CN209796622U - Automatic cone moving device - Google Patents

Automatic cone moving device Download PDF

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Publication number
CN209796622U
CN209796622U CN201920235423.XU CN201920235423U CN209796622U CN 209796622 U CN209796622 U CN 209796622U CN 201920235423 U CN201920235423 U CN 201920235423U CN 209796622 U CN209796622 U CN 209796622U
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China
Prior art keywords
gear
shaft
cone
horizontal
bottom plate
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CN201920235423.XU
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Chinese (zh)
Inventor
吴文恒
顾孙望
陈洋
卢林
张亮
温博
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Zhongtian Material Supplementary Manufacturing Co Ltd
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Zhongtian Material Supplementary Manufacturing Co Ltd
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Abstract

The utility model discloses an automatic cone moving device, which comprises a vertical lifting system and a horizontal moving system; the vertical lifting system is arranged on the horizontal moving system and is driven by the horizontal moving system to move in the horizontal direction; the vertical lifting system comprises a bottom plate, an upper bracket, a lower bracket and a lifting driving assembly; the lower bracket is fixedly arranged on the bottom plate; the upper bracket is used for fixing the cone and is connected with the lower bracket through a lifting driving assembly, and the lifting driving assembly drives the upper bracket to drive the cone to move up and down; the horizontal moving system comprises I-shaped steel, a rack, a straight gear and a gear driving device; the straight gear is arranged on a bottom plate of the vertical lifting system and driven to rotate by the gear driving device, the straight gear is meshed with the rack arranged on the I-shaped steel, and the straight gear rotates to drive the vertical lifting system to move linearly along the rack. The utility model discloses need not to consume time and align the screw hole, degree of automation is higher, labour saving and time saving.

