CN209797302U - Hoisting and pouring integrated device for prefabricated building - Google Patents
Hoisting and pouring integrated device for prefabricated building Download PDFInfo
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- CN209797302U CN209797302U CN201920573403.3U CN201920573403U CN209797302U CN 209797302 U CN209797302 U CN 209797302U CN 201920573403 U CN201920573403 U CN 201920573403U CN 209797302 U CN209797302 U CN 209797302U
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Abstract
A hoisting and pouring integrated device for an assembly type building comprises a prefabricated part hoisting assembly and a cement pouring assembly; the prefabricated part hoisting assembly comprises a pillar, a guide rail beam, a cross beam, a trolley, a hanging bracket mechanism and a lifting hook mechanism; the guide rail beams are horizontally and fixedly arranged at the top ends of the pillars, the cross beam is horizontally arranged between the two guide rail beams, and the cross beam can move linearly along the guide rail beams; the trolley is arranged on the cross beam and can move linearly along the cross beam; the lifting frame mechanism is lifted on the trolley, and the lifting hook mechanism is arranged on the lifting frame mechanism; the cement pouring component comprises a cement stirring pump station, a cement transportation hard pipe, a cement transportation hose and a cement pouring pipe; the cement stirring pump station is established on ground, and cement transportation hard tube one end links to each other with cement stirring pump station, and the cement transportation hose passes guide rail roof beam, crossbeam and dolly in proper order, and cement transportation hose exit end is located gallows mechanism, and the cement transportation hose both ends link to each other with cement transportation hard tube and cement pouring pipe respectively, and the cement transportation hose that is located guide rail roof beam and crossbeam inside is furnished with the tow chain.
Description
Technical Field
The utility model belongs to the technical field of the assembly type structure, especially, relate to a hoist and mount and pour integral type device for assembly type structure.
Background
During the construction of the prefabricated building, the hoisting equipment of the prefabricated part is mainly a crane, and cement pouring equipment is needed to carry out cement pouring on the prefabricated building at the place where cement is needed to be solidified in the prefabricated building so as to solidify the prefabricated building. Therefore, hoisting of the prefabricated parts and cement pouring are very important in the construction process of the prefabricated building, the prefabricated parts need to be hoisted from a material point firstly and then hoisted and moved to a designated position for assembly, gaps can be formed among the prefabricated parts after assembly, and cement needs to be poured in the gaps until the prefabricated building is integrated.
At present, the prefabricated part hoisting equipment and the cement pouring equipment are two sets of equipment which are independent from each other, the linking efficiency of hoisting and pouring procedures is low, and the automation degree of a lifting hook of the prefabricated part hoisting equipment during hooking or unhooking is low.
SUMMERY OF THE UTILITY MODEL
Problem to prior art existence, the utility model provides a hoist and mount and pour integral type device for assembly type structure can effectively improve the linking efficiency of hoist and mount and pouring process, has effectively improved the degree of automation of lifting hook when getting on the hook or unhook.
In order to achieve the above purpose, the utility model adopts the following technical scheme: a hoisting and pouring integrated device for an assembly type building comprises a prefabricated part hoisting assembly and a cement pouring assembly; the prefabricated part hoisting assembly comprises a pillar, a guide rail beam, a cross beam, a trolley, a hoisting bracket mechanism and a lifting hook mechanism; the guide rail beam is horizontally and fixedly arranged at the top end of the pillar and adopts a parallel double-track structure; the cross beam is horizontally arranged between the two guide rail beams, is vertical to the guide rail beams, and can move linearly along the guide rail beams; the trolley is arranged on the cross beam and can linearly move along the cross beam; the lifting frame mechanism is lifted on the trolley, and the lifting hook mechanism is arranged on the lifting frame mechanism; the cement pouring component comprises a cement stirring pump station, a cement transportation hard pipe, a cement transportation hose and a cement pouring pipe; the cement mixing pump station is arranged on the ground, one end of the cement transportation hard pipe is connected with the cement mixing pump station, the other end of the cement transportation hard pipe is connected with one end of the cement transportation hose, the cement transportation hose sequentially penetrates through the guide rail beam, the cross beam and the trolley, the other end of the cement transportation hose is positioned in the hanger frame mechanism, and the cement pouring pipe is connected to the other end of the cement transportation hose; and the cement transportation hoses positioned inside the guide rail beam and the cross beam are provided with drag chains.
the hanger mechanism comprises a tubular pod, a first electric turntable, a second electric turntable, a first suspension arm, a second suspension arm, a third suspension arm and a fourth suspension arm; the tubular pod is mounted at the bottom of the trolley through a first electric turntable and can horizontally rotate relative to the trolley; the first electric turntable is arranged at the bottom of the tubular pod, the first suspension arm and the second suspension arm are arranged on the first electric turntable, and the first suspension arm and the second suspension arm can horizontally swing relative to the tubular pod; the second electric turntable is arranged at the bottom of the first electric turntable, the third suspension arm and the fourth suspension arm are arranged on the second electric turntable, and the third suspension arm and the fourth suspension arm can horizontally swing relative to the tubular nacelle.
