CN209776143U - Automotive, powertrain mounts and torsion tie rods - Google Patents
Automotive, powertrain mounts and torsion tie rods Download PDFInfo
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- CN209776143U CN209776143U CN201920321630.7U CN201920321630U CN209776143U CN 209776143 U CN209776143 U CN 209776143U CN 201920321630 U CN201920321630 U CN 201920321630U CN 209776143 U CN209776143 U CN 209776143U
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Abstract
Description
技术领域technical field
本实用新型涉及汽车零部件技术领域,特别是涉及一种汽车、动力总成悬置系统、抗扭拉杆及其刚度设计方法。The utility model relates to the technical field of auto parts, in particular to an automobile, a power assembly suspension system, a torsion-resistant tie rod and a stiffness design method thereof.
背景技术Background technique
目前,抗扭拉杆作为悬置元件在汽车的动力总成悬置系统中得到了广泛应用。在动力总成悬置系统中,抗扭拉杆的一端与动力总成相连,另一端与车身或副车架相连。At present, torsion tie rods are widely used as suspension components in the powertrain suspension system of automobiles. In the powertrain suspension system, one end of the anti-torsion tie rod is connected with the powertrain, and the other end is connected with the body or subframe.
传统的抗扭拉杆的结构一般为杆体的两端均压入橡胶衬套,组件较多,重量较重。抗扭拉杆的刚度设计一般直接通过有限元分析对其进行刚度计算,由于数据复杂,分析工作量大,因此计算效率较低。The structure of the traditional anti-torsion tie rod is generally that both ends of the rod body are pressed into the rubber bushing, so there are many components and the weight is relatively heavy. The stiffness design of torsion tie rods is generally calculated directly through finite element analysis. Due to the complex data and heavy analysis workload, the calculation efficiency is low.
实用新型内容Utility model content
基于此,有必要针对上述技术问题,提供一种组件较少、重量较轻的抗扭拉杆,及应用有该抗扭拉杆的汽车及动力总成悬置系统;并提供一种可以有效提高计算效率的抗扭拉杆的刚度设计方法。Based on this, it is necessary to address the above technical problems to provide a torsion tie rod with fewer components and lighter weight, and an automobile and a powertrain suspension system using the torsion tie rod; and to provide a method that can effectively improve the calculation Stiffness Design Method for Efficient Torsional Tie Rods.
一种抗扭拉杆,包括:A torsion tie rod comprising:
杆体,所述杆体的相对两端分别开设有第一通孔及第二通孔;A rod body, the opposite ends of the rod body are respectively provided with a first through hole and a second through hole;
第一衬套,包括第一橡胶体及第一内管,所述第一橡胶体包覆于所述第一内管的外侧,所述第一橡胶体的外壁贴附于所述第一通孔的内壁;及The first bushing includes a first rubber body and a first inner tube, the first rubber body covers the outside of the first inner tube, and the outer wall of the first rubber body is attached to the first channel the inner wall of the hole; and
第二衬套,包括第二橡胶体及第二内管,所述第二橡胶体包覆于所述第二内管的外侧,所述第二橡胶体的外壁贴附于所述第一通孔的内壁。The second bushing includes a second rubber body and a second inner tube, the second rubber body covers the outside of the second inner tube, and the outer wall of the second rubber body is attached to the first channel inner wall of the hole.
在其中一个实施例中,所述杆体采用型材制成,所述第一通孔及所述第二通孔通过挤压工艺成型。In one embodiment, the rod body is made of profiles, and the first through hole and the second through hole are formed by an extrusion process.
在其中一个实施例中,所述第一橡胶体与所述杆体及所述第一内管硫化为一体结构,所述第二橡胶体与所述第二内管硫化为一体结构后压入所述第二通孔内。In one of the embodiments, the first rubber body, the rod body and the first inner tube are vulcanized into one structure, and the second rubber body is vulcanized into the second inner tube and then pressed into the inside the second through hole.
在其中一个实施例中,所述杆体的相对两端之间还开设有第一减重孔。In one of the embodiments, a first weight reducing hole is opened between opposite ends of the rod body.
