CN209793848U - Corn cob crop and crop system - Google Patents
Corn cob crop and crop system Download PDFInfo
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- CN209793848U CN209793848U CN201920389345.9U CN201920389345U CN209793848U CN 209793848 U CN209793848 U CN 209793848U CN 201920389345 U CN201920389345 U CN 201920389345U CN 209793848 U CN209793848 U CN 209793848U
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Abstract
The utility model provides a corn-on-cob crop system of surely ending, which comprises a frame, set up the convex surface swash plate in the frame, convex surface swash plate tail end sets up changes the roller, it sets up the swash plate to change the roller tail end, swash plate one end is close to the conveyer belt, conveyer belt both sides face sets up displacement sensor, two other slitting saws that set up of displacement sensor, slitting saw fixes on the slider, set up the nut on the slider, the inside lead screw that suits with the screw thread that sets up of nut, the lead screw is connected with positive and negative motor shaft nature, positive and negative motor and frame fixed connection, arrange the corn-on-cob automatic arrangement, arrange, measure in proper order, the cutting depth that the corn-on-cob length automatic selection of different varieties is fit for according to different batches, degree of automation is.
Description
Technical Field
The utility model belongs to maize deep-processing field especially relates to a corn-on-cob crop system of surely tailing.
Background
Corn is not only food and feed king of people, but also the most basic agricultural planting and primary food and feed processing, and the corn is deeply processed by adopting the process technologies such as physical and chemical methods, fermentation engineering and the like, and can be processed into more than 3000 corn starch, corn protein powder, modified starch, corn starch sugar, corn oil, edible alcohol, fuel ethanol, glutamic acid, lysine, polylactic acid, xylitol, chemical alcohol, protein feed, fiber feed and the like, and a corn economic system is formed along with the continuous deepening of the processing level.
Before corn deep processing, the corn needs to be subjected to husk removing and threshing treatment after the corn is harvested in a centralized manner, in order to accelerate the production rhythm, the corn cobs need to be cut and the husks need to be cut first, the corn husks are convenient to remove, the quality is guaranteed, the corn cobs are cut and the husks are all manually operated at present, the production efficiency is low, the corn cob head and tail cutting machine disclosed by CN105196329A is published, although the processing of the corn cob head and the corn cob tail cutting can be realized by a production line, the corn cobs adopted in large-scale production are different in batch and variety, the sizes of the corn cobs are also different, the qualified rate after cutting is low, the production standard is difficult to reach, and the production cost of enterprises is increased.
SUMMERY OF THE UTILITY MODEL
For solving the corn-on-a-batch, the variety difference of adopting in the mass production mentioned in the foregoing, the size of corn-on-a-batch also is different, leads to the cutting back qualification rate low, is difficult to reach the problem of production standard, the utility model aims to provide a corn-on-a-batch crop and crop system, degree of automation is high, has the automatic arrangement of head and the tail, and automatic measurement cuts suitable length according to the corn-on-a-batch of different length, and the cutting qualification rate is high, has extensive popularization and application and worth.
The utility model discloses the messenger adopts following technical scheme to realize:
The utility model provides a corn-on-cob crop system of surely ending, including the frame, set up the convex surface swash plate in the frame, convex surface swash plate tail end sets up changes the roller, changes the roller tail end and sets up the swash plate, and swash plate one end is close to the conveyer belt, and conveyer belt both sides face sets up displacement sensor, and two displacement sensor are other to set up two slitting saws, and the slitting saw is fixed on the slider, sets up the nut on the slider, and the inside lead screw that suits with the screw thread that sets up of nut, lead screw and positive and negative motor shaft nature are connected, positive and negative motor and.
The utility model discloses in, the frame top sets up the feeder hopper, and the convex surface swash plate is connected to the feeder hopper.
The utility model discloses in, the slope of convex surface swash plate is placed.