The first suspension arm, the second suspension arm, the third suspension arm and the fourth suspension arm are identical in structure and respectively comprise a horizontal telescopic arm and a vertical telescopic arm, the vertical telescopic arms are hoisted at the top end of the horizontal telescopic arm, and a set of lifting hook mechanisms are respectively installed at the bottom ends of the four vertical telescopic arms; the horizontal telescopic arms of the first suspension arm and the second suspension arm are arranged on the first electric turntable, and an included angle of 180 degrees is formed between the horizontal telescopic arm of the first suspension arm and the horizontal telescopic arm of the second suspension arm; the horizontal telescopic arms of the third suspension arm and the fourth suspension arm are arranged on the second electric turntable, and an included angle of 180 degrees is formed between the horizontal telescopic arm of the third suspension arm and the horizontal telescopic arm of the fourth suspension arm; the horizontal telescopic arm and the vertical telescopic arm are both hydraulically driven telescopic arms.
A cement pouring pipe position adjusting mechanism is arranged on the tubular pod and comprises a horizontal telescopic rod, an electric winch and a steel wire rope; a pouring pipe passing opening is formed in the side bulkhead of the tubular nacelle, the horizontal telescopic rod is installed at the top of the pouring pipe passing opening, the electric winch is arranged at the top end of the horizontal telescopic rod, one end of the steel wire rope is connected to the electric winch, and the other end of the steel wire rope is connected to the cement pouring pipe; the horizontal position of the cement pouring pipe is adjusted through the telescopic action of the horizontal telescopic rod, and the height position of the cement pouring pipe is adjusted through the rope winding or rope unwinding action of the electric winch.
The lifting hook mechanism comprises a transfer rack, a fixed half hook, a movable half hook, a lifting hook opening and closing driving motor, a driving gear and an arc-shaped rack; the switching frame is fixedly connected to the bottom end of the vertical telescopic arm, the lifting hook opening and closing driving motor is fixedly arranged on the switching frame, and the driving gear is arranged on a motor shaft of the lifting hook opening and closing driving motor; the fixed half hook and the movable half hook adopt a scissor type crossing layout mode, the fixed half hook and the movable half hook are hinged at a crossing point, and a complete closed hook body is formed when the fixed half hook and the movable half hook are buckled; the top end of the fixed half hook is fixedly connected to the switching frame; the arc-shaped rack is fixedly arranged at the top end of the movable semi-hook and is meshed with the driving gear.
The utility model has the advantages that:
The utility model discloses a hoist and mount and pour integral type device for assembly type structure can effectively improve the linking efficiency of hoist and mount and pouring process, has effectively improved the degree of automation of lifting hook when getting on the hook or unhook.
Drawings
Fig. 1 is a front perspective view of a hoisting and pouring integrated device for an assembly type building of the present invention;
fig. 2 is a rear perspective view of the hoisting and pouring integrated device for the prefabricated building of the present invention;
Fig. 3 is a schematic structural view of the hook mechanism of the present invention;
In the figure, 1-pillar, 2-guide rail beam, 3-beam, 4-trolley, 5-cement mixing pump station, 6-cement transportation hard pipe, 7-cement transportation hose, 8-cement pouring pipe, 9-drag chain, 10-tubular pod, 11-horizontal telescopic arm, 12-vertical telescopic arm, 13-horizontal telescopic rod, 14-electric capstan, 15-steel wire rope, 16-pouring pipe through opening, 17-switching frame, 18-fixed half hook, 19-movable half hook, 20-lifting hook opening and closing driving motor, 21-driving gear, 22-arc rack, 23-lifting hook mechanism.
Detailed Description
The present invention will be described in further detail with reference to the accompanying drawings and specific embodiments.
