CN209806472U - High-efficient domestic corn husker - Google Patents
High-efficient domestic corn husker Download PDFInfo
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- CN209806472U CN209806472U CN201920437797.XU CN201920437797U CN209806472U CN 209806472 U CN209806472 U CN 209806472U CN 201920437797 U CN201920437797 U CN 201920437797U CN 209806472 U CN209806472 U CN 209806472U
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- 240000008042 Zea mays Species 0.000 title claims abstract description 51
- 235000005824 Zea mays ssp. parviglumis Nutrition 0.000 title claims abstract description 51
- 235000002017 Zea mays subsp mays Nutrition 0.000 title claims abstract description 51
- 235000005822 corn Nutrition 0.000 title claims abstract description 51
- 239000002245 particle Substances 0.000 claims abstract description 47
- 230000005540 biological transmission Effects 0.000 claims description 8
- 238000003306 harvesting Methods 0.000 abstract description 5
- 230000035515 penetration Effects 0.000 abstract description 2
- 210000005069 ears Anatomy 0.000 description 8
- 238000000034 method Methods 0.000 description 8
- 230000009286 beneficial effect Effects 0.000 description 2
- 238000011161 development Methods 0.000 description 2
- 239000008187 granular material Substances 0.000 description 2
- 239000010903 husk Substances 0.000 description 2
- 238000012986 modification Methods 0.000 description 2
- 230000004048 modification Effects 0.000 description 2
- 238000009395 breeding Methods 0.000 description 1
- 230000001488 breeding effect Effects 0.000 description 1
- 230000007812 deficiency Effects 0.000 description 1
- 238000010586 diagram Methods 0.000 description 1
- 235000013305 food Nutrition 0.000 description 1
- 238000012423 maintenance Methods 0.000 description 1
- 238000012545 processing Methods 0.000 description 1
- 239000002699 waste material Substances 0.000 description 1
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 description 1
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Abstract
本实用新型公开了一种高效家用玉米剥皮机,包括机架,所述机架的一侧固定连接有电动机,所述电动机的输出端固定连接有小带轮,所述机架的上部依次转动连接有第一橡胶颗粒辊轴、主动橡胶螺旋辊轴、从动橡胶螺旋辊轴和第二橡胶颗粒辊轴,所述主动橡胶螺旋辊轴靠近电动机的一侧依次设置有主动齿轮和大带轮,所述大带轮的表面通过V带与小带轮的表面传动连接,本实用新型涉及农机技术领域。该一种高效家用玉米剥皮机,解决了我国玉米剥皮机普及率不足的现状,一定程度上解决玉米剥皮工作量大的现状,解放农村劳动生产力,切实提高玉米剥皮的效率,使得农民增产增收,同时也使得玉米收获的机械化程度得到提高的问题。
The utility model discloses a high-efficiency household corn peeling machine, which comprises a frame, one side of the frame is fixedly connected with a motor, the output end of the motor is fixedly connected with a small pulley, and the upper part of the frame rotates in sequence The first rubber particle roller shaft, the driving rubber spiral roller shaft, the driven rubber spiral roller shaft and the second rubber particle roller shaft are connected, and the side of the driving rubber spiral roller shaft close to the motor is sequentially provided with a driving gear and a large pulley , the surface of the large pulley is driven and connected with the surface of the small pulley through a V-belt. The utility model relates to the technical field of agricultural machinery. This high-efficiency household corn peeling machine solves the current situation of insufficient penetration rate of corn peeling machines in my country, solves the current situation of heavy corn peeling workload to a certain extent, liberates rural labor productivity, effectively improves the efficiency of corn peeling, and increases farmers' production and income. Simultaneously, the mechanization degree of corn harvesting is improved.
Description
技术领域technical field
本实用新型涉及农机技术领域,具体为一种高效家用玉米剥皮机。The utility model relates to the technical field of agricultural machinery, in particular to a high-efficiency household corn peeling machine.