In the utility model, the convex sloping plate is a long strip-shaped groove with gradually convex middle part, and the convex vertical plate is arranged in the middle of the groove in the vertical direction.
The utility model discloses in, change the roller and be two a set of settings, two glossy roller of changeing are laminated each other, change the roller and connect first motor, and first motor rotates and makes two roller subtend rotations.
The utility model discloses in, swash plate downward sloping one end is close to the conveyer belt.
The utility model discloses in, the equidistance's that sets up on the conveyer belt baffle, distance between the baffle suit the setting with maize diameter.
The utility model discloses in, the conveyer belt width is less than minimum corn-on-cob cutting finished product length.
The utility model discloses in, set up the baffle on the conveyer belt, the baffle width is less than minimum corn-on-cob cutting finished product length.
The utility model discloses in, the conveyer belt suits the setting with the delivery wheel, and the delivery wheel suits the setting with rotating the wheel, rotates wheel and second motor shaft nature and is connected.
The utility model discloses in, rotate and take turns to and set up the round pin, set up the stand on the delivery wheel circumference, rotate the wheel and rotate the round, rotate round pin on the wheel and dial a stand on the delivery wheel.
The utility model discloses in, the conveyer belt is clockwise rotatory, and displacement sensor is located the slitting saw left side.
The utility model discloses in, set up the spout that suits the setting with the slider in the frame.
The utility model discloses in, the conveyer belt top sets up solid fixed pressing plate, solid fixed pressing plate one end and frame swing joint, solid fixed pressing plate's the other end and crank swing joint, crank and the rotation wheel swing joint of conveyer belt below.
The utility model discloses in, the one side that the fixed pressing plate below is close to the conveyer belt sets up flexible material.
The utility model discloses following beneficial effect has:
1. Through the setting of feeder hopper, convex surface swash plate, change roller and second motor, arrange the corn-on-cob in order, make things convenient for follow-up cutting operation, degree of automation is high, reduces manual operation, labour saving and time saving.
2. Through the arrangement of the displacement sensor, the positive and negative motors, the lead screw and the cutting saw, the purpose of selecting the proper cutting depth according to the lengths of different batches and varieties of corn cobs is achieved.
3. Through the second motor, rotate the wheel, rotate round pin and delivery wheel on the wheel, the setting of the stand on the delivery wheel, make conveyer belt intermittent motion, provide sufficient time for displacement sensor measurement and slitting saw's cutting.
4. Through the setting of crank, delivery wheel and fixed pressing plate, fixed corn-on-cob prevents that the atress from droing among the corn-on-cob cutting process, improves the cutting success rate.
Drawings
In order to more clearly illustrate the embodiments of the present invention or the technical solutions in the prior art, the drawings needed to be used in the description of the embodiments or the prior art will be briefly described below, it is obvious that the drawings in the following description are only some embodiments of the present invention, and for those skilled in the art, other drawings can be obtained according to these drawings without inventive exercise.
Fig. 1 is a schematic diagram showing a top view of the present invention.
Fig. 2 is a schematic view of the left side view of the present invention.
Fig. 3 is a partial enlarged view of a top view of the present invention.
Fig. 4 is a schematic view of the roller of the present invention.
Fig. 5 shows a cross-sectional view of the conveyer belt of the present invention.
Fig. 6 is a schematic view showing the connection between the rotary wheel and the conveying wheel according to the present invention.
In FIGS. 1-6: 1-frame, 2-convex inclined plate, 20-feed hopper, 21-convex vertical plate, 22-roller, 221-first motor, 23-inclined plate, 3-conveyer belt, 31-baffle, 32-rotating wheel, 321 rotating pin, 33-conveyer wheel, 331-upright post, 34-second motor, 4-cutting saw, 40-displacement sensor, 41-positive and negative motor, 42-nut, 43-lead screw, 45-slide block, 451-chute, 46-fixed press plate, 461-crank.