Description

Automatic cone moving device
Technical Field
The utility model relates to an automatic change and move awl device for remove large-scale cone equipment, belong to automatic removal technical field.
Background
Nowadays, the metal 3D industry is developed internationally, and the metal powder manufacturing technology becomes the focus of research of various researchers. The EIGA (electrode induction melting inert gas atomization device) technology can prepare metal powder with the particle size of 15-53 mu m, the bottom cone of an atomization tower is of a double-layer stainless steel structure, the diameter of the upper end of the atomization tower reaches 1.2m, the length of the cone reaches 0.9m, and the weight of the atomization tower reaches 240 kg. When the metal powder is produced, part of the powder is attached to the inner wall of the cone, if the metal mark is changed, the cone needs to be detached and moved aside, then the cone can be cleaned, and after the cleaning is finished, the cone needs to be installed on the barrel again.
The traditional cone moving mode is that a hydraulic vehicle drives a special bracket to carry, and the bracket needs to be aligned with a threaded hole after being cleaned and reinstalled, so that the bracket is time-consuming and labor-consuming.
SUMMERY OF THE UTILITY MODEL
The to-be-solved technical problem of the utility model is to provide an automatic change and move awl device need not to consume time and aligns the screw hole, and degree of automation is higher, labour saving and time saving.
In order to solve the technical problem, the utility model discloses take following technical scheme: an automatic cone moving device comprises a vertical lifting system and a horizontal moving system; the vertical lifting system is arranged on the horizontal moving system and is driven by the horizontal moving system to move in the horizontal direction;
The vertical lifting system comprises a bottom plate, an upper bracket, a lower bracket and a lifting driving assembly; the lower bracket is fixedly arranged on the bottom plate; the upper bracket is used for fixing the cone, the upper bracket is connected with the lower bracket through a lifting driving assembly, and the lifting driving assembly drives the upper bracket to drive the cone to move up and down;
The horizontal moving system comprises I-shaped steel, a rack, a straight gear and a gear driving device; the straight gear is arranged on a bottom plate of the vertical lifting system and driven to rotate by the gear driving device, the straight gear is meshed with a rack arranged on the I-shaped steel, and the straight gear rotates to drive the vertical lifting system to move linearly along the rack.
Further, the lifting driving assembly comprises a hydraulic cylinder, a sleeve and a guide shaft; the guide shaft is fixedly arranged on the lower bracket; the sleeve is fixedly arranged on the upper bracket, and the guide shaft is connected with the sleeve in a sliding manner; the upper support and the lower support are connected through a hydraulic cylinder, and the hydraulic cylinder drives the upper support to move up and down.
Furthermore, the upper bracket is of a U-shaped structure, and an opening for the cone to come in and go out is formed in the upper bracket.
Furthermore, three cylindrical supporting units are arranged on the upper bracket; the supporting unit is provided with rubber.
Further, the gear driving device comprises a motor, a belt, a worm gear, a horizontal shaft, a first bevel gear, a second bevel gear and a vertical shaft; the motor is fixedly arranged on a bottom plate of the vertical lifting system and drives a belt pulley coaxially arranged with the worm to rotate through a belt; the horizontal shaft is driven to rotate by the worm gear and the worm; two ends of the horizontal shaft are provided with a first bevel gear; the vertical shaft is vertically arranged at two ends of the horizontal shaft, and a bevel gear II is arranged at the top of the vertical shaft; the first bevel gear is meshed with the second bevel gear, and the horizontal shaft drives the vertical shaft to rotate through the meshing of the bevel gears; the bottom of the vertical shaft is provided with a spur gear; the vertical shaft drives the spur gear to rotate.
Further, the transmission mode between the motor and the worm can also be gear transmission.
Furthermore, a concave wheel is arranged below the bottom plate, a track is arranged on the inner side of the I-shaped steel, and the concave wheel linearly moves along the track.
Furthermore, proximity switches are installed at two ends of the track, and the wheels stop when reaching a preset position.
Further, the horizontal shaft is installed on the bottom plate through a bearing and a bearing support.
The utility model has the advantages that:
(1) prevent empting through four sleeve cooperations between upper bracket and the lower carriage, go up and down and rely on three pneumatic cylinder to realize steady drive.
(2) The horizontal transmission mechanism drives a worm gear and a worm by a motor, and drives the whole horizontal movement by meshing with a rack fixed on the ground after being meshed by a bevel gear, so that the power transmission is stable, the power does not need to be added to wheels, and the stable operation is realized.
(3) Adopt fixed track and proximity switch, whole process is only with the cone translation, then returns according to the same route, need not to consume time and aligns the screw hole, and degree of automation is higher, labour saving and time saving.
Drawings
In order to more clearly illustrate the technical solutions in the embodiments of the present invention, the drawings needed to be used in the embodiments will be briefly described below, and it is obvious that the drawings in the following description are only some embodiments described in the present invention, and it is obvious for those skilled in the art to obtain other drawings without creative efforts.
Fig. 1 is a schematic view of the overall structure of an automatic cone moving device of the present invention.
Fig. 2 is an enlarged schematic view of the horizontal movement system.
In the figure: 1-bottom plate, 2-upper bracket, 3-lower bracket, 4-hydraulic cylinder, 5-sleeve, 6-support unit, 7-motor, 8-belt, 9-belt pulley, 10-worm, 11-worm gear, 12-horizontal shaft, 13-end cover, 14-bearing, 15-bearing bracket, 16-bevel gear I, 17-vertical shaft, 18-bevel gear II, 19-straight gear, 20-rack, 21-I-steel, 22-wheel, 23-track, 24-approach switch and 25-guide shaft.
Detailed Description
The technical solution of the present invention will be described clearly and completely through the following detailed description.
Example 1
