CN209772887U

CN209772887U - Sampling detection machine for cleanliness of automobile parts

Info

Publication number: CN209772887U
Application number: CN201920385143.7U
Authority: CN
Inventors: 陈奎; 惠昨非; 苏炎
Original assignee: WUXI BANGDE MACHINERY CO Ltd
Current assignee: WUXI BANGDE MACHINERY CO Ltd
Priority date: 2019-03-25
Filing date: 2019-03-25
Publication date: 2019-12-13
Anticipated expiration: 2029-03-25

Abstract

the utility model relates to a cleanliness detection device especially relates to an auto parts cleanliness sampling inspection machine, including the purge chamber, the bottom in the purge chamber is equipped with the washing basin, be equipped with the cage in the purge chamber, the cage top is connected with the jib, and the top of purge chamber is equipped with the long through-hole, and the jib stretches in the long through-hole, and the top outside the purge chamber is fixed with motor reducer, and motor reducer is used for driving the jib rotatory. The utility model discloses utilize the cage to place heavier special-shaped auto parts, utilize motor reducer drive cage rotatory, reached the effect of all-round washing auto parts; the motor is used for driving the spool to rotate to wind or release the lifting rope, so that the effect of lifting or descending the cage can be achieved, the cage moved out of the cleaning chamber can be descended to a low position by utilizing the function, and heavier automobile parts can be conveniently moved into the cage, so that the labor intensity of workers is reduced.

Description

Sampling detection machine for cleanliness of automobile parts

Technical Field

The utility model relates to a cleanliness factor detection device especially relates to an auto parts cleanliness factor sampling inspection machine.

Background

Cleanliness refers to the degree to which a part, assembly or specific part of the complete machine is contaminated by impurities. The purpose of ensuring the cleanliness is to ensure that the product reaches the designed service life and avoid the shortening of the service life of the product due to pollution in the manufacturing, using and maintaining processes. Through cleanliness detection and limit value regulation, damage to products can be greatly reduced, the service life of the products is prolonged, and the reliability of the products is improved, so that the improvement of the cleanliness of the products is particularly important.

Cleanliness has different implications for the components of different systems: for electronic devices, circuit boards and the like, if conductive impurity particles exist, short circuit, circuit board burning, product failure and the like can be caused when the product is electrified; for engine parts and the like, if the impurity pollution degree exceeds the standard, the abrasion of parts is accelerated, and the sealing failure is caused.

The utility model discloses an authorization notice number is CN 206450663U's utility model discloses an inner chamber cleanliness factor limit detection device, specifically include the constant-pressure pump, the liquid supply system, the particle counter, a filter, circulation pipeline and product control box, put into the product control box with the product that awaits measuring, open the constant-pressure pump, go into the product control box with the cleaner pump among the liquid supply system, the product that awaits measuring fully washs in the product control box, when the cleaner reaches a certain amount, the cleaner is discharged from the export, the particle counter is the impurity amount in the quantitative liquid of very first time record, the cleaner gets into the circulation pipeline behind the filter and returns the liquid supply system, the test ends.

Some auto parts weight is great, consequently need set up the swivel mount in the product control box to mounting fixture is used for cliping auto parts on the swivel mount, then makes auto parts rotatory with the rotatory of motor drive swivel mount, thereby conveniently washs the all-round of auto parts with the pressure squirt. However, since the automobile parts are shaped differently and the types and shapes of the automobile parts to be washed are various, the jig is not versatile, and therefore, when some automobile parts need to be washed, the automobile parts cannot be fixed to the jig of the rotating frame. In summary, there is a need for an auto part cleanliness sampling inspection machine that can rotate to clean auto parts.

SUMMERY OF THE UTILITY MODEL

The utility model aims at providing an auto parts cleanliness factor sampling detects machine, it has the advantage of rotatable washing auto parts.