Detailed Description
the following description of the present invention will be made in detail with reference to the accompanying drawings 1 to 6 and examples, but the present invention is not limited to the following examples.
the utility model provides a corn-on-cob crop system of surely ending, which comprises a frame 1, set up convex surface swash plate 2 in the frame 1, the 2 tail ends of convex surface swash plate set up changes roller 22, change roller 22 tail end and set up swash plate 23, 23 one end of swash plate is close to conveyer belt 3, 3 both sides of conveyer belt face sets up displacement sensor 40, two displacement sensor 40 other two slitting saws 4 that set up, slitting saw 4 is fixed on slider 45, set up nut 42 on the slider 45, the inside lead screw 43 that suits with the screw that sets up of nut 42, lead screw 43 and positive and negative motor 41 axiality are connected, positive and negative motor 41 and frame 1 fixed connection.
The utility model discloses in, 1 top in frame sets up feeder hopper 20, and convex surface swash plate 2 is connected to feeder hopper 20, and feeder hopper 20 is convenient for collect the corn-on-cob cake and releases to convex surface swash plate 2 in an orderly manner.
The utility model discloses in, convex surface swash plate 2 inclines to place, is convenient for utilize gravity nature whereabouts.
In the utility model, the convex inclined plate 2 is a strip-shaped groove with gradually convex middle part. The convex vertical plate 21 is arranged in the middle of the concave groove in the vertical direction, the circumference of the root of the corn cob is larger, the circumference of the head of the corn cob is smaller, and in the process that the corn cob rolls down from the convex inclined plate 2, the linear velocity of the root is larger than that of the head, so that the corn cob can slide down from the heel parts at two ends of the convex vertical plate 21.
The utility model discloses in, change roller 22 and be two a set of settings, two glossy roller 22 of changeing are laminated each other, change roller 22 and connect first motor 221, and first motor 221 rotates and makes two roller 22 subtend rotatorys, is rotated roller 22 and drives rotatoryly when the corn-on-cob falls into on changeing roller 22, prevents that the corn-on-cob from piling up, arranges the corn-on-cob into one automatically.
The utility model discloses in, swash plate 23 downward sloping one end is close to conveyer belt 3, makes the corn-on-cob roll of arranging fall into on conveyer belt 3 in proper order.
The utility model discloses in, set up the baffle 31 of equidistance on the conveyer belt 3, the distance between baffle 31 suits the setting with the diameter of corn-on-cob, makes the corn-on-cob distribute on conveyer belt 3 evenly.
The utility model discloses in, 3 width of conveyer belt are less than minimum corn-on-cob cutting finished product length, prevent that 4 cutting saws from cutting conveyer belt 3.
The utility model discloses in, baffle 31 width is less than minimum corn-on-cob cutting finished product length, prevents that slitting saw 4 from cutting baffle 31.
The utility model discloses in, conveyer belt 3 suits the setting with delivery wheel 33, and delivery wheel 33 suits the setting with rotation wheel 32, rotates wheel 32 and is connected with second motor 34 axiality, makes second motor 34 drive conveyer belt 3 through rotating wheel 32 and delivery wheel 33.
The utility model discloses in, set up the rotating pin 321 on the rotation wheel 32, set up stand 331 on the delivery wheel 33 circumference, rotate the wheel 32 and rotate the round, rotate the rotating pin 321 on the wheel 32 and dial a stand 331 on the delivery wheel 33, make delivery wheel 33 can intermittent motion, both delivery wheel 33 drives 3 intermittent type of conveyer belt and carries the corn-on-cob, provide sufficient time for displacement sensor's measurement and slitting saw's cutting.
The utility model discloses in, 3 clockwise rotations of conveyer belt, displacement sensor 40 are located 4 left sides of slitting saw, will measure corn-on-cob length, positional information through displacement sensor 40 earlier, and the data information that controls slitting saw 4 foundation that records again cuts suitable length with the corn-on-cob.
