CN209794088U - Double-station energy-saving environment-friendly glaze spraying equipment - Google Patents
Double-station energy-saving environment-friendly glaze spraying equipment Download PDFInfo
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- CN209794088U CN209794088U CN201920179019.5U CN201920179019U CN209794088U CN 209794088 U CN209794088 U CN 209794088U CN 201920179019 U CN201920179019 U CN 201920179019U CN 209794088 U CN209794088 U CN 209794088U
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Abstract
The utility model discloses an energy-concerving and environment-protective type glaze spraying equipment in duplex position, retrieve mechanism and dust clearance mechanism including glaze spraying room dustcoat, baffle formula duplex position revolving stage, frit, be equipped with two glaze spraying stations on the baffle formula duplex position revolving stage, during two glaze spraying stations got into glaze spraying room dustcoat in turn, still were equipped with glaze spraying robot, frit recovery mechanism and dust clearance mechanism in the glaze spraying room dustcoat. The rotation of the baffle type double-station rotary table is utilized to drive a blank body of a product to enter the outer cover of the glaze spraying room, the glaze spraying robot is started to spray glaze on the blank body, glaze produced in the glaze spraying process falls into the glaze recovery mechanism to be recovered firstly, then air with dust enters the dust removal mechanism, and the dust is removed after dust is removed by the dust removal mechanism. The utility model discloses a to the glaze spraying processing of large-scale ceramic bathroom product and design, can effectively improve production efficiency, improve the frit rate of recovery, reduce dust pollution, reduce the injury of glaze spraying environment to the human body.
Description
Technical Field
the utility model relates to a ceramic bathroom product processing technology field, in particular to energy-concerving and environment-protective type glaze spraying equipment in duplex position.
background
along with the improvement of the life quality of people, the market demand of ceramic bathroom products is also increasing. In traditional processing technology, ceramic bathroom products with complex and irregular shapes and large body sizes are mostly processed in a manual glaze spraying mode, the processing mode is low in working efficiency, the production efficiency cannot meet the market demand, and meanwhile, due to the fact that operating personnel are exposed in the environment during glaze spraying, human health is easily influenced.
therefore, at present, a robot is developed and utilized to perform glaze spraying operation, but because relevant matched devices (such as a glaze spraying platform, a glaze recycling system, a dust removing device and the like) are not developed and matured, the existing robot operation mode can only be applied to glaze spraying processing of small ceramic products, but cannot be applied to glaze spraying processing of ceramic sanitary products with complex shapes and large sizes, such as toilets, basins and the like.
SUMMERY OF THE UTILITY MODEL
The utility model aims to overcome prior art's is not enough, provides an energy-concerving and environment-protective type glaze spraying equipment in duplex position, and the glaze spraying processing of the adaptable large-scale ceramic bathroom product of this equipment effectively improves production efficiency, improves the frit rate of recovery, reduces dust pollution, reduces the injury of glaze spraying environment to the human body.
the technical scheme of the utility model is that: the utility model provides an energy-concerving and environment-protective type glaze spraying equipment in duplex position, includes glaze spraying room dustcoat, baffle formula duplex position revolving stage, glaze recovery mechanism and dust clearance mechanism, is equipped with two glaze spraying stations on the baffle formula duplex position revolving stage, and two glaze spraying stations are in turn got into in the glaze spraying room dustcoat, still is equipped with glaze spraying robot, glaze recovery mechanism and dust clearance mechanism in the glaze spraying room dustcoat. The baffle type double-station turntable is a platform rotating by 180 degrees, and the two glaze spraying stations are kept in the outer cover of the glaze spraying room by rotating the platform, and the other glaze spraying station is kept outside the outer cover of the glaze spraying room and used as a platform for alternately loading and processing a blank; the outer cover of the glaze spraying room is used as the outer cover of the whole glaze spraying equipment, so that the glaze spraying area is isolated from the outside, and the glaze is prevented from being sprayed out to influence the health of a human body; the glaze sprayed in the glaze spraying process of the glaze recovery mechanism is recovered, and after the glaze is recovered, as partial glaze still exists in the air, the glaze enters the dust removing mechanism to be removed and then is discharged; the glaze spraying robot is an industrial robot in the market, and can finish glaze spraying action on products with complex shapes.
