CN209775039U - Foamed ceramic cutting production line - Google Patents
Foamed ceramic cutting production line Download PDFInfo
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- CN209775039U CN209775039U CN201822276977.2U CN201822276977U CN209775039U CN 209775039 U CN209775039 U CN 209775039U CN 201822276977 U CN201822276977 U CN 201822276977U CN 209775039 U CN209775039 U CN 209775039U
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- foamed ceramic
- rotary milling
- cutting unit
- production line
- edging
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Abstract
the utility model discloses a foamed ceramic cutting production line, which is sequentially arranged into a top surface cutting unit, a blank turning unit, a bottom surface cutting unit, a long end side surface cutting unit, a steering unit and a wide end side surface cutting unit; when the top surface or the bottom surface of the foamed ceramic is milled, the top surface or the bottom surface is milled by a plurality of milling surface rotary milling cutters with gradually increasing milling depth, and when the side surfaces of the long end and the wide end are milled, the long edge or the wide surface is milled by a plurality of edge grinding rotary milling cutters with gradually increasing milling depth; the progressive arrangement mode of the edge grinding rotary milling cutter and the face grinding rotary milling cutter enables the cutting thickness of the foamed ceramic to be divided, the foamed ceramic is gradually cut when the edge grinding rotary milling cutter and the face grinding rotary milling cutter are passed through, the foamed ceramic can enter a cutting area at a high speed, the production time is shortened, and the production efficiency is improved.
Description
Technical Field
The invention relates to the field of foamed ceramics, in particular to a foamed ceramic cutting production line.
Background
The foamed ceramic is a new construction material, has functions of light weight, sound insulation, heat preservation and the like, and in the production process, after the foamed ceramic is sintered from a kiln, the shape of the foamed ceramic is irregular, and the foamed ceramic needs to be cut into a finished product with a certain size and shape to achieve the use purpose.
disclosure of Invention
in order to overcome the defects of the prior art, the invention provides a foamed ceramic cutting production line.
The technical scheme adopted by the invention for solving the technical problems is as follows:
a foamed ceramic cutting production line is sequentially arranged into a top surface cutting unit, a blank turning unit, a bottom surface cutting unit, a long end side surface cutting unit, a steering unit and a wide end side surface cutting unit;
The top surface cutting unit and the bottom surface cutting unit respectively comprise a plurality of grinding surface rotary milling cutters, a lifting mechanism for lifting the grinding surface rotary milling cutters and a translation mechanism for translating the grinding surface rotary milling cutters back and forth; the milling depth of the grinding surface rotary milling cutter is gradually increased;
the long-end side face cutting unit and the wide-end side face cutting unit respectively comprise a plurality of edging rotary milling cutters and a depth adjusting mechanism for changing the depth of the edging rotary milling cutters, and the milling depth of the edging rotary milling cutters is gradually increased.
As a preferred item, the lifting mechanism comprises a dovetail slide rail female fixed on the translation mechanism and a dovetail slide rail male used for fixing the grinding face rotary milling cutter, and the dovetail slide rail male vertically moves on the dovetail slide rail female through a lifting screw rod.
as a preferred option, the translation mechanism comprises beam supports positioned on the left side and the right side, and a beam arranged on a rolling base plate in the beam support; the beam support is provided with a toothed plate, the beam is provided with a rolling shaft driven by a speed reduction motor, and two ends of the rolling shaft are provided with rolling gears matched with the toothed plate.
As a preferred item, depth adjustment mechanism includes that edging forked tail slide rail is female, be used for the installation edging revolves milling cutter's edging forked tail slide rail public, edging forked tail slide rail is public through depth accommodate the lead screw at the female sliding adjustment depth of edging forked tail slide rail.
As a preferred option, the blank turning machine group comprises a rack, circular rotating frames arranged on two sides of the rack, and double-layer roll shafts arranged between the circular rotating frames and used for clamping foam ceramic tile blanks, wherein the double-layer roll shafts are connected in series through chains and driven through a motor; the rack is provided with a turnover rotating shaft driven by a turnover speed reduction motor, and the outer side surface of the circular rotating frame is surrounded with a rotating chain meshed with two ends of the turnover rotating shaft.
As a preferred option, both sides are equipped with respectively through anti-skidding steel shotcrete, the guide bracket that the cylinder promoted between double-deck roller.