The utility model discloses in, the setting is adapted to the spout 451 that sets up with slider 45 in the frame 1, when making positive and negative motor 41 drive lead screw 43 rotatory, and nut 42 is restricted the rotational degree of freedom by slider 45 and spout 451, makes slitting saw 4 on the slider 45 can only follow lead screw 43 longitudinal movement, reaches the changeable purpose of length of 4 cutting corn-cobs of slitting saw.
The utility model discloses in, 3 tops of conveyer belt set up holding plate 46, holding plate 46 one end and 1 swing joint of frame, holding plate 46's the other end and crank 461 swing joint, crank 461 and the rotation wheel 32 swing joint of 3 below of conveyer belt, crank 461 and rotation wheel 32 form crank link mechanism, make crank 461 keep away from the one end horizontal position change of rotating wheel 32, because crank 461 keeps away from the one end and the 46 swing joint of fixing plate of rotating wheel 32, the atress drops when making to rotate wheel 32 and rotate through crank 461 control holding plate 46 and push down the corn-on-cob and prevent the corn-on-cob cutting.
The utility model discloses in, the one side that the fixed pressing plate 46 below is close to conveyer belt 3 sets up flexible material, can prevent effectively that the great corn-on-cob of diameter from being pressed the damage by fixed pressing plate 461.
When the utility model is used, dry/fresh corn cobs are poured into the feed hopper 20, the corn cobs fall onto the convex inclined plate 2 from the feed hopper 20 in sequence, and in the process of rolling to the inclined part on the convex inclined plate, because the circumference of the root part of the corn cobs is larger than the circumference of the head part of the corn cobs, and the convex inclined plate is provided with the convex vertical plate 21, the corn cobs are dispersed and the root part slides down, when the corn cobs slide onto the smooth roller 22, the corn cobs roll at the meshing part of the two rollers 22, the stacking of a plurality of corn cobs is prevented from falling once, the corn cobs enter the inclined plate 23 from the roller 22 in sequence and fall into the gap between the two baffles 31 on the conveyer belt 3, along with the movement of the conveyer belt 3 to the direction away from the inclined plate 23, the two sides of the conveyer belt 3 are provided with the displacement sensors 40, the length and position information of the corn cobs are converted into electric signals, the positive and negative motor 41 is controlled to rotate by the processor, the positive and negative motor 41 drives the screw rod 43 to rotate, the nut 42 on the screw rod 43 longitudinally moves along the screw rod 43, the nut 42 drives the slider 45 to move in the chute 451, so that the positive and negative motor 41 longitudinally moves, the cutting depth of the cutting saw 4 is controlled, the conveying belt 3 is driven by the conveying wheel 33, the conveying wheel 33 is driven by the rotating wheel 32, the rotating wheel 32 is axially connected with the second motor 34, when the second motor 34 rotates, the rotating pin 321 on the rotating wheel 32 and the upright column 331 on the conveying wheel 33 enable the conveying wheel 33 to intermittently move, so that the corn cobs intermittently move on the conveying belt 3, sufficient time is provided for the measurement of the displacement sensor 40 and the cutting of the cutting saw 4, the crank 461 is movably connected on the rotating wheel 32, and the crank 461 is movably connected, crank 461 pulling fixed pressing plate 46 opens and shuts from top to bottom when running wheel 32 rotates, makes fixed pressing plate fix the corn-on-cob, the corn-on-cob landing when preventing the cutting, and the corn-on-cob after the cutting is accomplished continues to remove along with conveyer belt 3 to finally drop, leave this cutting system, displacement sensor 40 on the conveyer belt 3 then continues to measure the corn-on-cob at rear, and cutting saw 4 cuts through microprocessor, lead screw, nut and positive and negative motor adjustment and the distance of corn-on-cob according to measuring result.