The above utility model discloses an above-mentioned utility model purpose can realize through following technical scheme: the utility model provides an auto parts cleanliness factor sampling detects machine, includes the purge chamber, and the bottom in the purge chamber is equipped with the washing basin, be equipped with the cage in the purge chamber, the cage top is connected with the jib, and the top of purge chamber is equipped with the trompil hole, and the jib stretches in the trompil hole, and the top outside the purge chamber is fixed with motor reducer, and motor reducer is used for driving the jib rotatory.

Through adopting above-mentioned technical scheme, arrange heavier dysmorphism auto parts in the cage, utilize motor reducer drive jib rotatory, hang the cage under the jib and can slowly rotate, can conveniently use the pressure squirt all-round auto parts that wash this moment.

Preferably, a support is fixed at the top outside the cleaning chamber, a guide rail is fixed on the support, a moving mechanism is arranged on the guide rail and can move along the length direction of the long through hole, and the moving mechanism is connected with the top of the suspender through a lifting rope; a first gear is fixed at the top of the suspender, a second gear is fixed on a rotating shaft of the motor reducer, and the first gear can move to be meshed with the second gear; the top of the boom is connected to the lifting rope by a rotation mechanism for rotating the boom relative to a stationary lifting rope.

By adopting the technical scheme, when the moving mechanism moves along the length direction of the long through hole, the moving mechanism moves together with the suspension cage through the lifting rope and the suspension rod, when the suspension rod moves to enable the first gear to be meshed with the second gear, the motor speed reducer can drive the suspension cage to rotate, when the suspension rod moves to enable the first gear to be separated from the second gear, the suspension cage stops rotating, and at the moment, automobile parts can be loaded into or taken out of the suspension cage. The rotation mechanism is used to rotate the suspension rod relative to the static suspension rope, so that the suspension rod can be prevented from driving the suspension rope to rotate when rotating.

Preferably, the rotating mechanism comprises a first rotating disc, a second rotating disc and a bearing, the first rotating disc is fixed at the top of the suspender, the upper surface of the first rotating disc is fixedly connected with the outer ring of the bearing, the lower surface of the second rotating disc is fixedly connected with the inner ring of the bearing, and the lifting rope is connected with the upper surface of the second rotating disc.

Through adopting above-mentioned technical scheme, under the effect of bearing, first carousel can rotate for the second carousel to reach the effect that makes the jib rotate for static lifting rope.

Preferably, a cabinet door is hinged to one side face of the cleaning chamber, the long through hole is straight and long, the guide rail is parallel to the long through hole, the projection of the guide rail on the top of the cleaning chamber can cover the long through hole, one end of the long through hole is located in the center of the top of the cleaning chamber, and the other end of the long through hole is communicated to one side of the cleaning chamber, where the cabinet door is arranged.

By adopting the technical scheme, the suspension cage can be moved out of the cleaning chamber by utilizing the moving mechanism, and automobile parts can be conveniently taken out of or put into the suspension cage.

preferably, the moving mechanism comprises a moving plate, the bottom of the moving plate is pivoted with a roller, the roller is matched in a guide rail groove on the upper surface of the guide rail, a first motor and a second motor are fixed on the moving plate, a rotating shaft of the first motor is coaxially connected with the roller, a rotating shaft of the second motor is coaxially connected with a spool, the lifting rope is wound on the spool, and the guide rail is provided with a travel switch.

By adopting the technical scheme, the travel switch limits the moving range of the roller on the guide rail, the second motor drives the spool to rotate to wind or release the lifting rope, the effect of lifting or descending the suspension cage can be achieved, the suspension cage moved out of the cleaning chamber can be lowered to a low position by utilizing the function, and heavier automobile parts can be conveniently moved into the suspension cage, so that the labor intensity of workers is reduced.

Preferably, an L-shaped plate is fixed at the bottom of the moving plate and surrounds the side surface and the bottom surface of the guide rail.

Through adopting above-mentioned technical scheme, L template and movable plate are half surrounding structure and surround the guide rail, can prevent that the movable plate from breaking away from the guide rail.

Preferably, the suspension cage is in the shape of a cuboid frame, the bottom of the suspension cage is provided with a grid plate, the top of the suspension cage is provided with an X-shaped reinforcing rod, and the bottom of the suspender is fixed in the center of the X-shaped reinforcing rod.