As shown in fig. 1 and 2, for the utility model discloses an automatic cone moving device, including operating system and horizontal migration system.
The utility model discloses a lifting system includes bottom plate 1, upper bracket 2, lower carriage 3, pneumatic cylinder 4, sleeve 5, guiding axle 25 and support element 6. The utility model discloses a lower carriage 3 fixed mounting is on bottom plate 1. And openings for the cone to come in and go out are arranged on one sides of the upper support 2 and the lower support 3. The upper support 2 and the lower support 3 are matched through three hydraulic cylinders 4 and four sleeves 5, so that the cone is driven by the upper support 2 to move up and down stably. The sleeve 5 is fixed on the upper bracket 2, and the lower bracket 3 is provided with a guide shaft 25 which is connected with the sleeve 5 in a sliding way; the cooperation of sleeve 5 and guiding axle 25 makes upper bracket 2 straight line go up and down, and the lift process is more steady. The utility model discloses be provided with the hydraulic pressure station for the pneumatic cylinder fuel feeding on lower carriage or bottom plate.
The utility model discloses a pneumatic cylinder can also replace with electric cylinder.
The utility model discloses be equipped with three cylindric support element 6 on upper bracket 2, be equipped with rubber on support element 6, realize the steady contact of upper bracket 2 and cone, reach the shock attenuation effect.
the utility model discloses a horizontal migration system includes motor 7, belt 8, belt pulley 9, worm 10, worm wheel 11, horizontal axis 12, end cover 13, bearing 14, bearing bracket 15, bevel gear 16, vertical axle 17, bevel gear two 18, straight-teeth gear 19, rack 20, I-steel 21, wheel 22, track 23, proximity switch 24. The motor 7 is fixedly installed on the bottom plate 1, the motor 7 is driven by a belt 8 to rotate with a belt pulley 9 coaxially arranged with a worm 10, the worm 10 is meshed with a worm wheel 11, the worm wheel 11 is fixedly installed on a horizontal shaft 12, and the horizontal shaft 12 is fixed on the bottom plate 1 through bearings 14 and bearing supports 15 on two sides. The worm wheel and worm are mounted on an end cap 13 which is fixed to the base plate 1. Two ends of the horizontal shaft 12 are provided with a first bevel gear 16, the first bevel gear 16 is meshed with a second bevel gear 18, the second bevel gear 18 is fixedly arranged on the top of the vertical shaft 17, and the bottom of the vertical shaft 17 is provided with a spur gear 19. Both sides of the bottom plate 1 are rotatably connected with the vertical shaft 17 through bearings. The utility model discloses set up I-steel 21 in the both sides of bottom plate 1, I-steel 21 sets up rack 20 towards one side of bottom plate 1, and gear 19 and rack 20 mesh. Motor 7 passes through the worm gear reduction gear with power transmission to the horizontal axis, through bevel gear meshing back, with power transmission to vertical epaxial, vertical axle drives the straight-teeth gear and rotates, straight-teeth gear with fix the rack toothing on I-steel 21, the bottom of bottom plate 1 sets up wheel 22, under wheel 22's additional action, the whole horizontal migration of gear box rack cooperation drive, power transmission is steady, need not to add power to the wheel, realizes even running.
The utility model discloses a concave formula wheel 22 guarantees its movement route with track 23 motion, and track 23 both sides all are provided with proximity switch 24, make wheel 22 reach preset position and stop.
The utility model discloses a theory of operation: and starting a hydraulic cylinder switch to enable the hydraulic cylinder to contract after the bolts connected between the flange at the upper end of the cone and the main equipment are completely disassembled, driving the cone to slowly move downwards by the upper bracket under the protection of the four sleeves, and stopping the hydraulic cylinder switch when the cone runs for about 100 mm. And starting the motor, transmitting power to the belt pulley, the worm gear, the horizontal shaft, the bevel gear meshing area, the vertical shaft and the gear rack meshing area by the motor respectively, and moving the bottom plate to the left under the assistance of the wheels because the rack is fixed on the I-shaped steel. When the wheels contact the proximity switch at the end position of the left end, the motor stops. At the moment, cleaning work can be carried out, after cleaning is finished, the motor rotates reversely, the bottom plate moves rightwards, and when the bottom plate reaches the end position of the right end and approaches the switch, the motor stops running. And opening a hydraulic cylinder switch to enable the hydraulic cylinder to stretch by 100mm, so that the cone is intact to return to the original position. Whole process need not the manpower, and last cone flange department screw hole also can align voluntarily, labour saving and time saving.
Example 2
The belt drive between the motor 7 and the pulley 9 can also be changed to a gear drive. Both the two can provide a larger transmission ratio, the belt transmission can buffer and absorb vibration, and the safety protection effect can be achieved through the slipping of the belt during overload; the transmission ratio of gear transmission is constant, and the structure is compact. In both transmission modes, the power of the motor 7 is transmitted to the worm 10 after being decelerated and torque-increased. Therefore, in different occasions and according to different working requirements, a proper transmission mode can be selected, and therefore higher benefits can be created with lower cost.
Example 3
The power transmission between the horizontal shaft and the vertical shaft can be in a bevel gear transmission mode or a worm gear mode, the transmission direction is changed by 90 degrees in both modes, the bevel gear transmission is stable, the transmission ratio is small, when the transmission ratio is 1, the constant-speed transmission is realized, the transmission ratio of the worm gear transmission is generally large, and the speed reduction effect is obvious. In both transmission modes, the power of the horizontal shaft is converted by 90 degrees and then transmitted to the vertical shaft. Therefore, in different occasions, different motors are matched, and a proper transmission mode can be selected.
The above-mentioned embodiments are only described as the preferred embodiments of the present invention, and are not intended to limit the concept and scope of the present invention, and the technical content of the present invention, which is claimed by the present invention, is fully recorded in the technical claims.