背景技术Background technique
玉米是世界三大谷物之一,也是我国五大粮食作物之一,近年来,随着我国养殖业和玉米深加工工业的发展,玉米需求量急剧增长,种植面积迅速扩大,产量不断增长,由于现在玉米品种质量的提高,产量随之也大幅提高,再加上现在农牧业的快速发展,农民种植玉米的积极性也大幅增长,世界玉米总产量随之快速增长,目前已达到年产量15亿吨,我国玉米机械收获率还不足2%,尤其是在玉米剥皮方面,需要10.5人/hm2。玉米果穗收获时,由于水分较大,其苞叶吸湿性很强,籽粒如果不能及时通风干燥,会很快霉烂变质,但由于人工剥皮效率低、劳动强度大、占用劳动力多,现有的玉米剥皮机又存在众多问题,难以普及,因而市场有了对新型玉米剥皮机的需求,另外在机械化收获玉米时存在破损率高、工作效率低、安全系数低等问题,再加上我国存在单户种植面积小,土地不集中,很多地区大型机械无法进入等现状,所以农民有了适合家庭使用的小型玉米剥皮机的需求。Corn is one of the three major grains in the world and one of the five major food crops in China. In recent years, with the development of China's breeding industry and corn deep processing industry, the demand for corn has increased sharply, the planting area has expanded rapidly, and the output has continued to increase. Due to the current corn With the improvement of variety quality, the output has also increased significantly. Coupled with the rapid development of agriculture and animal husbandry, farmers' enthusiasm for planting corn has also increased significantly. The world's total corn production has also increased rapidly. At present, the annual output has reached 1.5 billion tons. The mechanical harvesting rate of corn in China is less than 2%, especially in corn peeling, which requires 10.5 people/hm 2 . When corn ears are harvested, due to the high water content, the bract leaves are highly hygroscopic. If the grains cannot be ventilated and dried in time, they will quickly rot and deteriorate. There are many problems in the peeling machine and it is difficult to popularize. Therefore, the market has a demand for a new type of corn peeling machine. In addition, there are problems such as high damage rate, low work efficiency, and low safety factor when harvesting corn mechanized. In addition, there are single households in our country. The planting area is small, the land is not concentrated, and large-scale machinery cannot enter in many areas. Therefore, farmers have a demand for small corn peeling machines suitable for family use.
实用新型内容Utility model content
(一)解决的技术问题(1) Solved technical problems
针对现有技术的不足,本实用新型提供了一种高效家用玉米剥皮机,解决了我国玉米剥皮机普及率不足的现状,一定程度上解决玉米剥皮工作量大的现状,解放农村劳动生产力,切实提高玉米剥皮的效率,使得农民增产增收,同时也使得玉米收获的机械化程度得到提高的问题。Aiming at the deficiencies of the prior art, the utility model provides a high-efficiency household corn peeling machine, which solves the current situation of insufficient penetration rate of corn peeling machines in my country, solves the current situation of large corn peeling workload to a certain extent, liberates rural labor productivity, and effectively Improving the efficiency of corn peeling can increase farmers' production and income, and at the same time improve the mechanization of corn harvesting.