在其中一个实施例中,所述第一橡胶体包括一体成型的第一包覆部、第二包覆部及连接部,所述第一包覆部包覆在所述第一通孔的内壁上,所述第二包覆部包覆在所述内管的外壁上,所述连接部连接所述第一包覆部及第二包覆部。In one of the embodiments, the first rubber body includes a first covering part, a second covering part and a connecting part integrally formed, and the first covering part covers the inner wall of the first through hole Above, the second cladding part is clad on the outer wall of the inner tube, and the connecting part connects the first cladding part and the second cladding part.
在其中一个实施例中,所述第一包覆部向靠近所述第二包覆部的方向凸出形成有第一凸起;和/或In one of the embodiments, the first covering part protrudes toward the direction close to the second covering part to form a first protrusion; and/or
所述第二包覆部向靠近所述第一包覆部的方向凸出形成有第二凸起。A second protrusion is formed on the second covering part protruding toward a direction close to the first covering part.
在其中一个实施例中,所述第一内管包括一体成型的管孔部及增强部,所述第一内管的管孔开设于所述管孔部上,所述增强部用于增加所述第一内管的强度。In one of the embodiments, the first inner tube includes an integrally formed tube hole and a reinforcing part, the tube hole of the first inner tube is opened on the tube hole, and the reinforcing part is used to increase the Describe the strength of the first inner tube.
在其中一个实施例中,所述第一内管的外周缘还突出形成有凸部。In one of the embodiments, the outer peripheral edge of the first inner tube is further protruded to form a protrusion.
上述抗扭拉杆至少具有以下优点:The above-mentioned anti-torsion tie rod has at least the following advantages:
在杆体的相对两端分别开设第一通孔及第二通孔,第一橡胶体包覆于第一内管的外侧形成第一衬套,将第一衬套压入第一通孔内,且第一橡胶体的外壁贴附于所述第一通孔的内壁,第二橡胶体包覆于第二内管的外侧形成第二衬套,将第二衬套压入第二通孔内,且第二橡胶体的外壁贴附于第一通孔的内壁形成抗扭拉杆,因此上述抗扭拉杆省去了外管,组件较少,重量较轻。A first through hole and a second through hole are respectively set at opposite ends of the rod body, the first rubber body is coated on the outside of the first inner tube to form a first bush, and the first bush is pressed into the first through hole, And the outer wall of the first rubber body is attached to the inner wall of the first through hole, the second rubber body covers the outer side of the second inner tube to form a second bushing, and presses the second bushing into the second through hole , and the outer wall of the second rubber body is attached to the inner wall of the first through hole to form a torsion-resistant tie rod, so the above-mentioned torsion-resistant tie rod saves the outer tube, has fewer components and is lighter in weight.
一种动力总成悬置系统,包括动力总成、如上任一项所述的抗扭拉杆及车身或车架,所述杆体开设有第一通孔的一端与所述动力总成相连,所述杆体开设有第二通孔的一端与所述车身或车架相连。A powertrain suspension system, comprising a powertrain, the torsion-resistant tie rod as described in any one of the above items, and a vehicle body or frame, one end of the rod body provided with a first through hole is connected to the powertrain, so One end of the rod body provided with the second through hole is connected with the vehicle body or the vehicle frame.
一种汽车,包括如上任一项所述的抗扭拉杆或者如上所述的动力总成悬置系统。An automobile, comprising the torsion-resistant tie rod as described in any one of the above or the powertrain suspension system as described above.
上述汽车及动力总成悬置系统因为应用了上述抗扭拉杆,因此也具有组件较少、重量较轻的优点。The above-mentioned vehicle and powertrain suspension system also has the advantages of fewer components and lighter weight due to the application of the above-mentioned torsion-resistant tie rod.