Through adopting above-mentioned technical scheme, the cage of cuboid frame shape can allow auto parts to stretch out from the side of cage, makes the cage can hold bigger auto parts.

Preferably, one side face of the suspension cage is hinged with a door frame, the other side faces of the suspension cage and the door frame are also provided with X-shaped reinforcing rods, and the door frame and the suspension cage are bound and connected through iron wires.

Through adopting above-mentioned technical scheme, set up the door frame and can conveniently take out automobile parts from the cage, set up X type stiffener and can prevent that automobile parts from deviating from when the cage is rotatory.

To sum up, the utility model discloses a beneficial technological effect does:

1. The lifting cage is used for placing heavy special-shaped automobile parts, and the motor reducer is used for driving the lifting cage to rotate, so that the effect of washing the automobile parts in all directions is achieved;

2. The motor is used for driving the spool to rotate to wind or release the lifting rope, so that the effect of lifting or descending the cage can be achieved, the cage moved out of the cleaning chamber can be descended to a low position by utilizing the function, and heavier automobile parts can be conveniently moved into the cage, so that the labor intensity of workers is reduced.

Drawings

FIG. 1 is a schematic view showing the construction of a sampling inspection machine for cleanliness of automobile parts according to embodiment 1;

FIG. 2 is a schematic structural view of the cage;

FIG. 3 is a schematic view showing the structure of a sampling inspection machine for cleanliness of automobile parts according to embodiment 2;

fig. 4 is an enlarged view of a portion a in fig. 3.

In the figure, 1, a cleaning chamber; 2. cleaning the water tank; 3. a suspension cage; 4. a boom; 5. a long through hole; 6. a motor reducer; 7. a support; 8. a guide rail; 9. a lifting rope; 10. a first gear; 11. a second gear; 12. a cabinet door; 13. moving the plate; 14. a roller; 15. a first motor; 16. a second motor; 17. a spool; 18. a travel switch; 19. an L-shaped plate; 20. a grid plate; 21. an X-shaped stiffener; 22. a door frame; 23. a first turntable; 24. a second turntable; 25. and a bearing.

Detailed Description

The present invention will be described in further detail with reference to the accompanying drawings.

example 1: fig. 1 is the utility model discloses a auto parts cleanliness factor sampling detects machine, including purge chamber 1, the bottom in the purge chamber 1 is equipped with washs basin 2, and the cleaner after wasing auto parts falls into and washs and discharges in basin 2, detects the impurity level in the discharged cleaner and can obtain auto parts's cleanliness factor. Be equipped with cage 3 in the purge chamber 1, 3 tops of cage are connected with jib 4, and jib 4 is located the central authorities of purge chamber 1, and abluent top is equipped with through-hole 5, and jib 4 stretches out purge chamber 1 from through-hole 5, and the top outside purge chamber 1 is fixed with motor reducer 6, and motor reducer 6's rotation axis and jib 4 are coaxial fixed. Arrange heavier dysmorphism auto parts in cage 3, utilize motor reducer 6 drive jib 4 rotatory, hang cage 3 under jib 4 and can slowly rotate, can conveniently use the pressure squirt all-round auto parts that wash this moment.

As shown in fig. 2, the cage 3 is a rectangular frame, the bottom of the cage 3 is welded with a grid plate 20, the top of the cage 3 is welded with an X-shaped reinforcing rod 21, four corners of the X-shaped reinforcing rod 21 are respectively connected with four corners of the top of the cage 3, the bottom of the suspender 4 is welded and fixed with the center of the X-shaped reinforcing rod 21, and the suspender 4 is perpendicular to the X-shaped reinforcing rod 21. A door frame 22 is hinged to one side face of the cage 3, X-shaped reinforcing rods 21 are welded to the other side faces of the cage 3 and the door frame 22, and the door frame 22 and the cage 3 are connected in a binding mode through iron wires. The arrangement of the door frame 22 can facilitate the taking out of automobile parts from the suspension cage 3, and the arrangement of the X-shaped reinforcing rod 21 can prevent the automobile parts from being separated when the suspension cage 3 rotates, so that the structural strength can be improved.