(二)技术方案(2) Technical solution
为实现以上目的,本实用新型通过以下技术方案予以实现:一种高效家用玉米剥皮机,包括机架,所述机架的一侧固定连接有电动机,所述电动机的输出端固定连接有小带轮,所述机架的上部依次转动连接有第一橡胶颗粒辊轴、主动橡胶螺旋辊轴、从动橡胶螺旋辊轴和第二橡胶颗粒辊轴,所述主动橡胶螺旋辊轴靠近电动机的一侧依次设置有主动齿轮和大带轮,所述大带轮的表面通过V带与小带轮的表面传动连接,所述主动齿轮的表面啮合连接有从动齿轮,所述从动齿轮的中心与从动橡胶螺旋辊轴的一端固定连接,所述第一橡胶颗粒辊轴、主动橡胶螺旋辊轴、从动橡胶螺旋辊轴和第二橡胶颗粒辊轴的表面分别固定连接有第一橡胶颗粒辊、主动橡胶螺旋辊、从动橡胶螺旋辊和第二橡胶颗粒辊。In order to achieve the above purpose, the utility model is realized through the following technical solutions: a high-efficiency household corn peeling machine, including a frame, a motor is fixedly connected to one side of the frame, and a small belt is fixedly connected to the output end of the motor The upper part of the frame is sequentially connected with the first rubber particle roller shaft, the active rubber screw roller shaft, the driven rubber screw roller shaft and the second rubber particle roller shaft, and the active rubber spiral roller shaft is close to one side of the motor The side is provided with a driving gear and a large pulley in turn. The surface of the large pulley is connected to the surface of the small pulley through a V-belt. The surface of the driving gear is meshed with a driven gear. The center of the driven gear It is fixedly connected with one end of the driven rubber spiral roller, and the surfaces of the first rubber particle roller, the driving rubber spiral roller, the driven rubber spiral roller and the second rubber particle roller are respectively fixedly connected with first rubber particles Roller, driving rubber helical roller, driven rubber helical roller and second rubber particle roller.
优选的,所述机架的顶部固定连接有喂料口,所述喂料口的内壁相对两侧之间等距设置有压送器。Preferably, a feeding port is fixedly connected to the top of the frame, and pressure feeders are equidistantly arranged between opposite sides of the inner wall of the feeding port.
优选的,所述机架的下部设置有网筛,所述第一橡胶颗粒辊轴与第二橡胶颗粒辊轴的两端均设置有调节弹簧。Preferably, the lower part of the frame is provided with a mesh screen, and both ends of the first rubber particle roller shaft and the second rubber particle roller shaft are provided with adjustment springs.
优选的,所述大带轮与小带轮之间的传动比为5∶1。Preferably, the transmission ratio between the large pulley and the small pulley is 5:1.
优选的,所述第一橡胶颗粒辊和第二橡胶颗粒辊与主动橡胶螺旋辊和从动橡胶螺旋辊呈倒梯状固定,所述第一橡胶颗粒辊与主动橡胶螺旋辊和第二橡胶颗粒辊与从动橡胶螺旋辊的中心距均为160mm。Preferably, the first rubber particle roller and the second rubber particle roller are fixed with the driving rubber spiral roller and the driven rubber spiral roller in an inverted ladder shape, and the first rubber particle roller is connected with the driving rubber spiral roller and the second rubber particle The center distance between the roller and the driven rubber helical roller is 160mm.
优选的,所述主动橡胶螺旋辊和从动橡胶螺旋辊的工作长度为1200mm。Preferably, the working length of the driving rubber helical roller and the driven rubber helical roller is 1200mm.
(三)有益效果(3) Beneficial effects
本实用新型提供了一种高效家用玉米剥皮机。具备了以下有益效果:The utility model provides a high-efficiency household corn peeling machine. Have the following beneficial effects:
(1)、该高效家用玉米剥皮机,通过电动机配合带传动带动主动橡胶螺纹辊转动,然后利用齿轮啮合传动带动从动橡胶螺旋辊转动,配合两侧的橡胶颗粒辊利用橡胶螺旋辊与橡胶颗粒辊的相向回转,实现对玉米果穗的剥皮,而且橡胶颗粒辊的外侧设置安装有调节弹簧,可实现橡胶螺旋辊与橡胶颗粒辊之间的间隙调节,以适应不同尺寸的玉米果穗。(1) The high-efficiency household corn peeling machine drives the active rubber threaded roller to rotate through the motor and belt transmission, and then uses the gear meshing transmission to drive the driven rubber spiral roller to rotate, and cooperates with the rubber particle rollers on both sides to use the rubber spiral roller and rubber particles. The opposite rotation of the rollers realizes the peeling of corn ears, and the outer side of the rubber particle roller is equipped with an adjustment spring, which can realize the gap adjustment between the rubber spiral roller and the rubber particle roller, so as to adapt to different sizes of corn ears.