附图说明Description of drawings
图1为一实施方式中抗扭拉杆的立体示意图;Fig. 1 is a three-dimensional schematic diagram of a torsion-resistant tie rod in an embodiment;
图2为图1所示抗扭拉杆的正视图;Fig. 2 is a front view of the torsion-resistant tie rod shown in Fig. 1;
图3为图1所示抗扭拉杆的俯视图;Fig. 3 is a top view of the torsion-resistant tie rod shown in Fig. 1;
图4为沿图3中A-A线的剖视图;Fig. 4 is a sectional view along line A-A in Fig. 3;
图5为另一实施方式中抗扭拉杆的剖视图;Fig. 5 is a cross-sectional view of a torsion tie rod in another embodiment;
图6为图5所示抗扭拉杆的另一剖视图。FIG. 6 is another cross-sectional view of the torsion-resistant tie rod shown in FIG. 5 .
具体实施方式Detailed ways
为使本实用新型的上述目的、特征和优点能够更加明显易懂,下面结合附图对本实用新型的具体实施方式做详细的说明。在下面的描述中阐述了很多具体细节以便于充分理解本实用新型。但是本实用新型能够以很多不同于在此描述的其它方式来实施,本领域技术人员可以在不违背本实用新型内涵的情况下做类似改进,因此本实用新型不受下面公开的具体实施的限制。In order to make the above purpose, features and advantages of the present utility model more obvious and understandable, the specific implementation of the present utility model will be described in detail below in conjunction with the accompanying drawings. In the following description, numerous specific details are set forth in order to provide a full understanding of the present invention. However, the utility model can be implemented in many other ways different from those described here, and those skilled in the art can make similar improvements without violating the connotation of the utility model, so the utility model is not limited by the specific implementation disclosed below .
需要说明的是,当元件被称为“固定于”另一个元件,它可以直接在另一个元件上或者也可以存在居中的元件。当一个元件被认为是“连接”另一个元件,它可以是直接连接到另一个元件或者可能同时存在居中元件。本文所使用的术语“垂直的”、“水平的”、“左”、“右”以及类似的表述只是为了说明的目的,并不表示是唯一的实施方式。It should be noted that when an element is referred to as being “fixed” to another element, it can be directly on the other element or there can also be an intervening element. When an element is referred to as being "connected to" another element, it can be directly connected to the other element or intervening elements may also be present. The terms "vertical," "horizontal," "left," "right," and similar expressions are used herein for purposes of illustration only and are not intended to represent the only embodiments.
除非另有定义,本文所使用的所有的技术和科学术语与属于本实用新型的技术领域的技术人员通常理解的含义相同。本文中在本实用新型的说明书中所使用的术语只是为了描述具体的实施例的目的,不是旨在于限制本实用新型。以上所述实施例的各技术特征可以进行任意的组合,为使描述简洁,未对上述实施例中的各个技术特征所有可能的组合都进行描述,然而,只要这些技术特征的组合不存在矛盾,都应当认为是本说明书记载的范围。Unless otherwise defined, all technical and scientific terms used herein have the same meaning as commonly understood by one of ordinary skill in the technical field of this invention. The terminology used in the description of the utility model herein is only for the purpose of describing specific embodiments, and is not intended to limit the utility model. The various technical features of the above-mentioned embodiments can be combined arbitrarily. To make the description concise, all possible combinations of the various technical features in the above-mentioned embodiments are not described. However, as long as there is no contradiction in the combination of these technical features, should be considered as within the scope of this specification.
请参阅图1至图4,一实施方式中的抗扭拉杆10,相较于传统的抗扭拉杆,具有组件较少、重量较轻的优点。具体地,本实施方式中的抗扭拉杆10包括杆体100、第一衬套200及第二衬套300。Please refer to FIG. 1 to FIG. 4 , the torsion tie rod 10 in one embodiment has the advantages of less components and lighter weight compared with the traditional torsion tie rod. Specifically, the anti-torsion tie rod 10 in this embodiment includes a rod body 100 , a first bush 200 and a second bush 300 .