Example 2: as shown in fig. 3, unlike embodiment 1, the motor reducer 6 is not directly fixedly connected to the boom 4, but rotationally drives the boom 4 by a gear structure. A first gear 10 is fixed on one end of the suspender 4 extending out of the cleaning chamber 1 from the long through hole 5, a second gear 11 is fixed on a rotating shaft of the motor reducer 6, and the second gear 11 is meshed with the first gear 10.

As shown in fig. 3, the position of the first gear 10 is not fixed, and the first gear 10 and the boom 4 are movable along the longitudinal direction of the elongated through hole 5. The long through hole 5 is straight long type, and one side of purge chamber 1 articulates there is transparent cabinet door 12, and the one end of long through hole 5 is located purge chamber 1 top central authorities, and the other end of long through hole 5 leads to one side that the purge chamber 1 set up cabinet door 12.

as shown in fig. 4, a support 7 is fixed on the top outside the cleaning chamber 1, a straight long guide rail 8 is fixed on the support 7, a guide rail groove is arranged on the upper surface of the guide rail 8, the projection of the guide rail 8 on the top of the cleaning chamber 1 can cover the long through hole 5, and both ends of the projection are longer than the long through hole 5. The upper surface of the guide rail 8 is provided with a moving plate 13, a roller 14 is pivoted on the moving plate 13, the roller 14 is matched in a guide rail groove of the guide rail 8, a first motor 15 and a second motor 16 are fixed on the moving plate 13, a rotating shaft of the first motor 15 is coaxially fixed with the roller 14, a spool 17 is coaxially fixed on a rotating shaft of the second motor 16, a lifting rope 9 is wound on the spool 17, and the bottom of the lifting rope 9 is connected with the lifting rod 4. An L-shaped plate 19 is fixed at the bottom of the moving plate 13, the L-shaped plate 19 surrounds the side surface and the bottom surface of the guide rail 8, and the L-shaped plate 19 and the moving plate 13 form a semi-surrounding structure to surround the guide rail 8, so that the moving plate 13 can be prevented from being separated from the guide rail 8.

As shown in fig. 4, in order to prevent the rotation of the boom 4 from driving the hoist rope 9 to rotate, the hoist rope 9 is not directly connected to the boom 4, but the hoist rope 9 is indirectly connected to the boom 4 by the rotation mechanism. The rotating mechanism comprises a first rotating disc 23, a second rotating disc 24 and a bearing 25, the first rotating disc 23 is fixed at the top of the suspender 4, the upper surface of the first rotating disc 23 is fixedly connected with the outer ring of the bearing 25, the lower surface of the second rotating disc 24 is fixedly connected with the inner ring of the bearing 25, and the bottom of the lifting rope 9 is connected with the upper surface of the second rotating disc 24. Second turntable 24 and hoist line 9 may remain stationary while boom 4 and first turntable 23 rotate under the influence of the above rotation mechanism.

Referring to fig. 3 and 4, two travel switches 18 are disposed on the guide rail 8, and the two travel switches 18 are respectively disposed at two ends of the travel of the roller 14 and are used for limiting the movement range of the roller 14 on the guide rail 8, and when the roller 14 touches any one of the travel switches 18, the first motor 15 is stopped, so that the moving plate 13 stops moving. When the roller 14 moves to one end of the guide rail 8 (the cage 3 is moved out of the cleaning chamber 1), the second motor 16 is started to drive the spool 17 to release the lifting rope 9, so that the position of the cage 3 is lowered, the tested automobile parts in the cage 3 can be taken out and reloaded with the automobile parts to be tested, then the second motor 16 is controlled to rotate reversely, the cage 3 is lifted to the original height, then the first motor 15 is started to drive the roller 14 until the roller 14 stops moving after touching another travel switch 18, at the moment, the first gear 10 is meshed with the second gear 11, the motor reducer 6 is started to rotate the cage 3, and the automobile parts in the cage 3 can be easily cleaned in all directions by using a pressure water gun.