The baffle type double-station turntable can adopt the following two structural forms:
(1) The baffle type double-station turntable comprises a fixed baffle, a rotating platform, a platform rotating assembly, a product placing support and a support rotating assembly;
Two ends of the rotary platform are respectively provided with a glaze spraying station, each glaze spraying station is provided with a product placing support, and the bottom of each product placing support is provided with a set of support rotating assembly;
a fixed baffle is arranged in the middle of the rotary platform, the fixed baffle rotates along with the rotation of the rotary platform, and when the glaze spraying station at one end of the rotary platform is in a working state, the edge of the fixed baffle is connected with the outer cover of the glaze spraying room;
The bottom of the rotating platform is provided with a platform rotating assembly.
The top of the fixed baffle is provided with a rotating shaft, and the top of the fixed baffle is connected with the glaze spraying room outer cover through the rotating shaft; the lower part of the fixed baffle is provided with an auxiliary support, and the lower part of the fixed baffle is fixedly connected with the rotary platform through the auxiliary support.
(2) the baffle type double-station turntable comprises a lifting baffle, a rotating platform, a platform rotating assembly, a product placing support and a support rotating assembly;
Two ends of the rotary platform are respectively provided with a glaze spraying station, each glaze spraying station is provided with a product placing support, and the bottom of each product placing support is provided with a set of support rotating assembly;
The middle part of the rotating platform is provided with a lifting baffle plate, and the lifting baffle plate performs lifting action along the outer wall or the inner wall of the glaze spraying room outer cover; when the lifting baffle plate rises, a gap for the rotary platform to rotate is formed on the side wall of the glaze spraying room outer cover; when the lifting baffle descends, the lower part of the lifting baffle is connected with the rotating platform to separate the two glaze spraying stations; the upper part or the lower part of the lifting baffle is also provided with a corresponding lifting mechanism which is generally realized by a lifting cylinder component or a lifting motor component which is commonly used in the market;
The bottom of the rotating platform is provided with a platform rotating assembly.
In the baffle type double-station platform with the two structures, the product placing support is of a frame type structure and comprises at least one rotating cross rod and a plurality of supporting longitudinal rods, the bottom of the rotating cross rod is connected with the support rotating assembly, and the supporting longitudinal rods are uniformly distributed on the rotating cross rod. In addition, the platform rotating assembly and the support rotating assembly are both provided with a rotating driving mechanism consisting of the existing rotating motor, a speed reducer and the like. The platform rotating assembly drives the rotating platform to rotate for 180 degrees each time, so that the positions of the two product placing brackets are changed; the bracket rotating assembly drives the rotation angle of the product placing bracket to be set along with the technological requirements of the glaze spraying robot during glaze spraying, changes are generated in real time, and glaze spraying on the surfaces of the green bodies is realized by matching the posture of the robot.
The glaze recovery mechanism comprises a glaze returning groove, a glaze collecting groove and a glaze spraying baffle plate, wherein the glaze returning groove is positioned below the glaze spraying station, the glaze collecting groove is arranged on one side of the glaze returning groove, the glaze spraying baffle plate is arranged above the glaze returning groove or the glaze collecting groove, and the glaze spraying baffle plate and the glaze spraying robot are positioned on two sides of the glaze spraying station relatively;
the surface of the glaze returning groove is an inclined surface, and the height of the surface of the glaze returning groove is gradually reduced from one side close to the glaze spraying robot to one side close to the glaze collecting groove.
The glaze returning groove is used as the bottom surface of the glaze spraying room outer cover, and in the process of glaze spraying by the glaze spraying robot, glaze falls into the glaze returning groove, and the glaze flows into the glaze collecting groove along the inclined surface of the glaze returning groove due to the inclined structure towards the glaze collecting groove, so that the glaze is convenient to collect; simultaneously, the glaze spraying baffle is owing to locate the both sides of glaze spraying station relatively with the robot, so the in-process that the glaze spraying robot carries out the glaze spraying, and the glaze also can spout to the glaze spraying baffle, and the mode that the glaze spraying baffle can adopt the slope to set up also can adopt vertical setting, and the glaze flows down and falls into back glaze groove or collection glaze groove along with the baffle.