杆体100的相对两端分别开设有第一通孔110及第二通孔120,在图1所示实施方式中,第一通孔110的轴线与第二通孔120的轴线相平行。具体地,杆体100可以采用型材制成,第一通孔110及第二通孔120通过挤压工艺成型,因此可以进一步缩短制作周期。A first through hole 110 and a second through hole 120 are respectively defined at opposite ends of the rod body 100 . In the embodiment shown in FIG. 1 , the axis of the first through hole 110 is parallel to the axis of the second through hole 120 . Specifically, the rod body 100 can be made of profiles, and the first through hole 110 and the second through hole 120 are formed by an extrusion process, so the production cycle can be further shortened.
当然,请参考图5及图6,在另一实施方式中,第一通孔110的轴线与第二通孔120的轴线空间垂直。当然,在另外的实施方式中,第一通孔的轴线还可以与第二通孔的轴线既不平行也不垂直,例如呈锐角或钝角设置。Certainly, referring to FIG. 5 and FIG. 6 , in another embodiment, the axis of the first through hole 110 is spatially perpendicular to the axis of the second through hole 120 . Certainly, in another embodiment, the axis of the first through hole may be neither parallel nor perpendicular to the axis of the second through hole, for example, they may be arranged at an acute angle or an obtuse angle.
杆体100的相对两端之间还开设有第一减重孔130,第一减重孔130能够在保证杆体100的强度下减轻杆体100的重量,进而减小抗扭拉杆10的整体重量。例如,第一减重孔130的数量为两个,两个第一减重孔130间隔分布于杆体100的相对两端之间。当然,在其他的实施方式中,第一减重孔130的数量还可以为一个、三个等等,只要能够在保证杆体100的强度下减轻杆体100的重量即可。A first weight-reducing hole 130 is provided between opposite ends of the rod body 100 . The first weight-reducing hole 130 can reduce the weight of the rod body 100 while ensuring the strength of the rod body 100 , thereby reducing the overall weight of the torsion-resistant tie rod 10 . For example, the number of the first lightening holes 130 is two, and the two first lightening holes 130 are spaced between opposite ends of the rod body 100 . Certainly, in other embodiments, the number of the first lightening holes 130 may be one, three, etc., as long as the weight of the rod body 100 can be reduced while ensuring the strength of the rod body 100 .
第一衬套200包括第一橡胶体210及第一内管220,第一橡胶体210包覆于第一内管220的外侧,第一橡胶体210的外壁贴附于第一通孔110的内壁。在本实施方式中,第一橡胶体210与杆体100及第一内管220硫化为一体结构。因此,在本实施方式中,第一衬套200省去了外管,减少了组件的数量,有效降低了重量。The first bushing 200 includes a first rubber body 210 and a first inner tube 220. The first rubber body 210 covers the outside of the first inner tube 220. The outer wall of the first rubber body 210 is attached to the first through hole 110. inner wall. In this embodiment, the first rubber body 210 is vulcanized into an integral structure with the rod body 100 and the first inner tube 220 . Therefore, in this embodiment, the first bush 200 omits the outer tube, which reduces the number of components and effectively reduces the weight.
例如,在本实施方式中,第一通孔110为非圆形孔,可以增加第一橡胶体210的体量,有利于减振。第二通孔120为圆形孔,且第一通孔110的内径大于第二通孔120的内径。For example, in this embodiment, the first through hole 110 is a non-circular hole, which can increase the volume of the first rubber body 210 and is beneficial to vibration reduction. The second through hole 120 is a circular hole, and the inner diameter of the first through hole 110 is larger than the inner diameter of the second through hole 120 .
第二衬套300包括第二橡胶体310及第二内管320,第二橡胶体310包覆于第二内管320的外侧,第二橡胶体310的外壁贴附于第一通孔110的内壁。在本实施方式中,第二橡胶体310与第二内管320硫化为一体结构后压入第二通孔120内。因此,在本实施方式中,第二衬套300省去了外管,减少了组件的数量,有效降低了重量。The second bushing 300 includes a second rubber body 310 and a second inner tube 320, the second rubber body 310 covers the outside of the second inner tube 320, and the outer wall of the second rubber body 310 is attached to the first through hole 110. inner wall. In this embodiment, the second rubber body 310 and the second inner tube 320 are vulcanized into an integrated structure and pressed into the second through hole 120 . Therefore, in this embodiment, the second bush 300 omits the outer tube, which reduces the number of components and effectively reduces the weight.