As shown in fig. 1 to 3, the hoisting and pouring integrated device for the fabricated building comprises a prefabricated part hoisting assembly and a cement pouring assembly; the prefabricated part hoisting assembly comprises a pillar 1, a guide rail beam 2, a cross beam 3, a trolley 4, a hoisting bracket mechanism and a lifting hook mechanism 23; the guide rail beam 2 is horizontally and fixedly arranged at the top end of the pillar 1, and the guide rail beam 2 adopts a parallel double-track structure; the cross beam 3 is horizontally arranged between the two guide rail beams 2, the cross beam 3 is vertical to the guide rail beams 2, and the cross beam 3 can linearly move along the guide rail beams 2; the trolley 4 is arranged on the cross beam 3, and the trolley 4 can move linearly along the cross beam 3; the hanger mechanism is hung on the trolley 4, and the hook mechanism 23 is arranged on the hanger mechanism; the cement pouring component comprises a cement stirring pump station 5, a cement transportation hard pipe 6, a cement transportation hose 7 and a cement pouring pipe 8; the cement mixing pump station 5 is arranged on the ground, one end of the cement transportation hard pipe 6 is connected with the cement mixing pump station 5, the other end of the cement transportation hard pipe 6 is connected with one end of a cement transportation hose 7, the cement transportation hose 7 sequentially penetrates through the guide rail beam 2, the cross beam 3 and the trolley 4, the other end of the cement transportation hose 7 is located in the hanger mechanism, and the cement pouring pipe 8 is connected to the other end of the cement transportation hose 7; and the cement transportation hoses 7 positioned inside the guide rail beam 2 and the cross beam 3 are both provided with drag chains 9.
The hanger mechanism comprises a tubular pod 10, a first electric turntable, a second electric turntable, a first suspension arm, a second suspension arm, a third suspension arm and a fourth suspension arm; the tubular pod 10 is arranged at the bottom of the trolley 4 through a first electric turntable, and the tubular pod 9 can horizontally rotate relative to the trolley 4; the first electric rotating disc is arranged at the bottom of the tubular pod 10, the first suspension arm and the second suspension arm are arranged on the first electric rotating disc, and the first suspension arm and the second suspension arm can horizontally rotate relative to the tubular pod 10; the second electric turntable is arranged at the bottom of the first electric turntable, and the third and fourth booms are arranged on the second electric turntable and can horizontally swing relative to the tubular nacelle 10.
The first suspension arm, the second suspension arm, the third suspension arm and the fourth suspension arm are identical in structure and respectively comprise a horizontal telescopic arm 11 and a vertical telescopic arm 12, the vertical telescopic arms 12 are hung at the top end of the horizontal telescopic arm 11, and a set of hook mechanisms 23 are respectively installed at the bottom ends of the four vertical telescopic arms 12; the horizontal telescopic arms 11 of the first suspension arm and the second suspension arm are arranged on the first electric turntable, and an included angle of 180 degrees is formed between the horizontal telescopic arm 11 of the first suspension arm and the horizontal telescopic arm 11 of the second suspension arm; the horizontal telescopic arms 10 of the third suspension arm and the fourth suspension arm are arranged on the second electric turntable, and an included angle of 180 degrees is formed between the horizontal telescopic arm 11 of the third suspension arm and the horizontal telescopic arm 11 of the fourth suspension arm; the horizontal telescopic arm 11 and the vertical telescopic arm 12 both adopt hydraulic drive type telescopic arms.
A cement pouring pipe position adjusting mechanism is arranged on the tubular pod 10 and comprises a horizontal telescopic rod 13, an electric winch 14 and a steel wire rope 15; a pouring pipe passing hole 16 is formed in the side bulkhead of the tubular pod 10, the horizontal telescopic rod 13 is installed at the top of the pouring pipe passing hole 16, the electric winch 14 is arranged at the top end of the horizontal telescopic rod 13, one end of the steel wire rope 15 is connected to the electric winch 14, and the other end of the steel wire rope 15 is connected to the cement pouring pipe 8; the horizontal position of the cement pouring pipe 8 is adjusted through the telescopic action of the horizontal telescopic rod 13, and the height position of the cement pouring pipe 8 is adjusted through the rope winding or rope unwinding action of the electric winch 14.
the lifting hook mechanism 23 comprises a transfer rack 17, a fixed half hook 18, a movable half hook 19, a lifting hook opening and closing drive motor 20, a drive gear 21 and an arc-shaped rack 22; the adapter bracket 17 is fixedly connected to the bottom end of the vertical telescopic arm 12, the lifting hook opening and closing drive motor 20 is fixedly arranged on the adapter bracket 17, and the drive gear 21 is arranged on a motor shaft of the lifting hook opening and closing drive motor 20; the fixed half-hook 18 and the movable half-hook 19 adopt a scissor type cross layout mode, the fixed half-hook 18 and the movable half-hook 19 are hinged at the cross point, and a complete closed hook body is formed when the fixed half-hook 18 and the movable half-hook 19 are buckled; the top end of the fixed half hook 18 is fixedly connected to the switching frame 17; the arc-shaped rack 22 is fixedly arranged at the top end of the movable half hook 19, and the arc-shaped rack 22 is meshed with the driving gear 21.