The technical solutions provided by the embodiments of the present invention are described in detail above, and the principles and embodiments of the present invention are explained herein by using specific examples, and the descriptions of the above embodiments are only applicable to help understand the principles of the embodiments of the present invention; meanwhile, for a person skilled in the art, according to the embodiments of the present invention, there may be variations in the specific implementation manners and application ranges, and in summary, the content of the description should not be construed as a limitation to the present invention.
Claims (10)
1. The utility model provides a corn-on-cob crop system of surely ending, which comprises a frame, its characterized in that, set up the convex surface swash plate in the frame, convex surface swash plate tail end sets up changes the roller, it sets up the swash plate to change the roller tail end, swash plate one end is close to the conveyer belt, conveyer belt both sides face sets up displacement sensor, two displacement sensor are other to set up two slitting saws, the slitting saw is fixed on the slider, set up the nut on the slider, the inside lead screw that suits with the screw thread that sets up of nut, lead screw and positive and negative motor shaft nature are connected, positive and negative motor.
2. The corn cob head and tail cutting system as defined in claim 1, wherein the convex inclined plate is inclined, the concave inclined plate is an elongated groove with a gradually convex middle part, and the convex vertical plate is vertically arranged in the middle of the groove.
3. A corn cob crop and crop system as defined in claim 1, wherein the rollers are arranged in a pair of two, smooth rollers engaging each other, the rollers being connected to a first motor, the first motor rotating to rotate the rollers in opposite directions.
4. The corn cob crop and crop system of claim 1, wherein the inclined plate is a downwardly inclined end conveyor.
5. A corn cob crop and crop system as defined in claim 1, wherein the conveyor belt width is less than the minimum cut end length of the corn cobs.
6. A corn cob crop and crop system as defined in claim 1, wherein the conveyor belt includes baffles having a width less than the minimum length of the cut corn cob product.
7. The corn cob head and tail cutting system as defined in claim 1, wherein the conveyor belt is disposed in correspondence with a conveyor wheel disposed in correspondence with a rotary wheel, the rotary wheel being axially connected to the second motor, the rotary wheel rotating one revolution, and a pin on the rotary wheel being engaged with an upright on the conveyor wheel.
8. A corn cob crop and crop system as defined in claim 1, wherein the conveyor belt rotates clockwise and the displacement sensor is located on the left side of the slitting saw.
9. The system of claim 1, wherein the slide block and the slot cooperate to cause the nut to move along the lead screw when the lead screw is rotated by the forward and reverse motors.
10. The corn cob head and tail cutting system as defined in claim 1, wherein the fixed pressing plate is disposed above the conveyer belt, one end of the fixed pressing plate is movably connected to the frame, the other end of the fixed pressing plate is movably connected to the crank, and the crank is movably connected to the conveyer wheel below the conveyer belt.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201920389345.9U CN209793848U (en) | 2019-03-26 | 2019-03-26 | Corn cob crop and crop system |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201920389345.9U CN209793848U (en) | 2019-03-26 | 2019-03-26 | Corn cob crop and crop system |
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| Publication Number | Publication Date |
|---|---|
| CN209793848U true CN209793848U (en) | 2019-12-17 |
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| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201920389345.9U Active CN209793848U (en) | 2019-03-26 | 2019-03-26 | Corn cob crop and crop system |
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| CN (1) | CN209793848U (en) |
Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN113400387A (en) * | 2021-06-21 | 2021-09-17 | 安徽科技学院 | Fresh corn ear head cutting method and device based on image recognition |
| CN113414809A (en) * | 2021-06-21 | 2021-09-21 | 安徽科技学院 | Automatic fresh corn cropping device and control method |
-
2019
- 2019-03-26 CN CN201920389345.9U patent/CN209793848U/en active Active
Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN113400387A (en) * | 2021-06-21 | 2021-09-17 | 安徽科技学院 | Fresh corn ear head cutting method and device based on image recognition |
| CN113414809A (en) * | 2021-06-21 | 2021-09-21 | 安徽科技学院 | Automatic fresh corn cropping device and control method |
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