在本实施方式中,第一橡胶体210的外周缘与第一通孔110的内壁形状相适配,第二橡胶体310的空心圆柱管状结构,以与第二通孔120的内壁形状相适配,包覆于第二内管320的外侧。In this embodiment, the outer peripheral edge of the first rubber body 210 is adapted to the shape of the inner wall of the first through hole 110 , and the hollow cylindrical tubular structure of the second rubber body 310 is adapted to the shape of the inner wall of the second through hole 120 Matched, covering the outside of the second inner tube 320.
具体到本实施方式中,第一橡胶体210包括一体成型的第一包覆部211、第二包覆部212及连接部213,第一包覆部211包覆在第一通孔110的内壁上,第二包覆部212包覆在内管的外壁上,连接部213连接第一包覆部211及第二包覆部212。连接部213并未连接所有的第一包覆部211及第二包覆部212,需要留出一定的空白,为了保证第一橡胶体210的刚度,进而提高第一橡胶体210的耐久性。需要指出的是,空白处对应的形状并不仅仅限于图示的形状,在满足刚度的前提下,还可以为其他形状。Specifically in this embodiment, the first rubber body 210 includes an integrally formed first covering portion 211 , a second covering portion 212 and a connecting portion 213 , and the first covering portion 211 covers the inner wall of the first through hole 110 Above, the second covering part 212 covers the outer wall of the inner tube, and the connecting part 213 connects the first covering part 211 and the second covering part 212 . The connecting part 213 does not connect all the first covering part 211 and the second covering part 212 , and a certain gap needs to be left, in order to ensure the rigidity of the first rubber body 210 and further improve the durability of the first rubber body 210 . It should be pointed out that the shape corresponding to the blank space is not limited to the shape shown in the figure, and can also be other shapes under the premise of satisfying the rigidity.
具体到本实施方式中,第一包覆部211向靠近第二包覆部212的方向凸出形成有第一凸起214。和/或第二包覆部212向靠近第一包覆部211的方向凸出形成有第二凸起215。设计第一凸起214和第二凸起215,有利于进一步增加第一橡胶体210的体量,进而进一步提高减振能力。Specifically, in this embodiment, the first covering portion 211 protrudes toward the direction close to the second covering portion 212 to form a first protrusion 214 . And/or the second covering portion 212 protrudes toward the direction close to the first covering portion 211 to form a second protrusion 215 . The design of the first protrusion 214 and the second protrusion 215 is beneficial to further increase the volume of the first rubber body 210, thereby further improving the vibration damping capability.
具体到本实施方式中,第一内管220包括一体成型的管孔部221及增强部222,第一内管220的管孔开设于管孔部221上,增强部222用于增加第一内管220的强度。将第一内管220设计成这种结构一方面有利于增加第一橡胶体210与第一内管220的接触面积,有利于提高减振能力,另一方面有利于增加第一内管220的强度,防止第一内管220断裂。Specifically in this embodiment, the first inner tube 220 includes an integrally formed tube hole 221 and a reinforced part 222. The tube hole of the first inner tube 220 is opened on the tube hole 221, and the reinforced part 222 is used to increase the strength of the first inner tube. The strength of the tube 220 . The design of the first inner tube 220 to this structure is beneficial to increase the contact area between the first rubber body 210 and the first inner tube 220 on the one hand, and to improve the vibration damping ability; strength, preventing the first inner tube 220 from breaking.