As a preferred option, both ends of the rotating chain are respectively provided with a limiting block, and one side of the overturning speed reduction motor is provided with an electric eye and a limiting switch which are matched with the limiting blocks.
As a preferred item, the steering unit includes a support, the support is equipped with narrow-distance conveyer belt, differential conveyer belt, wide-distance conveyer belt, the differential conveyer belt advances the end and is located narrow-distance conveyer belt exit end both sides, wide-distance conveyer belt is located differential conveyer belt both sides, narrow-distance conveyer belt, wide-distance conveyer belt linkage.
As a preferred item, the long end side face cutting unit and the wide end side face cutting unit further include press beams located on both sides and pressed down by hydraulic cylinders.
as a preferred item, the face-grinding rotary milling cutter and the edge-grinding rotary milling cutter respectively comprise a cutter head and cutter heads which are annularly arranged on the cutter head, and the cutter heads are arranged in dovetail grooves on the cutter head.
The invention has the beneficial effects that: the foamed ceramic cutting production line is sequentially arranged into a top surface cutting unit, a blank turning unit, a bottom surface cutting unit, a long end side surface cutting unit, a steering unit and a wide end side surface cutting unit; when the top surface or the bottom surface of the foamed ceramic is milled, the top surface or the bottom surface is milled by a plurality of milling surface rotary milling cutters with gradually increasing milling depth, and when the side surfaces of the long end and the wide end are milled, the long edge or the wide surface is milled by a plurality of edge grinding rotary milling cutters with gradually increasing milling depth; the progressive arrangement mode of the edge grinding rotary milling cutter and the face grinding rotary milling cutter enables the cutting thickness of the foamed ceramic to be divided, the foamed ceramic is gradually cut when the edge grinding rotary milling cutter and the face grinding rotary milling cutter are passed through, the foamed ceramic can enter a cutting area at a high speed, the production time is shortened, and the production efficiency is improved.
Drawings
The invention is further illustrated with reference to the following figures and examples.
FIG. 1 is a schematic view of the present invention;
FIG. 2 is a schematic view of the top surface cutter assembly of the present invention;
FIG. 3 is a schematic view of the bottom surface cutter assembly of the present invention;
FIG. 4 is a schematic view of the long end side cutter assembly of the present invention;
FIG. 5 is a schematic view of the wide end side cutter assembly of the present invention;
FIG. 6 is a schematic view of the present invention of a blank-turning machine set;
FIG. 7 is a schematic view of the steering assembly of the present invention
FIG. 8 is a schematic view of the translation mechanism of the present invention;
FIG. 9 is a first schematic view of the face milling rotary cutter of the present invention;
FIG. 10 is a second schematic view of the face milling rotary cutter of the present invention;
FIG. 11 is a first schematic view of the edging rotary milling cutter of the present invention;
Fig. 12 is a schematic view of the edging rotary milling cutter of the present invention.
Detailed Description
Referring to fig. 1, a foamed ceramic cutting production line is sequentially arranged into a top surface cutting unit 1, a blank turning unit 2, a bottom surface cutting unit 3, a long end side surface cutting unit 4, a steering unit 5 and a wide end side surface cutting unit 6; when cutting production, foamed ceramic mills through top surface cutting unit 1 and grinds the cutting, through turning over 2 upsets of blank turning machine group after accomplishing, mill through bottom surface cutting unit 3 and grind the cutting to the foamed ceramic bottom surface, foamed ceramic gets into long end side face cutting unit 4 and mills the grinding cutting to long side face after accomplishing, foamed ceramic is rotatory through turning to unit 5 after accomplishing, make foamed ceramic's broadside be located the left and right sides and enter broadside end side face cutting unit 6 and mill the grinding cutting, realize foamed ceramic's full cutting.