The embodiment of this specific implementation mode is the preferred embodiment of the present invention, not limit according to this the utility model discloses a protection scope, so: all equivalent changes made according to the structure, shape and principle of the utility model are covered within the protection scope of the utility model.

Claims

1. The utility model provides an auto parts cleanliness factor sampling inspection machine, includes purge chamber (1), and the bottom in purge chamber (1) is equipped with washing basin (2), its characterized in that: be equipped with cage (3) in purge chamber (1), cage (3) top is connected with jib (4), and the top of purge chamber (1) is equipped with through-hole (5), and jib (4) stretch in through-hole (5), and the outer top of purge chamber (1) is fixed with motor reducer (6), and motor reducer (6) are used for driving jib (4) rotatory.

2. The automobile part cleanliness sampling inspection machine according to claim 1, wherein: a support (7) is fixed at the top outside the cleaning chamber (1), a guide rail (8) is fixed on the support (7), a moving mechanism is arranged on the guide rail (8), the moving mechanism can move along the length direction of the long through hole (5), and the moving mechanism is connected with the top of the suspender (4) through a lifting rope (9); a first gear (10) is fixed at the top of the suspender (4), a second gear (11) is fixed on a rotating shaft of the motor reducer (6), and the first gear (10) can move to be meshed with the second gear (11); the top of the suspender (4) is connected with the lifting rope (9) through a rotating mechanism, and the rotating mechanism is used for enabling the suspender (4) to rotate relative to the static lifting rope (9).

3. The automobile part cleanliness sampling inspection machine according to claim 2, wherein: the rotating mechanism comprises a first rotating disc (23), a second rotating disc (24) and a bearing (25), the first rotating disc (23) is fixed to the top of the hanging rod (4), the upper surface of the first rotating disc (23) is fixedly connected with the outer ring of the bearing (25), the lower surface of the second rotating disc (24) is fixedly connected with the inner ring of the bearing (25), and the hanging rope (9) is connected with the upper surface of the second rotating disc (24).

4. The automobile part cleanliness sampling inspection machine according to claim 2, wherein: one side of purge chamber (1) articulates there is cabinet door (12), and slotted hole (5) are straight elongated, and guide rail (8) are parallel with slotted hole (5), and the projection at purge chamber (1) top of guide rail (8) can cover slotted hole (5), and the one end of slotted hole (5) is located purge chamber (1) top central authorities, and the other end of slotted hole (5) leads to one side that purge chamber (1) set up cabinet door (12).

5. The automobile part cleanliness sampling inspection machine according to claim 2, wherein: the moving mechanism comprises a moving plate (13), a roller (14) is pivoted at the bottom of the moving plate (13), the roller (14) is matched in a guide rail groove on the upper surface of the guide rail (8), a first motor (15) and a second motor (16) are fixed on the moving plate (13), a rotating shaft of the first motor (15) is coaxially connected with the roller (14), a spool (17) is coaxially connected with a rotating shaft of the second motor (16), a lifting rope (9) is wound on the spool (17), and a travel switch (18) is arranged on the guide rail (8).

6. The automobile part cleanliness sampling inspection machine according to claim 5, wherein: an L-shaped plate (19) is fixed at the bottom of the moving plate (13), and the L-shaped plate (19) surrounds the side surface and the bottom surface of the guide rail (8).

7. The automobile part cleanliness sampling inspection machine according to claim 1, wherein: the suspension cage (3) is in a cuboid frame shape, the bottom of the suspension cage (3) is provided with a grid plate, the top of the suspension cage (3) is provided with an X-shaped reinforcing rod (21), and the bottom of the suspender (4) is fixed at the center of the X-shaped reinforcing rod (21).

8. The automobile part cleanliness sampling inspection machine according to claim 7, wherein: a door frame (22) is hinged to one side face of the suspension cage (3), X-shaped reinforcing rods (21) are also arranged on the rest side faces of the suspension cage (3) and the door frame (22), and the door frame (22) is bound and connected with the suspension cage (3) through iron wires.