The utility model is described with the following drawings in the process of one-time use:
when the prefabricated parts need to be hoisted, the cement pouring pipe 8 needs to be retracted into the tubular nacelle 10 in order to avoid the overhanging cement pouring pipe 8 interfering with the hoisting operation.
Before hoisting begins, the trolley 4 and the upper hoisting frame mechanism thereof are moved to the position above the prefabricated part of the material point, then the positions of the four lifting hook mechanisms 23 are correspondingly adjusted according to the hoisting point positions of the prefabricated part, the positions of the four lifting hook mechanisms 23 can be independently adjusted, after the positions of the four lifting hook mechanisms 23 are adjusted, the four vertical telescopic arms 12 are controlled to extend downwards, so that the four lifting hook mechanisms 23 are close to the hoisting point, meanwhile, the hook bodies of the lifting hook mechanisms 23 are controlled to be opened until the lifting hook mechanisms 23 move to the hoisting point, then, the hook bodies of the lifting hook mechanisms 23 are controlled to be closed, and the hoisting point is locked with the hook bodies of the lifting hook mechanisms 23.
After the hook body of the lifting hook mechanism 23 locks the lifting point of the prefabricated part, the four vertical telescopic arms 12 are controlled to retract upwards, then the prefabricated part is lifted away from the ground, then the prefabricated part is moved to a specified position to be assembled, after the assembly is finished, the hook body of the lifting hook mechanism 23 can be disconnected from the lifting point of the prefabricated part, and the lifting operation is finished.
And then, beginning to perform cement pouring operation, firstly finely adjusting the position of the trolley 4, enabling the hanging bracket mechanism on the trolley 4 to move to the position above a cement pouring point, then controlling the horizontal telescopic rod 13 to extend outwards to move the cement pouring pipe 8 from the inside of the tubular nacelle 10 to the outside of the nacelle, then controlling the tubular nacelle 10 to rotate so as to enable the cement pouring pipe 8 to be positioned above the cement pouring gap, then controlling the electric winch 14 to perform rope unreeling action, enabling the cement pouring pipe 8 to gradually approach the cement pouring gap through the externally laid steel wire rope 15 and move to the position, then starting the cement stirring pump station 5, enabling the cement to flow out from the cement pouring pipe 8 through the cement transportation hard pipe 6 and the cement transportation hose 7 in sequence, enabling the cement to be used for performing gap pouring, and finishing the cement pouring operation when the gap is completely filled.
The process is repeated, the subsequent hoisting and cement pouring work of other prefabricated parts is completed, and the linking efficiency of the hoisting and pouring process can be greatly improved.
The embodiments are not intended to limit the scope of the present invention, and all equivalent implementations or modifications that do not depart from the scope of the present invention are intended to be included within the scope of the present invention.
Claims (5)
1. The utility model provides a hoist and mount and pour integral type device for prefabricated building which characterized in that: the device comprises a prefabricated part hoisting assembly and a cement pouring assembly; the prefabricated part hoisting assembly comprises a pillar, a guide rail beam, a cross beam, a trolley, a hoisting bracket mechanism and a lifting hook mechanism; the guide rail beam is horizontally and fixedly arranged at the top end of the pillar and adopts a parallel double-track structure; the cross beam is horizontally arranged between the two guide rail beams, is vertical to the guide rail beams, and can move linearly along the guide rail beams; the trolley is arranged on the cross beam and can linearly move along the cross beam; the lifting frame mechanism is lifted on the trolley, and the lifting hook mechanism is arranged on the lifting frame mechanism; the cement pouring component comprises a cement stirring pump station, a cement transportation hard pipe, a cement transportation hose and a cement pouring pipe; the cement mixing pump station is arranged on the ground, one end of the cement transportation hard pipe is connected with the cement mixing pump station, the other end of the cement transportation hard pipe is connected with one end of the cement transportation hose, the cement transportation hose sequentially penetrates through the guide rail beam, the cross beam and the trolley, the other end of the cement transportation hose is positioned in the hanger frame mechanism, and the cement pouring pipe is connected to the other end of the cement transportation hose; and the cement transportation hoses positioned inside the guide rail beam and the cross beam are provided with drag chains.