Referring to fig. 2, 3 and 8-10, the top surface cutting unit 1 and the bottom surface cutting unit 3 each include a plurality of milling surface rotary milling cutters 1-1, an elevating mechanism 7 for elevating the milling surface rotary milling cutters 1-1, and a translation mechanism 8 for translating the milling surface rotary milling cutters 1-1 back and forth, the translation mechanism 8 moves the milling surface rotary milling cutters 1-1 back and forth on the top surface of the foamed ceramic, so as to improve the milling and cutting effects, and the elevating mechanism 7 changes the milling depth of the milling surface rotary milling cutters 1-1, so as to gradually increase the milling depth, in this embodiment, eight milling surface rotary milling cutters 1-1 are used for top surface milling and cutting, and the eight milling surface rotary milling cutters 1-1 equally distribute the milling depth of the top surface, and if the milling and cutting depth is 16cm, the eight milling surface rotary milling cutters 1-1 sequentially have a milling depth of 2cm, and, 4cm, 6cm, 8cm, 10cm, 12cm, 14cm and 16cm, four groups of grinding rotary milling cutters 1-1 for bottom surface milling and cutting are adopted in the embodiment, and milling depths are equally distributed to enable the top surface or the bottom surface of the foamed ceramic to be milled and cut gradually.
Referring to fig. 4, 5, 11 and 12, the long-end side surface cutting unit 4 and the wide-end side surface cutting unit 6 each include a plurality of edge grinding rotary milling cutters 1-2 and a depth adjusting mechanism 9 for changing the depth of the edge grinding rotary milling cutters 1-2, the milling depth of the edge grinding rotary milling cutters 1-2 increases gradually, in the embodiment, the long-end side face cutting unit 4 and the wide-end side face cutting unit 6 both adopt eight sets of two edge grinding rotary milling cutters 1-2 which are arranged oppositely, the eight sets of edge grinding rotary milling cutters 1-1 evenly distribute the milling depth of the long-side face and the wide-end side face, if the cutting depth of the long edge and the wide edge needs to be milled and ground is 16cm, milling and grinding depths of the eight edge grinding rotary milling cutters 1-2 are sequentially 2cm, 4cm, 6cm, 8cm, 10cm, 12cm, 14cm and 16cm, so that the long edge or the wide edge of the foamed ceramic is milled and cut gradually.
As can be seen from the above, this foamed ceramic cutting production line adopts the mode of progressive milling and grinding cutting, and this mode has the advantage that cutting speed is fast, efficient for the mode of current direct cutting, has shortened single foamed ceramic's cutting time, has improved daily output.
Referring to fig. 9 and 10, the lifting mechanism 7 includes a dovetail slide rail female 71 fixed on the translation mechanism 8 and a dovetail slide rail male 72 for fixing the milling cutter 1-1, and the dovetail slide rail male 72 vertically moves on the dovetail slide rail female 71 through a lifting screw 73, so that the milling cutter 1-1 vertically moves, and further the milling cutting depth is changed.
Referring to fig. 11 and 12, the translation mechanism 8 includes a beam support 81 located at the left and right sides, and a beam 83 mounted on a rolling pad 82 in the beam support 81; a toothed plate 84 is arranged on the beam support 81, a rolling shaft 86 driven by a speed reducing motor 2585 is arranged on the beam 83, so that the rolling shaft rolls on the toothed plate 84 through rolling gears 87 at two ends, and the beam 83 moves back and forth on the beam support 81; the depth adjusting mechanism 9 comprises an edging dovetail slide rail female 91 and an edging dovetail slide rail male 92 used for installing the edging rotary milling cutter 1-2, and when the depth is required to be adjusted, the edging dovetail slide rail male 92 can slide on the edging dovetail slide rail female 91 to adjust the depth through a depth adjusting screw rod 93.
referring to fig. 6, the blank turning machine set 2 comprises a frame 21, circular rotating frames 22 arranged on two sides of the frame 21, and double-layer roll shafts 23 arranged between the circular rotating frames 22 and used for clamping foam tile blanks, wherein the double-layer roll shafts 23 are connected in series through chains 24 and driven by a motor 25, so that the double-layer roll shafts 23 can synchronously roll and convey; a turnover rotating shaft 27 driven by a turnover speed reducing motor 26 is arranged on the frame 21, and a rotating chain 28 meshed with two ends of the turnover rotating shaft 27 is encircled on the outer side surface of the circular rotating frame 22; the foamed ceramics enter the double-layer roll shaft 23 and are clamped, the overturning rotating shaft 27 is driven by the overturning speed reducing motor 26 to move the rotating chain 28 meshed with the overturning rotating shaft, so that the circular rotating frame 22 rotates to overturn the foamed ceramics; in order to fix and stabilize the foamed ceramics, an anti-skid steel support 30 and a guide bracket 31 which are pushed by an air cylinder 29 are respectively arranged at two sides between the double-layer roll shafts 23, and the anti-skid steel is pushed to the guide bracket 31 by the air cylinder, so that the foamed ceramics are fixed and stabilized; in order to turn over the surface in place, two ends of the rotating chain 28 are respectively provided with a limit block 281, and one side of the turning speed reducing motor 26 is provided with an electric eye 282 and a limit switch 283 which are matched with the limit block 281.