The surface gradient of the glaze returning groove is 7-8 degrees, namely, the included angle formed between the surface of the glaze returning groove and the horizontal plane is 7-8 degrees. Tests prove that the angle range is the optimal inclination, and when the inclination is overlarge, other parts (especially all parts arranged on the glaze returning groove, such as a baffle type double-station platform, a glaze spraying room outer cover, a glaze collecting groove and the like) of the equipment are difficult to install; when the inclination is too small, the fluidity of the glaze is very poor, the purpose of collecting the glaze is difficult to achieve, and the glaze is deposited on the surface of the glaze returning groove, so that the subsequent glaze spraying processing is easily influenced, and the cleaning workload is increased.
The glaze spraying baffle is a PVC plate with a paging type structure. Adopt paging formula structure, make the air in the glaze spraying room dustcoat, can follow the clearance between two adjacent page boards and the clearance between paging formula baffle and the glaze spraying room dustcoat and pass through, when can guaranteeing the convulsions of dust removal cabinet, the velocity of flow and the flow that the air flows to the dust removal cabinet in the glaze spraying room dustcoat also can carry out first layer to the frit in the air and adsorb and filter. In addition, the adhesion of the PVC material to the solidified glaze is poor, and the glaze can drop in blocks after being slightly beaten, so that workers can clean the glaze on the baffle when production is suspended; meanwhile, the structural strength of the PVC plate is greatly superior to that of other materials, and the phenomenon of falling off in the use process can be avoided.
The glaze collecting groove also adopts a structural form that the bottom surface is an inclined surface, and a recovery pipeline is externally connected to one side with lower height, so that the collection of glaze is facilitated. The glaze collecting groove can be a long channel penetrating through one side of the glaze returning groove, and can also be a notch-shaped structure arranged at one corner of the glaze returning groove, and the glaze collecting groove can be designed according to the actual requirement of the size of equipment. In addition, still can set up the gyro wheel at collection glaze tank bottom, be convenient for take out the whole of collection glaze tank and clear up.
Dust clearance mechanism includes dust removal cabinet, circulating water shower pipe, glues glaze board and dust and adsorbs polyhedral ball, and the dust removal cabinet meets with glaze spraying room dustcoat and forms whole box structure, and the junction of dust removal cabinet and glaze spraying room dustcoat is located to the glaze spraying baffle, and the dust removal cabinet top is equipped with the air outlet, and the tip of circulating water shower pipe is equipped with the shower nozzle, and in the shower nozzle stretched into the dust removal cabinet, be fixed with a plurality of glaze boards that glue on the inner wall of dust removal cabinet, each slope of gluing the glaze board sets up, still placed a plurality of dust in the dust removal cabinet and adsorbed polyhedral ball. In addition, the air outlet at the top of the dust removal cabinet is also provided with a drawer type shutter. The glaze spraying room outer cover and the dust removal cabinet form an integral structure, the structure is provided with two gaps, one gap is the air outlet, and the other gap is used for rotary carrying of the baffle type double-station rotary table.
the double-station energy-saving environment-friendly glaze spraying method can be realized by the equipment, the baffle type double-station rotary table rotates, the glaze spraying station at one end of the baffle type double-station rotary table drives a blank of a product to enter the outer cover of a glaze spraying room, the glaze spraying robot is started to spray glaze on the blank, glaze produced in the glaze spraying process falls into the glaze recovery mechanism, the glaze recovery mechanism recovers the glaze, air with dust enters the dust removing mechanism, and the dust removing mechanism removes the dust after removing the dust.
in the baffle type double-station turntable, a blank is firstly carried and placed on a product placing support positioned outside a glaze spraying room outer cover, and then a platform rotating assembly is used for driving a rotating platform to rotate 180 degrees, so that the product placing support with the blank enters the glaze spraying room outer cover; and then starting the robot and the bracket rotating assembly, spraying glaze on the green body, and simultaneously carrying and placing a new green body on a product placing bracket positioned outside the glaze spraying room outer cover.
