutions of the present invention and not for limiting the protection scope of the present invention, and although the present invention has been described in detail with reference to the preferred embodiments, it should be understood by those skilled in the art that the technical solutions of the present invention can be modified or replaced with equivalents without departing from the spirit and scope of the technical solutions of the present invention.

Claims (6)

1. A solar cell module with split through holes and single-side direct connection comprises at least two solar cells, wherein the solar cells are sequentially stacked to form a cell string, and the solar cell is an 1/2 or 1/4 silicon wafer;
The solar cell slice comprises a first solar cell slice;
the first solar cell comprises a first front electrode and a first back electric field, wherein the first front electrode and the first back electric field are both provided with transverse main grids, at least one of the transverse front main grid of the first front electrode and the transverse back main grid of the first back electric field is provided with a contact, and the contact is arranged at the end part of the transverse main grid;
the first front electrode is also provided with a longitudinal auxiliary grid, and the longitudinal auxiliary grid is perpendicular to the transverse main grid; a through hole is formed in the longitudinal auxiliary grid direction where the contact is located, the through hole partitions the longitudinal auxiliary grid, and isolation belts are arranged on the first solar cell piece along the periphery of the through hole;
The long sides of the adjacent solar cells are overlapped to form surface contact;
adjacent solar cells are connected through a common contact, then main grid slurry is poured into the through holes, and a cell string is formed through sintering;
The area of the overlapping region of the adjacent solar cell pieces is 0.5-20% of the area of the single solar cell piece;
a contact is arranged on the transverse front main grid of the first front electrode, the contact is arranged at the end part of the transverse front main grid, the through hole is arranged on the contact or the longitudinal auxiliary grid where the contact is arranged, and an isolation belt is arranged on the back surface of the first solar cell along the periphery of the through hole;
And the contact of the transverse front main grid of each solar cell is arranged on the back surface of the previous solar cell and is connected with the transverse back main grid of the previous solar cell.
2. the sliced through-hole single-sided direct-connection solar cell module of claim 1, wherein the solar cell is a pretreated 1/2 or 1/4 silicon wafer; the pretreatment comprises the following steps in sequence: forming a textured surface on the front side and the back side of an 1/2 or 1/4 silicon wafer, forming a PN junction by diffusion, doping, polishing the back side, depositing a passivation film on the front side and the back side, and slotting the back side.
3. the tiled via single-sided direct-connect solar cell module of claim 1, wherein the contact is a circular contact, a rectangular contact, a regular polygon contact, or a linear contact.
4. The tiled via single-sided direct-connect solar cell assembly of claim 1, wherein the solar cell further comprises a second solar cell, the second solar cell comprises a second front electrode and a second back electric field, the second front electrode and the second back electric field are both provided with a transverse main grid, at least one of the second front electrode and the second back electric field is provided with a longitudinal main grid, and the longitudinal main grid is connected with the transverse main grid.
5. The tiled via single-sided direct-connect solar cell assembly of claim 4, wherein the solar cell comprises a second solar cell A, a second solar cell B, and a first solar cell;
the front electrode of the second solar cell A comprises a plurality of transverse front main grids, 1 longitudinal front main grid and a plurality of longitudinal front auxiliary grids, and a back electric field is provided with a plurality of transverse back main grids;
the front electrode of the second solar cell B comprises a plurality of transverse front main grids and a plurality of longitudinal front auxiliary grids, contacts are arranged at the end parts of the transverse front main grids, through holes are formed in the longitudinal auxiliary grids where the contacts are located, and a plurality of transverse back main grids and 1 longitudinal back main grid are arranged in a back electric field;
the front electrode of the first solar cell comprises a plurality of transverse front main grids, contacts arranged at the end parts of the transverse front main grids and a plurality of longitudinal front auxiliary grids, and a back electric field is provided with a plurality of transverse back main grids;
the second solar cell A, the first solar cell and the second solar cell B are sequentially connected in a stacked manner.
6. The tiled via single-sided direct-connect solar cell assembly of claim 1, wherein the width of the contact is at least 20% greater than the width of the lateral main grid.
CN201821251830.1U 2018-08-03 2018-08-03 burst through-hole single face directly links solar module Active CN209804686U (en)

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Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN113270520A (en) * 2021-04-27 2021-08-17 宁波瑞元天科新能源材料有限公司 Manufacturing process of laminated solar cell module

Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN113270520A (en) * 2021-04-27 2021-08-17 宁波瑞元天科新能源材料有限公司 Manufacturing process of laminated solar cell module

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