进一步地,增强部222上还开设有第二减重孔223,第二减重孔223有利于在保证第一内管220的强度的前提下减小第一内管220的重量,进而减小抗扭拉杆10的整体重量。例如,本实施方式中,第二减重孔223的数量可以为四个,四个第二减重孔223呈阵列分布。当然,在其他的实施方式中,第二减重孔223还可以为一个、两个、三个、五个等等,只要能够达到保证第一内管220的强度的前提下减小第一内管220的重量的目的即可。Further, a second weight-reducing hole 223 is opened on the reinforcement part 222, and the second weight-reducing hole 223 is beneficial to reduce the weight of the first inner tube 220 on the premise of ensuring the strength of the first inner tube 220, thereby reducing the weight of the first inner tube 220. The overall weight of the torsion tie rod 10. For example, in this embodiment, the number of the second weight reducing holes 223 may be four, and the four second weight reducing holes 223 are distributed in an array. Of course, in other embodiments, the number of second lightening holes 223 can also be one, two, three, five, etc., as long as the strength of the first inner tube 220 can be reduced while ensuring the strength of the first inner tube 220. The purpose of the weight of the tube 220 is sufficient.
进一步地,第一内管220的外周缘还突出形成有凸部224,凸部224用于进一步增加第一内管220与第一橡胶体210的接触面积,提高第一内管220与第一橡胶体210配合后的强度,且提高减振能力。例如,本实施方式中,管孔部221上可以凸出形成两个凸部224,两个凸部224间隔位于管孔部221的周缘。增强部222上也可以凸出形成两个凸部224,两个凸部224降为位于增强部222的周缘。Further, the outer peripheral edge of the first inner tube 220 is protrudingly formed with a convex portion 224, the convex portion 224 is used to further increase the contact area between the first inner tube 220 and the first rubber body 210, and improve the contact area between the first inner tube 220 and the first rubber body. The strength of the rubber body 210 after matching increases the vibration damping ability. For example, in this embodiment, two protrusions 224 may be protrudingly formed on the tube hole 221 , and the two protrusions 224 are located at the periphery of the tube hole 221 at intervals. Two protrusions 224 may also protrude from the reinforcement part 222 , and the two protrusions 224 are lowered to be located at the periphery of the reinforcement part 222 .
上述抗扭拉杆10至少具有以下优点:The above-mentioned anti-torsion tie rod 10 has at least the following advantages:
在杆体100的相对两端分别开设第一通孔110及第二通孔120,第一橡胶体210包覆于第一内管220的外侧形成第一衬套200,将第一衬套200压入第一通孔110内,且第一橡胶体210的外壁贴附于所述第一通孔110的内壁,第二橡胶体310包覆于第二内管320的外侧形成第二衬套300,将第二衬套300压入第二通孔120内,且第二橡胶体310的外壁贴附于第一通孔110的内壁形成抗扭拉杆10,因此上述抗扭拉杆10省去了外管,组件较少,重量较轻。A first through-hole 110 and a second through-hole 120 are opened at the opposite ends of the rod body 100 respectively. The first rubber body 210 is coated on the outside of the first inner tube 220 to form a first bushing 200 , and the first bushing 200 is pressed. into the first through hole 110, and the outer wall of the first rubber body 210 is attached to the inner wall of the first through hole 110, and the second rubber body 310 covers the outer side of the second inner tube 320 to form the second bushing 300 , the second bushing 300 is pressed into the second through hole 120, and the outer wall of the second rubber body 310 is attached to the inner wall of the first through hole 110 to form the torsion-resistant tie rod 10, so the above-mentioned torsion-resistant tie rod 10 omits the outer tube, with fewer components and less weight.
本实用新型还提供一种动力总成悬置系统,包括动力总成、如上所述的抗扭拉杆10及车身或车架,杆体100开设有第一通孔110的一端与动力总成相连,杆体100开设有第二通孔120的一端与车身或车架相连。动力总成的振动通过第一橡胶体210隔离后传递到杆体100,然后杆体100的振动通过第二橡胶体310的隔离后传递到车身或车架处。上述动力总成悬置系统也具有组件较少,重量较轻的优点。The utility model also provides a power assembly suspension system, including the power assembly, the torsion-resistant pull rod 10 as described above, and the vehicle body or vehicle frame. One end of the rod body 100 provided with a first through hole 110 is connected to the power assembly. One end of the rod body 100 provided with the second through hole 120 is connected with the vehicle body or the vehicle frame. The vibration of the powertrain is isolated by the first rubber body 210 and transmitted to the rod body 100 , and then the vibration of the rod body 100 is transmitted to the vehicle body or frame after being isolated by the second rubber body 310 . The powertrain mount system described above also has the advantage of fewer components and lighter weight.