In the glaze spraying process, the glaze falls into back the glaze groove or sprays the glaze spraying baffle on except falling on each surface of body, still most, falls into back the part in glaze groove, because back the glaze groove and be the slope structure towards album glaze groove, so the glaze can flow into collection glaze groove along its inclined plane, and the glaze that sprays on the glaze spraying baffle then flows down and falls into back glaze groove or collection glaze groove along with the baffle, at last to the glaze of collection glaze inslot retrieve can.
after recovery, because a large amount of dust (the main component of the dust is also glaze) still exists in the air in the glaze spraying room outer cover, the dust needs to be further reduced and removed, then the air is exhausted, the air with the dust enters the dust removing cabinet from a gap between the glaze spraying baffle and the dust removing cabinet, the air flows from bottom to top in the dust removing cabinet, the circulating water spraying pipe continuously sprays water mist into the air, the air with the dust is firstly adsorbed by the polyhedral ball in the ascending process, then gradually ascends and is adsorbed by the glaze adhering plate, and finally, the air is further filtered by the drawer type shutter at the air outlet, so that the purpose of removing the dust is finally achieved. The water mist sprayed by the circulating water spray pipe has a dust-settling effect on one hand, and can flush multiple balls on the other hand, the flushed sewage is discharged from the bottom of the dust-settling cabinet and is treated by a subsequent process, and the multiple balls can be repeatedly used after being flushed.
compared with the prior art, the utility model, following beneficial effect has:
The double-station energy-saving environment-friendly glaze spraying equipment is designed for glaze spraying processing of large ceramic bathroom products, can effectively improve production efficiency, improve glaze recovery rate, reduce dust pollution and reduce damage of glaze spraying environment to human bodies.
In the double-station energy-saving environment-friendly glaze spraying equipment, the baffle type double-station rotary table can realize the working mode of 'processing while feeding', the two glaze spraying stations are alternately used, the production efficiency of glaze spraying processing can be effectively improved, and the market demand is met to the maximum extent.
Through setting up perfect glaze recovery mechanism and dust clearance mechanism in this energy-concerving and environment-protective type glaze spraying equipment of duplex position, the cooperation glaze spraying room dustcoat can realize the "dustless processing" of large-scale ceramic bathroom product, accords with the environmental protection theory.
In this energy-concerving and environment-protective type glaze spraying equipment of duplex position, return the glaze groove and adopt 7 ~ 8 inclined plane structures, can reduce frit down-flow resistance and distance when practicing thrift the space, obviously improve frit recovery efficiency.
In this energy-concerving and environment-protective type glaze spraying equipment in duplex position, the glaze spraying baffle adopts the PVC board of paging formula structure, and its paging formula structure makes the air in the glaze spraying room dustcoat pass through from the clearance between two adjacent page boards and the clearance between paging formula baffle and the glaze spraying room dustcoat, and when can guaranteeing the dust removal cabinet convulsions, velocity of flow and the flow that the air flows to the dust removal cabinet in the glaze spraying room dustcoat also can carry out first layer to the frit in the air and adsorb and filter. In addition, the adhesion of the PVC material to the solidified glaze is poor, and the glaze can drop in blocks after being slightly beaten, so that workers can clean the glaze on the baffle when production is suspended; meanwhile, the structural strength of the PVC plate is greatly superior to that of other materials, and the phenomenon of falling off in the use process can be avoided.
Drawings
Fig. 1 is an overall structure schematic diagram of the double-station energy-saving environment-friendly glaze spraying equipment.
Fig. 2 is a schematic structural diagram of main components of the double-station energy-saving environment-friendly glaze spraying equipment after decomposition.
Fig. 3 is a schematic structural diagram of the components of fig. 1 with a portion of the glaze spraying chamber cover removed in the direction a.
Fig. 4 is a schematic structural view of a baffle type double-station turntable in embodiment 1.
Detailed Description
The present invention will be described in further detail with reference to examples, but the present invention is not limited thereto.