(2)、该高效家用玉米剥皮机,通过单个动力源控制,操作简单,占地面积小,质量轻便,维修简便,作业效率高,对玉米苞叶的脱净率较高,籽粒的破损率及掉粒率较低,是一款适用于家用的玉米剥皮机械,同时橡胶制的剥皮辊,在增大摩擦力的同时,可有效降低对玉米籽粒的损伤,玉米苞叶的剥净率大大提高,总体上提高了机具的作业效率,切实减轻了农民的劳动强度,解放劳动力,提高玉米收获的效率,增产增收。(2) This high-efficiency household corn peeling machine is controlled by a single power source, with simple operation, small footprint, light weight, easy maintenance, high operating efficiency, high removal rate of corn bracts, and high rate of grain damage. It is a corn peeling machine suitable for home use. At the same time, the rubber peeling roller can effectively reduce the damage to corn kernels while increasing the friction. The peeling rate of corn bracts is greatly improved. Improvement generally improves the operating efficiency of the machine tool, effectively reduces the labor intensity of farmers, liberates the labor force, improves the efficiency of corn harvesting, and increases production and income.
附图说明Description of drawings
图1为本实用新型结构示意图;Fig. 1 is a structural representation of the utility model;
图2为本实用新型结构左视图;Fig. 2 is a left view of the structure of the utility model;
图3为本实用新型传动的结构示意图;Fig. 3 is the structural representation of the transmission of the utility model;
图4为本实用新型轴辊结构示意图。Fig. 4 is a schematic diagram of the structure of the shaft and roller of the utility model.
图中:1压送器、2第二橡胶颗粒辊、3网筛、4机架、5电动机、6小带轮、7V带、8调节弹簧、9大带轮、10喂料口、11主动齿轮、12从动橡胶螺旋辊、13从动齿轮、14第一橡胶颗粒辊、15主动橡胶螺旋辊、16第一橡胶颗粒辊轴、17主动橡胶螺旋辊轴、18从动橡胶螺旋辊轴、19第二橡胶颗粒辊轴。In the figure: 1 pressure feeder, 2 second rubber particle roller, 3 mesh screen, 4 frame, 5 motor, 6 small pulley, 7V belt, 8 adjustment spring, 9 large pulley, 10 feeding port, 11 drive Gear, 12 driven rubber spiral roller, 13 driven gear, 14 first rubber particle roller, 15 driving rubber spiral roller, 16 first rubber particle roller shaft, 17 driving rubber spiral roller shaft, 18 driven rubber spiral roller shaft, 19 second rubber particle roller.
具体实施方式Detailed ways
下面将结合本实用新型实施例中的附图,对本实用新型实施例中的技术方案进行清楚、完整地描述,显然,所描述的实施例仅仅是本实用新型一部分实施例,而不是全部的实施例。基于本实用新型中的实施例,本领域普通技术人员在没有做出创造性劳动前提下所获得的所有其他实施例,都属于本实用新型保护的范围。The technical solutions in the embodiments of the present invention will be clearly and completely described below in conjunction with the accompanying drawings in the embodiments of the present invention. Obviously, the described embodiments are only part of the embodiments of the present invention, not all of them. example. Based on the embodiments of the present utility model, all other embodiments obtained by persons of ordinary skill in the art without making creative efforts belong to the scope of protection of the present utility model.