Referring to fig. 7, the steering unit 5 includes a bracket 51, a narrow-pitch conveyor belt 52, a differential conveyor belt 53, and a wide-pitch conveyor belt 54 on the bracket 51, wherein the inlet end of the differential conveyor belt 53 is located on both sides of the outlet end of the narrow-pitch conveyor belt 52, the wide-pitch conveyor belt 54 is located on both sides of the differential conveyor belt 53, the narrow-pitch conveyor belt 52 and the wide-pitch conveyor belt 54 are linked, and the foamed ceramics is conveyed onto the differential conveyor belt 53 through the narrow-pitch conveyor belt 52, so that the foamed ceramics rotates on the differential conveyor belt 53 due to the different speeds of the differential conveyor belt 53 and the narrow-pitch conveyor belt 52, and the narrow edges of the foamed ceramics are located on the left and right sides, and after long. .
referring to fig. 4 and 5, the long-end side surface cutting unit 4 and the wide-end side surface cutting unit 6 further include pressing beams 1-4 located at both sides and pressed down by hydraulic cylinders 1-3, so that the foamed ceramics can be pressed and fixed; the grinding rotary milling cutter 1-1 and the grinding rotary milling cutter 1-2 respectively comprise a cutter head 101 and cutter heads 102 which are annularly arranged on the cutter head 101, and the cutter heads 102 are arranged in dovetail grooves 103 on the cutter head 101, so that the cutter heads 102 can be quickly replaced conveniently.
The present invention can be modified and adapted appropriately from the above-described embodiments, according to the principles described above. Therefore, the present invention is not limited to the specific embodiments disclosed and described above, and some modifications and variations of the present invention should fall within the scope of the claims of the present invention.
Claims (10)
1. A foamed ceramic cutting production line is characterized in that a top surface cutting unit (1), a blank turning unit (2), a bottom surface cutting unit (3), a long end side surface cutting unit (4), a steering unit (5) and a wide end side surface cutting unit (6) are sequentially arranged;
The top surface cutting unit (1) and the bottom surface cutting unit (3) respectively comprise a plurality of grinding surface rotary milling cutters (1-1), a lifting mechanism (7) for lifting the grinding surface rotary milling cutters (1-1) and a translation mechanism (8) for translating the grinding surface rotary milling cutters (1-1) back and forth; the milling depth of the milling face rotary milling cutter (1-1) is gradually increased;
The long-end side face cutting unit (4) and the wide-end side face cutting unit (6) respectively comprise a plurality of edging rotary milling cutters (1-2) and a depth adjusting mechanism (9) for changing the depth of the edging rotary milling cutters (1-2), and the milling depth of the edging rotary milling cutters (1-2) is gradually increased.
2. The foamed ceramic cutting production line according to claim 1, wherein the lifting mechanism (7) comprises a dovetail slide rail female (71) fixed on the translation mechanism (8), and a dovetail slide rail male (72) used for fixing the grinding surface rotary milling cutter (1-1), and the dovetail slide rail male (72) vertically moves on the dovetail slide rail female (71) through a lifting screw rod (73).
3. The foamed ceramic cutting production line according to claim 1 or 2, wherein the translation mechanism (8) comprises a beam support (81) positioned on the left side and the right side, and a beam (83) arranged on a rolling pad (82) in the beam support (81); the beam support (81) is provided with a toothed plate (84), the beam (83) is provided with a rolling shaft (86) driven by a speed reducing motor (25) (85), and two ends of the rolling shaft (86) are provided with rolling gears (87) matched with the toothed plate (84).
4. Foamed ceramic cutting production line according to claim 1, wherein the depth adjusting mechanism (9) comprises an edging dovetail slide rail female (91) and an edging dovetail slide rail male (92) for installing the edging rotary milling cutter (1-2), and the edging dovetail slide rail male (92) is slidably adjusted in depth on the edging dovetail slide rail female (91) through a depth adjusting screw rod (93).