Example 1
The double-station energy-saving environment-friendly glaze spraying equipment comprises a glaze spraying room outer cover 1, a baffle type double-station rotary table 2, a glaze recovering mechanism and a dust removing mechanism 3, wherein the baffle type double-station rotary table is provided with two glaze spraying stations, the two glaze spraying stations alternately enter the glaze spraying room outer cover, and a glaze spraying robot, the glaze recovering mechanism and the dust removing mechanism are further arranged in the glaze spraying room outer cover, as shown in fig. 1 or fig. 2. The baffle type double-station turntable is a platform rotating by 180 degrees, and the two glaze spraying stations are kept in the outer cover of the glaze spraying room by rotating the platform, and the other glaze spraying station is kept outside the outer cover of the glaze spraying room and used as a platform for alternately loading and processing a blank; the outer cover of the glaze spraying room is used as the outer cover of the whole glaze spraying equipment, so that the glaze spraying area is isolated from the outside, and the glaze is prevented from being sprayed out to influence the health of a human body; the glaze sprayed in the glaze spraying process of the glaze recovery mechanism is recovered, and after the glaze is recovered, as partial glaze still exists in the air, the glaze enters the dust removing mechanism to be removed and then is discharged; the glaze spraying robot is an industrial robot in the market, and can finish glaze spraying action on products with complex shapes.
The concrete structure of each main mechanism is as follows:
as shown in fig. 4, the baffle type double-station turntable comprises a fixed baffle 4, a rotary platform 5, a platform rotating assembly 6, a product placing support 7 and a support rotating assembly 8; two ends of the rotary platform are respectively provided with a glaze spraying station, each glaze spraying station is provided with a product placing support, and the bottom of each product placing support is provided with a set of support rotating assembly; a fixed baffle is arranged in the middle of the rotary platform, the fixed baffle rotates along with the rotation of the rotary platform, and when the glaze spraying station at one end of the rotary platform is in a working state, the edge of the fixed baffle is connected with the outer cover of the glaze spraying room; the bottom of the rotating platform is provided with a platform rotating assembly.
The top of the fixed baffle is provided with a rotating shaft 9, and the top of the fixed baffle is connected with the glaze spraying room outer cover through the rotating shaft; the lower part of the fixed baffle is provided with an auxiliary support 10, and the lower part of the fixed baffle is fixedly connected with the rotary platform through the auxiliary support.
The product placing support is of a frame type structure and comprises at least one rotating cross rod 7-1 and a plurality of supporting longitudinal rods 7-2, the bottom of the rotating cross rod is connected with the support rotating assembly, and the supporting longitudinal rods are uniformly distributed on the rotating cross rod.
The platform rotating assembly and the support rotating assembly are both provided with a rotation driving mechanism consisting of the existing rotating motor, a speed reducer and the like. The platform rotating assembly drives the rotating platform to rotate for 180 degrees each time, so that the positions of the two product placing brackets are changed; the bracket rotating assembly drives the rotation angle of the product placing bracket to be set along with the technological requirements of the glaze spraying robot during glaze spraying, changes are generated in real time, and glaze spraying on the surfaces of the green bodies is realized by matching the posture of the robot.
As shown in fig. 3, the glaze recovery mechanism includes a glaze returning groove 11, a glaze collecting groove 12 and a glaze spraying baffle 13, the glaze returning groove is located below the glaze spraying station, the glaze collecting groove is located on one side of the glaze returning groove, the glaze spraying baffle is located above the glaze returning groove or the glaze collecting groove, and the glaze spraying baffle and the glaze spraying robot 18 are located on two sides of the glaze spraying station relatively;
The surface of the glaze returning groove is an inclined surface, the inclination of the inclined surface is 7 degrees (namely, the included angle formed between the surface of the glaze returning groove and the horizontal plane is 7 degrees), and the height of the surface of the glaze returning groove is gradually reduced from one side close to the glaze spraying robot to one side close to the glaze collecting groove. The glaze returning groove is used as the bottom surface of the glaze spraying room outer cover, and in the process of glaze spraying by the glaze spraying robot, glaze falls into the glaze returning groove, and the glaze flows into the glaze collecting groove along the inclined surface of the glaze returning groove due to the inclined structure towards the glaze collecting groove, so that the glaze is convenient to collect; simultaneously, the glaze spraying baffle is owing to locate the both sides of glaze spraying station relatively with the robot, so the in-process that the glaze spraying robot carries out the glaze spraying, and the glaze also can spout to the glaze spraying baffle, and the mode that the glaze spraying baffle can adopt the slope to set up also can adopt vertical setting, and the glaze flows down and falls into back glaze groove or collection glaze groove along with the baffle.