请参阅图1-4本实用新型提供一种技术方案:一种高效家用玉米剥皮机,包括机架4,机架4的一侧固定连接有电动机5,电动机5的输出端固定连接有小带轮6,机架4的上部依次转动连接有第一橡胶颗粒辊轴16、主动橡胶螺旋辊轴17、从动橡胶螺旋辊轴18和第二橡胶颗粒辊轴19,主动橡胶螺旋辊轴17靠近电动机5的一侧依次设置有主动齿轮11和大带轮9,大带轮9的表面通过V带7与小带轮6的表面传动连接,主动齿轮11的表面啮合连接有从动齿轮13,从动齿轮13的中心与从动橡胶螺旋辊轴18的一端固定连接,第一橡胶颗粒辊轴16、主动橡胶螺旋辊轴17、从动橡胶螺旋辊轴18和第二橡胶颗粒辊轴19的表面分别固定连接有第一橡胶颗粒辊14、主动橡胶螺旋辊15、从动橡胶螺旋辊12和第二橡胶颗粒辊2,实现玉米果穗剥皮,机架4的顶部固定连接有喂料口10,方便上料,喂料口10的内壁相对两侧之间等距设置有压送器1,增加玉米穗与剥皮辊之间的摩擦力,并控制玉米穗下滑的速度,进一步提高剥皮机的生产率和剥净率,机架4的下部设置有网筛3,方便将在剥皮过程中掉下的少量籽粒从脱下的苞叶中筛选出来,避免造成浪费,第一橡胶颗粒辊轴16与第二橡胶颗粒辊轴19的两端均设置有调节弹簧8,实现橡胶螺旋辊与橡胶颗粒辊之间的间隙调节,以适应不同尺寸的玉米果穗,大带轮9与小带轮6之间的传动比为5∶1,第一橡胶颗粒辊14和第二橡胶颗粒辊2与主动橡胶螺旋辊15和从动橡胶螺旋辊12呈倒梯状固定,第一橡胶颗粒辊14与主动橡胶螺旋辊15和第二橡胶颗粒辊2与从动橡胶螺旋辊12的中心距均为160mm,主动橡胶螺旋辊15和从动橡胶螺旋辊12的工作长度为1200mm。Please refer to Figures 1-4. This utility model provides a technical solution: a high-efficiency household corn peeling machine, including a frame 4, a motor 5 is fixedly connected to one side of the frame 4, and a small belt is fixedly connected to the output end of the motor 5. The wheel 6 and the upper part of the frame 4 are sequentially connected with the first rubber particle roller shaft 16, the driving rubber spiral roller shaft 17, the driven rubber screw roller shaft 18 and the second rubber particle roller shaft 19, and the driving rubber spiral roller shaft 17 is close to One side of the motor 5 is successively provided with a driving gear 11 and a large pulley 9, the surface of the large pulley 9 is connected to the surface of the small pulley 6 through a V-belt 7, and the surface of the driving gear 11 is engaged with a driven gear 13, The center of the driven gear 13 is fixedly connected with one end of the driven rubber helical roller shaft 18, the first rubber particle roller shaft 16, the driving rubber helical roller shaft 17, the driven rubber helical roller shaft 18 and the second rubber particle roller shaft 19 The surface is respectively fixedly connected with the first rubber particle roller 14, the driving rubber spiral roller 15, the driven rubber spiral roller 12 and the second rubber particle roller 2 to realize corn ear peeling, and the top of the frame 4 is fixedly connected with the feeding port 10, To facilitate feeding, pressure feeders 1 are equidistantly arranged between the opposite sides of the inner wall of the feeding port 10 to increase the friction between the ear of corn and the peeling roller, and control the speed of the ear of corn falling down, further improving the productivity of the peeling machine And stripping net rate, the bottom of frame 4 is provided with mesh screen 3, conveniently a small amount of grain that falls in the peeling process is screened out from the bract that takes off, avoids causing waste, and the first rubber particle roller shaft 16 and the second Both ends of the two rubber particle roller shafts 19 are provided with adjustment springs 8 to realize the gap adjustment between the rubber helical roller and the rubber particle rollers, so as to adapt to corn ears of different sizes, the gap between the large pulley 9 and the small pulley 6 The transmission ratio is 5:1, the first rubber particle roller 14 and the second rubber particle roller 2 and the driving rubber spiral roller 15 and the driven rubber spiral roller 12 are fixed in an inverted ladder shape, and the first rubber particle roller 14 and the driving rubber spiral roller 15 and the center distance between the second rubber particle roller 2 and the driven rubber helical roller 12 are 160 mm, and the working length of the driving rubber helical roller 15 and the driven rubber helical roller 12 is 1200 mm.