本实用新型还提供一种汽车,包括如上所述的抗扭拉杆10或者如上所述的动力总成悬置系统。上述汽车也具有组件较少,重量较轻的优点。The utility model also provides an automobile, comprising the above-mentioned torsion-resistant tie rod 10 or the above-mentioned powertrain suspension system. The aforementioned car also has the advantage of fewer components and lighter weight.
本实用新型还提供一种抗扭拉杆的刚度设计方法,包括以下步骤:The utility model also provides a method for designing the stiffness of a torsion-resistant tie rod, which includes the following steps:
步骤S110,将第一橡胶体210包覆于第一内管220的外侧形成第一衬套200。Step S110 , wrapping the first rubber body 210 on the outer side of the first inner tube 220 to form the first bushing 200 .
步骤S120,将第二橡胶体310包覆于第二内管320的外侧形成第二衬套300。需要说明的是,步骤S110与步骤S120之间的相对顺序也可以调换。Step S120 , wrapping the second rubber body 310 on the outside of the second inner tube 320 to form the second bushing 300 . It should be noted that the relative order between step S110 and step S120 can also be exchanged.
步骤S130,获取所述第一衬套200与所述第二衬套300的各向刚度值。其中,第一衬套200的各个方向的刚度值分别为kx1、ky1、kz1、kα1、kβ1,第二衬套300的各个方向的刚度值分别为kx2、ky2、kz2、kα2、kβ2。第一衬套200及第二衬套300的各向刚度值可以通过简易公式计算、刚度测试、有限元计算等方式获取。Step S130 , acquiring stiffness values in all directions of the first bush 200 and the second bush 300 . Wherein, the stiffness values in each direction of the first bush 200 are kx 1 , ky 1 , kz 1 , kα 1 , kβ 1 respectively, and the stiffness values in each direction of the second bush 300 are kx 2 , ky 2 , kz 2 , kα 2 , kβ 2 . The values of stiffness in all directions of the first bush 200 and the second bush 300 can be obtained by simple formula calculation, stiffness test, finite element calculation and other methods.
步骤S140,设定第一衬套200与第二衬套300的中心水平距离L及高度距离H,中心水平距离L为第一内管220的轴线与第二内管320的轴线之间的水平距离,高度距离H为第一内管220的中心与第二内管320的中心之间的高度距离。第一衬套200与第二衬套300的中心距离一般与整车的布局相关,不同的车型可能第一衬套200与第二衬套300的中心水平距离不同。Step S140, setting the center horizontal distance L and height distance H between the first bush 200 and the second bush 300, the center horizontal distance L is the level between the axis of the first inner tube 220 and the axis of the second inner tube 320 Distance, Height The distance H is the height distance between the center of the first inner tube 220 and the center of the second inner tube 320 . The center distance between the first bush 200 and the second bush 300 is generally related to the layout of the vehicle, and the horizontal distance between the centers of the first bush 200 and the second bush 300 may be different for different models.
步骤S150,根据中心水平距离L在杆体100上开设第一通孔110及第二通孔120。具体地,杆体100采用型材制成,第一通孔110与第二通孔120通过型材挤压工艺成型,进一步缩短制造周期。Step S150 , opening a first through hole 110 and a second through hole 120 on the rod body 100 according to the center horizontal distance L. Specifically, the rod body 100 is made of a profile, and the first through hole 110 and the second through hole 120 are formed through a profile extrusion process, further shortening the manufacturing cycle.