The glaze spraying baffle is of a paging structure. Set up four page or leaf boards, frame 21 and three middle reinforcing ribs 20 all around, four page or leaf boards are from top to bottom equidistance parallel arrangement, four spinal branch posts 19 that prop up on the support in the glaze spraying room dustcoat of paging formula baffle pass through, the air in the glaze spraying room dustcoat, can pass through from the clearance between two adjacent page or leaf boards and the clearance between paging formula baffle and the glaze spraying room dustcoat, when can guaranteeing the dust removal cabinet convulsions, the velocity of flow and the flow that the air flows to the dust removal cabinet in the glaze spraying room dustcoat, also can carry out the first layer to the glaze in the air and adsorb and filter. The adhesion of the PVC material to the solidified glaze is poor, and the glaze can fall off in blocks after being slightly beaten, so that workers can clean the glaze on the baffle when production is suspended; meanwhile, the structural strength of the PVC plate is greatly superior to that of other materials, and the phenomenon of falling off in the use process can be avoided. When the paging type structure is adopted, the wind speed and the flow rate are superior to those of the integrated structure.
The glaze collecting groove also adopts a structure form that the bottom surface is an inclined surface, and a recovery pipeline 12-1 is externally connected to one side with lower height, so that the collection of glaze is convenient. The glaze collecting groove adopts a notch-shaped structure arranged at one corner of the glaze returning groove (the notch-shaped structure can be arranged according to the actual requirement of the size of equipment, and a long channel penetrating through one side of the glaze returning groove can also be adopted). In addition, the bottom of the glaze collecting groove is also provided with a roller 12-2, so that the whole glaze collecting groove can be conveniently taken out for cleaning.
As shown in fig. 3, the dust removing mechanism includes a dust removing cabinet 14, a circulating water spraying pipe 15, glaze-adhering plates 16 and dust-adsorbing polyhedral balls (not shown in the figure), the dust removing cabinet is connected with the glaze spraying room housing to form an integral box structure, the glaze spraying baffle is arranged at the joint of the dust removing cabinet and the glaze spraying room housing, an air outlet 14-1 (shown in fig. 1) is arranged at the top of the dust removing cabinet, a spray head is arranged at the end of the circulating water spraying pipe and extends into the dust removing cabinet, a plurality of glaze-adhering plates are fixed on the inner wall of the dust removing cabinet and are obliquely arranged, and a plurality of dust-adsorbing polyhedral balls are further placed in the dust removing cabinet. Besides, a drawer type shutter 17 is arranged at the air outlet at the top of the dust removal cabinet. The glaze spraying room outer cover and the dust removal cabinet form an integral structure, the structure is provided with two gaps, one gap is the air outlet, and the other gap is used for rotary carrying of the baffle type double-station rotary table. The multi-surface dust adsorption ball is a common adsorption ball purchased from the market and can be generally and directly placed in a dust removal cabinet, the structure of the multi-surface dust adsorption ball is generally a spherical object with the outer contour diameter of about 50mm, the whole body of the multi-surface dust adsorption ball is hollow, a plurality of small planes are contained in the multi-surface dust adsorption ball, and the multi-surface dust adsorption ball has a good adsorption effect on air mixed with glaze. The circulating water spray pipes are universal circulating water spray pipes, each spray pipe is connected with an external water pump, nozzles are arranged on the spray pipes and can spray umbrella-shaped water drops, dust adsorbed on the polyhedral balls is washed to the bottom of the dust settling cabinet, the dust settling cabinet is cleaned after settlement, the bottom of the dust settling cabinet is communicated with an external filter box, and filtered supernatant is pumped out by a pump body and conveyed to the spray pipes to form water circulation. The air outlet is externally connected with an air pipe and a fan.