5. The foamed ceramic cutting production line of claim 1, wherein the blank turning machine set (2) comprises a frame (21), circular rotating frames (22) arranged on two sides of the frame (21), and double-layer roll shafts (23) arranged between the circular rotating frames (22) and used for clamping foamed ceramic tiles, wherein the double-layer roll shafts (23) are connected in series through chains (24) and driven through a motor (25); the turnover mechanism is characterized in that a turnover rotating shaft (27) driven by a turnover speed reduction motor (26) is arranged on the rack (21), and a rotating chain (28) meshed with the two ends of the turnover rotating shaft (27) is wound on the outer side surface of the circular rotating frame (22).
6. The foamed ceramic cutting production line of claim 5, wherein two sides between the double-layer roll shafts (23) are respectively provided with an anti-skid steel support (30) and a guide bracket (31) which are pushed by a cylinder (29).
7. the foamed ceramic cutting production line of claim 5, wherein two ends of the rotating chain (28) are respectively provided with a limiting block (281), and one side of the overturning speed reduction motor (26) is provided with an electric eye (282) matched with the limiting block (281).
8. The foamed ceramic cutting production line according to claim 1, wherein the steering unit (5) comprises a support (51), a narrow-distance conveying belt (52), a differential conveying belt (53) and a wide-distance conveying belt (54) are mounted on the support (51), the inlet end of the differential conveying belt (53) is located on two sides of the outlet end of the narrow-distance conveying belt (52), the wide-distance conveying belt (54) is located on two sides of the differential conveying belt (53), and the narrow-distance conveying belt (52) and the wide-distance conveying belt (54) are linked.
9. the foamed ceramic cutting production line according to claim 1, wherein the long end side cutting unit (4) and the wide end side cutting unit (6) further comprise pressing beams (1-4) which are positioned at both sides and pressed down by hydraulic cylinders (1-3).
10. the foamed ceramic cutting production line according to claim 1, wherein each of the face-grinding rotary milling cutter (1-1) and the edge-grinding rotary milling cutter (1-2) comprises a cutter head (101) and cutter heads (102) annularly arranged on the cutter head (101), and the cutter heads (102) are arranged in dovetail grooves (103) on the cutter head (101).
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201822276977.2U CN209775039U (en) | 2018-12-30 | 2018-12-30 | Foamed ceramic cutting production line |
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| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201822276977.2U CN209775039U (en) | 2018-12-30 | 2018-12-30 | Foamed ceramic cutting production line |
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| CN209775039U true CN209775039U (en) | 2019-12-13 |
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| CN201822276977.2U Active CN209775039U (en) | 2018-12-30 | 2018-12-30 | Foamed ceramic cutting production line |
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Cited By (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN109551620A (en) * | 2018-12-30 | 2019-04-02 | 佛山市光华智能设备有限公司 | A kind of foamed ceramics cutting production line |
| CN111571818A (en) * | 2020-05-13 | 2020-08-25 | 杭州电子科技大学 | Ceramic block cutting production line and cutting processing method thereof |
| CN114888946A (en) * | 2022-06-06 | 2022-08-12 | 常州市赫铭自动化科技有限公司 | Turnover separator for honeycomb ceramic wet blank and foam tool |
-
2018
- 2018-12-30 CN CN201822276977.2U patent/CN209775039U/en active Active
Cited By (5)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN109551620A (en) * | 2018-12-30 | 2019-04-02 | 佛山市光华智能设备有限公司 | A kind of foamed ceramics cutting production line |
| CN111571818A (en) * | 2020-05-13 | 2020-08-25 | 杭州电子科技大学 | Ceramic block cutting production line and cutting processing method thereof |
| CN111571818B (en) * | 2020-05-13 | 2022-03-18 | 杭州电子科技大学 | Ceramic block cutting production line and cutting processing method thereof |
| CN114888946A (en) * | 2022-06-06 | 2022-08-12 | 常州市赫铭自动化科技有限公司 | Turnover separator for honeycomb ceramic wet blank and foam tool |
| CN114888946B (en) * | 2022-06-06 | 2023-06-23 | 常州市赫铭自动化科技有限公司 | Turnover separator for honeycomb ceramic wet blank and foam tool |
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