CN209772842U - Electric power insulator cleaning device - Google Patents

Electric power insulator cleaning device Download PDF

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Publication number
CN209772842U
CN209772842U CN201920330977.8U CN201920330977U CN209772842U CN 209772842 U CN209772842 U CN 209772842U CN 201920330977 U CN201920330977 U CN 201920330977U CN 209772842 U CN209772842 U CN 209772842U
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CN
China
Prior art keywords
electric power
dry
case
insulator
power insulator
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Active
Application number
CN201920330977.8U
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Chinese (zh)
Inventor
杨秋月
于华阳
李想
郭晓民
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State Grid Electric Power Co Of Henan Province Nanzhao County Power Supply Co
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State Grid Electric Power Co Of Henan Province Nanzhao County Power Supply Co
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Priority to CN201920330977.8U priority Critical patent/CN209772842U/en
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Abstract

The utility model discloses an electric power insulator cleaning device belongs to the clean technical field of insulator, and this electric power insulator cleaning device is including embracing the card case, embraces the card case and fixes on electric power insulator pole, the bilateral symmetry of embracing the inner wall of card case is equipped with backup pad and deashing mechanism, is fixed with between the backup pad and washes the case futilely, is provided with fixed dry-cleaning mechanism, spraying mechanism and the waste liquid collecting vat of being equipped with in the dry-cleaning case, and dry-cleaning mechanism, spraying mechanism all fix on the lateral wall of case is washed futilely, the waste liquid collecting vat is fixed on the bottom internal surface of case is washed futilely, embraces the fixed install bin that is provided with in top of card case, is provided with controller and blast mechanism in. This electric power insulator cleaning device has improved work efficiency greatly, has realized the all-round work to electric power insulator, and clean efficient has guaranteed electric power insulator's insulating effect, has guaranteed transmission line's normal operating.