according to the embodiment, the double-station energy-saving environment-friendly glaze spraying method can be realized through the equipment, the baffle type double-station rotary table is rotated, the glaze spraying station at one end of the baffle type double-station rotary table drives a blank of a product to enter the outer cover of a glaze spraying room, the glaze spraying robot is started to spray glaze on the blank, glaze produced in the glaze spraying process falls into the glaze recovery mechanism, the glaze recovery mechanism is used for recovering the glaze, air with dust enters the dust removing mechanism, and the dust is removed by the dust removing mechanism after dust is removed. In the baffle type double-station turntable, a blank is firstly carried and placed on a product placing support positioned outside a glaze spraying room outer cover, and then a platform rotating assembly is used for driving a rotating platform to rotate 180 degrees, so that the product placing support with the blank enters the glaze spraying room outer cover; and then starting the robot and the bracket rotating assembly, spraying glaze on the green body, and simultaneously carrying and placing a new green body on a product placing bracket positioned outside the glaze spraying room outer cover. In the glaze spraying process, the glaze falls into back the glaze groove or sprays the glaze spraying baffle on except falling on each surface of body, still most, falls into back the part in glaze groove, because back the glaze groove and be the slope structure towards album glaze groove, so the glaze can flow into collection glaze groove along its inclined plane, and the glaze that sprays on the glaze spraying baffle then flows down and falls into back glaze groove or collection glaze groove along with the baffle, at last to the glaze of collection glaze inslot retrieve can. After recovery, because a large amount of dust (the main component of the dust is also glaze) still exists in the air in the glaze spraying room outer cover, the dust needs to be further reduced and removed, then the air is exhausted, the air with the dust enters the dust removing cabinet from a gap between the glaze spraying baffle and the dust removing cabinet, the air flows from bottom to top in the dust removing cabinet, the circulating water spraying pipe continuously sprays water mist into the air, the air with the dust is firstly adsorbed by the polyhedral ball in the ascending process, then gradually ascends and is adsorbed by the glaze adhering plate, and finally, the air is further filtered by the drawer type shutter at the air outlet, so that the purpose of removing the dust is finally achieved. The water mist sprayed by the circulating water spray pipe has a dust-settling effect on one hand, and can flush multiple balls on the other hand, the flushed sewage is discharged from the bottom of the dust-settling cabinet and is treated by a subsequent process, and the multiple balls can be repeatedly used after being flushed.
example 2
Compared with the embodiment 1, the double-station energy-saving environment-friendly glaze spraying equipment disclosed by the embodiment is different in that the baffle type double-station turntable comprises a lifting baffle, a rotating platform, a platform rotating assembly, a product placing support and a support rotating assembly;
Two ends of the rotary platform are respectively provided with a glaze spraying station, each glaze spraying station is provided with a product placing support, and the bottom of each product placing support is provided with a set of support rotating assembly;
The middle part of the rotating platform is provided with a lifting baffle plate, and the lifting baffle plate performs lifting action along the outer wall or the inner wall of the glaze spraying room outer cover; when the lifting baffle plate rises, a gap for the rotary platform to rotate is formed on the side wall of the glaze spraying room outer cover; when the lifting baffle descends, the lower part of the lifting baffle is connected with the rotating platform to separate the two glaze spraying stations; the upper part or the lower part of the lifting baffle is also provided with a corresponding lifting mechanism which is generally realized by a lifting cylinder component or a lifting motor component which is commonly used in the market;
The bottom of the rotating platform is provided with a platform rotating assembly.
As described above, the present invention can be realized well, and the above embodiments are only preferred embodiments of the present invention, and are not intended to limit the scope of the present invention; all equivalent changes and modifications made according to the present invention are intended to be covered by the scope of the claims of the present invention.
Claims (9)
1. the double-station energy-saving environment-friendly glaze spraying equipment is characterized by comprising a glaze spraying room outer cover, a baffle type double-station rotary table, a glaze recovering mechanism and a dust removing mechanism, wherein two glaze spraying stations are arranged on the baffle type double-station rotary table and alternately enter the glaze spraying room outer cover, and a glaze spraying robot, a glaze recovering mechanism and a dust removing mechanism are further arranged in the glaze spraying room outer cover.
2. the double-station energy-saving environment-friendly glaze spraying equipment according to claim 1, wherein the baffled double-station turntable comprises a fixed baffle, a rotating platform, a platform rotating assembly, a product placing bracket and a bracket rotating assembly;
two ends of the rotary platform are respectively provided with a glaze spraying station, each glaze spraying station is provided with a product placing support, and the bottom of each product placing support is provided with a set of support rotating assembly;
A fixed baffle is arranged in the middle of the rotary platform, the fixed baffle rotates along with the rotation of the rotary platform, and when the glaze spraying station at one end of the rotary platform is in a working state, the edge of the fixed baffle is connected with the outer cover of the glaze spraying room;
the bottom of the rotating platform is provided with a platform rotating assembly.