使用时,先将装置固定,然后接通电源,从喂料口10倒入玉米果穗,电动机4带动小带轮6转动,小带轮6通过V带7带动大带轮9转动,大带轮9带动主动橡胶螺旋辊轴17转动,主动橡胶螺旋辊轴17带动主动齿轮11转动,主动齿轮11通过啮合传动带动从动齿轮13转动,从动齿轮13带动从动橡胶螺旋辊轴18转动,进而带动主动橡胶螺旋辊15和从动橡胶螺旋辊12转动,实现带动玉米果穗移动,配合第一橡胶颗粒辊14和第二橡胶颗粒辊2实现对玉米果穗的苞叶抓取,抓取下的苞叶在剥皮辊之间落下,剥净的玉米果穗在机器的尾部掉出。During use, first fix the device, then switch on the power supply, pour corn ears from the feeding port 10, the motor 4 drives the small pulley 6 to rotate, the small pulley 6 drives the large pulley 9 to rotate through the V-belt 7, and the large pulley 9 drives the active rubber spiral roller shaft 17 to rotate, the active rubber spiral roller shaft 17 drives the driving gear 11 to rotate, the driving gear 11 drives the driven gear 13 to rotate through meshing transmission, and the driven gear 13 drives the driven rubber spiral roller shaft 18 to rotate, and then Drive the active rubber helical roller 15 and the driven rubber helical roller 12 to rotate to drive the ears of corn to move, cooperate with the first rubber granule roller 14 and the second rubber granule roller 2 to grasp the husk leaves of the corn ears, and grab the husks The leaves fall between the peeling rollers and the clean ears of corn fall out at the end of the machine.
需要说明的是,在本文中,诸如第一和第二等之类的关系术语仅仅用来将一个实体或者操作与另一个实体或操作区分开来,而不一定要求或者暗示这些实体或操作之间存在任何这种实际的关系或者顺序。而且,术语“包括”、“包含”或者其任何其他变体意在涵盖非排他性的包含,从而使得包括一系列要素的过程、方法、物品或者设备不仅包括那些要素,而且还包括没有明确列出的其他要素,或者是还包括为这种过程、方法、物品或者设备所固有的要素。在没有更多限制的情况下。由语句“包括一个......限定的要素,并不排除在包括所述要素的过程、方法、物品或者设备中还存在另外的相同要素”。It should be noted that in this article, relational terms such as first and second are only used to distinguish one entity or operation from another entity or operation, and do not necessarily require or imply that there is a relationship between these entities or operations. There is no such actual relationship or order between them. Furthermore, the term "comprises", "comprises" or any other variation thereof is intended to cover a non-exclusive inclusion such that a process, method, article, or apparatus comprising a set of elements includes not only those elements, but also includes elements not expressly listed. other elements of or also include elements inherent in such a process, method, article, or device. without further restrictions. The phrase "the inclusion of an element defined by ... does not preclude the presence of additional identical elements in the process, method, article, or apparatus comprising said element".
尽管已经示出和描述了本实用新型的实施例,对于本领域的普通技术人员而言,可以理解在不脱离本实用新型的原理和精神的情况下可以对这些实施例进行多种变化、修改、替换和变型,本实用新型的范围由所附权利要求及其等同物限定。Although the embodiments of the present invention have been shown and described, those skilled in the art can understand that various changes and modifications can be made to these embodiments without departing from the principle and spirit of the present invention , replacements and modifications, the scope of the present utility model is defined by the appended claims and their equivalents.
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