2. the integrated hoisting and pouring device for the fabricated building according to claim 1, wherein: the hanger mechanism comprises a tubular pod, a first electric turntable, a second electric turntable, a first suspension arm, a second suspension arm, a third suspension arm and a fourth suspension arm; the tubular pod is mounted at the bottom of the trolley through a first electric turntable and can horizontally rotate relative to the trolley; the first electric turntable is arranged at the bottom of the tubular pod, the first suspension arm and the second suspension arm are arranged on the first electric turntable, and the first suspension arm and the second suspension arm can horizontally swing relative to the tubular pod; the second electric turntable is arranged at the bottom of the first electric turntable, the third suspension arm and the fourth suspension arm are arranged on the second electric turntable, and the third suspension arm and the fourth suspension arm can horizontally swing relative to the tubular nacelle.
3. The integrated hoisting and pouring device for the fabricated building according to claim 2, wherein: the first suspension arm, the second suspension arm, the third suspension arm and the fourth suspension arm are identical in structure and respectively comprise a horizontal telescopic arm and a vertical telescopic arm, the vertical telescopic arms are hoisted at the top end of the horizontal telescopic arm, and a set of lifting hook mechanisms are respectively installed at the bottom ends of the four vertical telescopic arms; the horizontal telescopic arms of the first suspension arm and the second suspension arm are arranged on the first electric turntable, and an included angle of 180 degrees is formed between the horizontal telescopic arm of the first suspension arm and the horizontal telescopic arm of the second suspension arm; the horizontal telescopic arms of the third suspension arm and the fourth suspension arm are arranged on the second electric turntable, and an included angle of 180 degrees is formed between the horizontal telescopic arm of the third suspension arm and the horizontal telescopic arm of the fourth suspension arm; the horizontal telescopic arm and the vertical telescopic arm are both hydraulically driven telescopic arms.
4. The integrated hoisting and pouring device for the fabricated building according to claim 2, wherein: a cement pouring pipe position adjusting mechanism is arranged on the tubular pod and comprises a horizontal telescopic rod, an electric winch and a steel wire rope; a pouring pipe passing opening is formed in the side bulkhead of the tubular nacelle, the horizontal telescopic rod is installed at the top of the pouring pipe passing opening, the electric winch is arranged at the top end of the horizontal telescopic rod, one end of the steel wire rope is connected to the electric winch, and the other end of the steel wire rope is connected to the cement pouring pipe; the horizontal position of the cement pouring pipe is adjusted through the telescopic action of the horizontal telescopic rod, and the height position of the cement pouring pipe is adjusted through the rope winding or rope unwinding action of the electric winch.
5. The integrated hoisting and pouring device for the fabricated building according to claim 3, wherein: the lifting hook mechanism comprises a transfer rack, a fixed half hook, a movable half hook, a lifting hook opening and closing driving motor, a driving gear and an arc-shaped rack; the switching frame is fixedly connected to the bottom end of the vertical telescopic arm, the lifting hook opening and closing driving motor is fixedly arranged on the switching frame, and the driving gear is arranged on a motor shaft of the lifting hook opening and closing driving motor; the fixed half hook and the movable half hook adopt a scissor type crossing layout mode, the fixed half hook and the movable half hook are hinged at a crossing point, and a complete closed hook body is formed when the fixed half hook and the movable half hook are buckled; the top end of the fixed half hook is fixedly connected to the switching frame; the arc-shaped rack is fixedly arranged at the top end of the movable semi-hook and is meshed with the driving gear.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201920573403.3U CN209797302U (en) | 2019-04-25 | 2019-04-25 | Hoisting and pouring integrated device for prefabricated building |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201920573403.3U CN209797302U (en) | 2019-04-25 | 2019-04-25 | Hoisting and pouring integrated device for prefabricated building |
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| Publication Number | Publication Date |
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| CN209797302U true CN209797302U (en) | 2019-12-17 |
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| Application Number | Title | Priority Date | Filing Date |
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| CN201920573403.3U Active CN209797302U (en) | 2019-04-25 | 2019-04-25 | Hoisting and pouring integrated device for prefabricated building |
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| CN (1) | CN209797302U (en) |
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN110002346A (en) * | 2019-04-25 | 2019-07-12 | 沈阳建筑大学 | A kind of lifting for assembled architecture and pour integrated device |
-
2019
- 2019-04-25 CN CN201920573403.3U patent/CN209797302U/en active Active
Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN110002346A (en) * | 2019-04-25 | 2019-07-12 | 沈阳建筑大学 | A kind of lifting for assembled architecture and pour integrated device |
| CN110002346B (en) * | 2019-04-25 | 2024-06-25 | 沈阳建筑大学 | Hoisting and pouring integrated device for assembled building |
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