3. The double-station energy-saving environment-friendly glaze spraying equipment as claimed in claim 2, wherein a rotating shaft is arranged at the top of the fixed baffle, and the top of the fixed baffle is connected with the outer cover of the glaze spraying room through the rotating shaft; the lower part of the fixed baffle is provided with an auxiliary support, and the lower part of the fixed baffle is fixedly connected with the rotary platform through the auxiliary support.
4. The double-station energy-saving environment-friendly glaze spraying equipment according to claim 1, wherein the baffled double-station turntable comprises a lifting baffle, a rotating platform, a platform rotating assembly, a product placing bracket and a bracket rotating assembly;
Two ends of the rotary platform are respectively provided with a glaze spraying station, each glaze spraying station is provided with a product placing support, and the bottom of each product placing support is provided with a set of support rotating assembly;
The middle part of the rotating platform is provided with a lifting baffle plate, and the lifting baffle plate performs lifting action along the outer wall or the inner wall of the glaze spraying room outer cover; when the lifting baffle plate rises, a gap for the rotary platform to rotate is formed on the side wall of the glaze spraying room outer cover; when the lifting baffle descends, the lower part of the lifting baffle is connected with the rotating platform to separate the two glaze spraying stations;
the bottom of the rotating platform is provided with a platform rotating assembly.
5. the double-station energy-saving environment-friendly glaze spraying equipment as claimed in claim 2 or 4, wherein the product placing support is of a frame structure and comprises at least one rotating cross rod and a plurality of supporting longitudinal rods, the bottom of the rotating cross rod is connected with the support rotating assembly, and the supporting longitudinal rods are uniformly distributed on the rotating cross rod.
6. The double-station energy-saving environment-friendly glaze spraying equipment according to claim 1, wherein the glaze recovery mechanism comprises a glaze returning groove, a glaze collecting groove and a glaze spraying baffle plate, the glaze returning groove is positioned below the glaze spraying station, the glaze collecting groove is positioned on one side of the glaze returning groove, the glaze spraying baffle plate is positioned above the glaze returning groove or the glaze collecting groove, and the glaze spraying baffle plate and the glaze spraying robot are positioned on two sides of the glaze spraying station relatively;
The surface of the glaze returning groove is an inclined surface, and the height of the surface of the glaze returning groove is gradually reduced from one side close to the glaze spraying robot to one side close to the glaze collecting groove.
7. The double-station energy-saving environment-friendly glaze spraying equipment as claimed in claim 6, wherein the surface inclination of the glaze returning groove is 7-8 °.
8. The double-station energy-saving environment-friendly glaze spraying equipment as claimed in claim 6, wherein the glaze spraying baffle is a PVC plate with a paging structure.
9. The double-station energy-saving environment-friendly glaze spraying equipment as claimed in claim 6, wherein the dust removing mechanism comprises a dust removal cabinet, a circulating water spraying pipe, glaze adhering plates and dust adsorbing polyhedral balls, the dust removal cabinet is connected with the glaze spraying room outer cover to form an integral box structure, the glaze spraying baffle is arranged at the joint of the dust removal cabinet and the glaze spraying room outer cover, an air outlet is formed in the top of the dust removal cabinet, a spray head is arranged at the end of the circulating water spraying pipe and extends into the dust removal cabinet, a plurality of glaze adhering plates are fixed on the inner wall of the dust removal cabinet, each glaze adhering plate is obliquely arranged, and a plurality of dust adsorbing polyhedral balls are further placed in the dust removal cabinet.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201920179019.5U CN209794088U (en) | 2019-01-31 | 2019-01-31 | Double-station energy-saving environment-friendly glaze spraying equipment |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201920179019.5U CN209794088U (en) | 2019-01-31 | 2019-01-31 | Double-station energy-saving environment-friendly glaze spraying equipment |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN209794088U true CN209794088U (en) | 2019-12-17 |
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Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201920179019.5U Active CN209794088U (en) | 2019-01-31 | 2019-01-31 | Double-station energy-saving environment-friendly glaze spraying equipment |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN209794088U (en) |
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2019
- 2019-01-31 CN CN201920179019.5U patent/CN209794088U/en active Active
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