步骤S160,将第一衬套200压入第一通孔110内,第一橡胶体210的外壁贴附于第一通孔110的内壁,将第二衬套300压入第二通孔120内,第二橡胶体310的外壁贴附于第一通孔110的内壁,形成抗扭拉杆10。在本实施方式中,可以通过硫化的方式,将第一橡胶体210、第一内管220与杆体100硫化为一体结构,将第二橡胶体310与第二内管320硫化为一体结构后压入第二通孔120内。Step S160, pressing the first bushing 200 into the first through hole 110, the outer wall of the first rubber body 210 is attached to the inner wall of the first through hole 110, and pressing the second bushing 300 into the second through hole 120 , the outer wall of the second rubber body 310 is attached to the inner wall of the first through hole 110 to form the torsion-resistant tie rod 10 . In this embodiment, the first rubber body 210, the first inner tube 220 and the rod body 100 can be vulcanized into an integral structure by vulcanization, and the second rubber body 310 and the second inner tube 320 can be vulcanized into an integrated structure and then pressed. into the second through hole 120.
步骤S170,计算抗扭拉杆10的整体刚度值。计算公式为:Step S170 , calculating the overall stiffness value of the torsional tie rod 10 . The calculation formula is:
X向刚度值: X-direction stiffness value:
Y向刚度值: Y direction stiffness value:
Z向刚度值: Z direction stiffness value:
若抗扭拉杆10的整体刚度值满足刚度设计要求,则抗扭拉杆10的结构确定。If the overall stiffness value of the torsion-resistant tie rod 10 satisfies the stiffness design requirements, the structure of the torsion-resistant tie rod 10 is determined.
若抗扭拉杆10的整体刚度值不满足刚度设计要求,则根据第一衬套200的第一橡胶体210结构尺寸及所用胶料的硬度、第二衬套300的第二橡胶体310结构尺寸及所用胶料的硬度进行调整,直到抗扭拉杆10的整体刚度值满足刚度设计要求。If the overall stiffness value of the torsion tie rod 10 does not meet the stiffness design requirements, then according to the structural size of the first rubber body 210 of the first bushing 200 and the hardness of the rubber material used, the structural size of the second rubber body 310 of the second bushing 300 and the hardness of the rubber material used are adjusted until the overall stiffness value of the torsion-resistant tie rod 10 meets the stiffness design requirements.
由于第一衬套200和第二衬套300都省去了外管,因此抗扭拉杆10的组件的数量较少,获取第一衬套200与第二衬套300的各向刚度值时分析工作量更小,从而有效提高计算效率。而且上述抗扭拉杆10的刚度设计方法并未直接通过有限元分析的方法对抗扭拉杆10的整体刚度值进行计算,因此可以避免分析工作量大的缺陷,有效提高工作效率。Since both the first bush 200 and the second bush 300 omit the outer tube, the number of components of the torsional tie rod 10 is relatively small. When obtaining the stiffness values of the first bush 200 and the second bush 300, analyze The workload is smaller, thereby effectively improving computing efficiency. Moreover, the stiffness design method of the above-mentioned torsion tie rod 10 does not directly calculate the overall stiffness value of the torsion tie rod 10 through the finite element analysis method, so it can avoid the defect of heavy analysis workload and effectively improve work efficiency.
以上所述实施例的各技术特征可以进行任意的组合,为使描述简洁,未对上述实施例中的各个技术特征所有可能的组合都进行描述,然而,只要这些技术特征的组合不存在矛盾,都应当认为是本说明书记载的范围。The various technical features of the above-mentioned embodiments can be combined arbitrarily. To make the description concise, all possible combinations of the various technical features in the above-mentioned embodiments are not described. However, as long as there is no contradiction in the combination of these technical features, should be considered as within the scope of this specification.
以上所述实施例仅表达了本实用新型的几种实施方式,其描述较为具体和详细,但并不能因此而理解为对实用新型专利范围的限制。应当指出的是,对于本领域的普通技术人员来说,在不脱离本实用新型构思的前提下,还可以做出若干变形和改进,这些都属于本实用新型的保护范围。因此,本实用新型专利的保护范围应以所附权利要求为准。The above-mentioned embodiments only express several implementation modes of the utility model, and the description thereof is relatively specific and detailed, but it should not be interpreted as a limitation on the patent scope of the utility model. It should be noted that those skilled in the art can make several modifications and improvements without departing from the concept of the present invention, and these all belong to the protection scope of the present invention. Therefore, the scope of protection of the utility model patent should be based on the appended claims.
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