Claims (9)

1. The utility model provides an automatic change and move awl device which characterized in that: comprises a vertical lifting system and a horizontal moving system; the vertical lifting system is arranged on the horizontal moving system and is driven by the horizontal moving system to move in the horizontal direction;
The vertical lifting system comprises a bottom plate (1), an upper bracket (2), a lower bracket (3) and a lifting driving component; the lower bracket (3) is fixedly arranged on the bottom plate (1); the upper support (2) is used for fixing a cone, the upper support (2) is connected with the lower support (3) through a lifting driving assembly, and the lifting driving assembly drives the upper support (2) to drive the cone to move up and down;
the horizontal moving system comprises I-shaped steel (21), a rack (20), a straight gear (19) and a gear driving device; the straight gear (19) is arranged on a bottom plate of the vertical lifting system and driven to rotate by a gear driving device, the straight gear (19) is meshed with a rack (20) arranged on an I-shaped steel (21), and the straight gear (19) rotates to drive the vertical lifting system to move linearly along the rack (20).
2. An automated awl feeder as claimed in claim 1, wherein: the lifting driving assembly comprises a hydraulic cylinder (4), a sleeve (5) and a guide shaft (25); the guide shaft (25) is fixedly arranged on the lower bracket (3); the sleeve (5) is fixedly arranged on the upper bracket (2), and the guide shaft (25) is connected with the sleeve (5) in a sliding manner; the upper support (2) is connected with the lower support through a hydraulic cylinder (4), and the hydraulic cylinder (4) drives the upper support (2) to move up and down.
3. An automated cone-moving apparatus according to claim 1 or 2, wherein: the upper bracket (2) is of a U-shaped structure, and an opening for the cone to come in and go out is arranged on the upper bracket (2).
4. An automated cone-moving apparatus according to claim 1 or 2, wherein: three cylindrical supporting units (6) are arranged on the upper bracket (2); the supporting unit (6) is provided with rubber.
5. An automated awl feeder as claimed in claim 1, wherein: the gear driving device comprises a motor (7), a belt (8), a worm (10), a worm wheel (11), a horizontal shaft (12), a first bevel gear (16), a second bevel gear (18) and a vertical shaft (17); the motor (7) is fixedly arranged on a bottom plate (1) of the vertical lifting system, and the motor (7) drives a belt pulley (9) which is coaxially arranged with the worm (10) to rotate through a belt (8); the horizontal shaft (12) is driven to rotate by a worm gear and a worm; two ends of the horizontal shaft (12) are provided with a first bevel gear (16); the vertical shaft (17) is vertically arranged at two ends of the horizontal shaft (12), and a bevel gear II (18) is arranged at the top of the vertical shaft (17); the bevel gear I (16) is meshed with the bevel gear II (18), and the horizontal shaft drives the vertical shaft (17) to rotate through the meshing of the bevel gears; a spur gear (19) is arranged at the bottom of the vertical shaft (17); the vertical shaft (17) drives the spur gear (19) to rotate.
6. An automated awl feeder as claimed in claim 5, wherein: the transmission mode between the motor and the worm (10) can also be gear transmission.
7. an automated awl feeder as claimed in claim 5, wherein: the wheel-mounted type wheel-driven lifting mechanism is characterized in that a concave wheel (22) is arranged below the base plate (1), a track (23) is arranged on the inner side of the I-shaped steel (21), and the concave wheel (22) moves linearly along the track (23).
8. An automated awl feeder as claimed in claim 7, wherein: proximity switches (24) are installed at two ends of the track (23), and the wheels (22) reach preset positions to stop.
9. An automated awl feeder as claimed in claim 5, wherein: the horizontal shaft (12) is arranged on the bottom plate through a bearing (14) and a bearing bracket (15).
CN201920235423.XU 2019-02-25 2019-02-25 Automatic cone moving device Active CN209796622U (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
CN201920235423.XU CN209796622U (en) 2019-02-25 2019-02-25 Automatic cone moving device

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
CN201920235423.XU CN209796622U (en) 2019-02-25 2019-02-25 Automatic cone moving device

Publications (1)

Publication Number Publication Date
CN209796622U true CN209796622U (en) 2019-12-17

Family

ID=68822889

Family Applications (1)

Application Number Title Priority Date Filing Date
CN201920235423.XU Active CN209796622U (en) 2019-02-25 2019-02-25 Automatic cone moving device

Country Status (1)

Country Link
CN (1) CN209796622U (en)

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