Description

Electric power insulator cleaning device
Technical Field
The utility model belongs to the technical field of the clean technique of insulator and specifically relates to an electric power insulator cleaning device is related to.
Background
The insulator is a special insulating control and can play an important role in an overhead transmission line. The insulator is mainly used for telegraph poles in the early years, one end of a high-voltage wire connecting tower which is slowly developed is hung with a plurality of disc-shaped insulators, the insulators are used for increasing creepage distance and are usually made of ceramics, at present, the electric insulator is often exposed in the air, the electric insulator often generates yellowing, falls into a large amount of dust and is easy to corrode, and the dust and the dirt are not easy to clean, so that the insulating property of the electric insulator and the normal operation of a transmission line are influenced.
the document with the publication number of CN 207204678U relates to an insulator ash removal device, which comprises a fixing mechanism and a dust removal mechanism; the fixing mechanism comprises an upper disc and a lower disc which are parallel up and down; the circle center of the lower end face of the upper disc is fixedly connected with the circle center of the upper end face of the lower disc through a fixing column; a plurality of rotatable clamping frames are uniformly arranged on the upper end surface of the lower disc along the circumference; a plurality of air cylinders are uniformly arranged on the upper end surface of the upper disc along the circumference; the air rods of the plurality of air cylinders respectively penetrate through the upper disc to be rotationally connected with the plurality of turnplates; the turntable is arranged opposite to the clamping frame; the dust cleaning mechanism comprises a first machine frame, a first shell fixed on one side of the first machine frame, which is far away from the fixing mechanism, and a horizontally arranged cylindrical brush; the brush comprises a vertically arranged brush rod and bristles uniformly arranged along the periphery of the brush rod; the first motor drives the brush rod to rotate; one side of the brush is close to the fixing mechanism, and the other side of the brush is located in the first shell, but the insulator ash removal device cannot clean the electric insulator completely.
The document with the publication number of CN 105834147B relates to a transformer substation insulator cleaning method and device. A method for cleaning an insulator of a transformer substation is characterized by comprising the following steps: 1) preparing a transformer substation insulator cleaning device; 2) the insulator to be cleaned enters a space surrounded by 2-8 rotary drum brushes, so that the bristles on the rotary drum brushes are in contact with the insulator; starting the rotating mechanism to rotate the rotary drum brush, starting the lifting mechanism, and cleaning the rotary drum brush by moving the rotary drum brush up and down relative to the insulator in the rotating process; starting an air extractor to suck dust swept by the bristles on the insulator away through a dust suction port; 3) stopping the air extractor, spraying the cleaning liquid to the insulator, and cleaning the insulator; 4) stopping spraying the cleaning liquid, blowing hot air to the insulator, and drying the insulator; 5) and stopping blowing hot air, the lifting mechanism and the rotating mechanism, enabling the bristles on the rotary drum brush to leave the insulator, and taking out the insulator to obtain the cleaned insulator.
SUMMERY OF THE UTILITY MODEL
in view of this, the present invention provides a cleaning device for electrical insulator, which solves the above-mentioned problems.
In order to achieve the above purpose, the utility model adopts the following technical scheme:
The utility model provides an electric power insulator cleaning device, is including embracing the card case, it fixes on electric power insulator pole to embrace the card case, the bilateral symmetry of the inner wall of embracing the card case is equipped with backup pad and deashing mechanism, be fixed with between the backup pad and dry wash the case, be provided with fixedly in the dry-cleaning incasement and be equipped with dry-cleaning mechanism, spraying mechanism and waste liquid collecting vat, dry-cleaning mechanism spraying mechanism all fixes dry on the lateral wall of washing the case, the waste liquid collecting vat is fixed dry on washing the bottom internal surface of case, the fixed install bin that is provided with in top of embracing the card case, be provided with controller and the mechanism of blowing in the install bin.
furthermore, the encircling clamping box comprises two semicircular cylinders, one sides of the two semicircular cylinders are hinged through hinges, and the other sides of the two semicircular cylinders are fixed through screws.
Furthermore, the ash removal mechanism includes small motor, with the brush-holder stud that small motor is connected and the brush hair of brush-holder stud outside evenly distributed, the brush-holder stud symmetric distribution is in the both sides of backup pad, the brush-holder stud runs through dry washing case.
Furthermore, the dry cleaning mechanism comprises a chemical box and a spray head connected with the chemical box, and cleaning agents are filled in the chemical box.
Further, the spraying mechanism comprises a spraying box and a spray head, the spray head is a two-way spray head, and an electromagnetic valve is arranged in the spray head.
Further, blow the mechanism include air compressor, with the air pump that air compressor connects and the return bend with air pump fixed connection, the return bend runs through encircle the card case with dry washing case, and with the contact of electric power insulator.
Further, the controller is respectively electrically connected with the small motor, the electromagnetic valve and the air pump.
The utility model has the advantages that:
1. the utility model provides an electric power insulator cleaning device, the special construction through embracing the card case can make to embrace the card case and can fix on electric power insulator effectively, deashing mechanism can carry out the deashing to the surface of insulator effectively, dry cleaning mechanism can carry out the washing of chemical reagent to electric power insulator, the mechanism of blowing can weather the chemical reagent of spraying on electric power insulator surface, spraying mechanism can carry out the spraying to electric power insulator, prevent its further corruption and pollution, play effectual guard action to the insulator.
2. The utility model provides an electric power insulator cleaning device, the utility model provides a shower nozzle of dry cleaning mechanism and spraying mechanism sharing not only can wash the electric power insulator surface, can carry out the spraying to the electric power insulator in addition, the solenoid valve passes through controller control, the raw materials composition of cleaner is the mixed filtrate composition of sodium chloride and rosin, the detergency is strong for this raw materials composition, can not only dispel the position that turns yellow on the electric power insulator effectively, and can carry out effectual washing to the electric power insulator, and chemical washing liquid and spraying liquid can be received to the waste liquid collecting vat in addition.
3. The utility model provides an electric power insulator cleaning device, wherein, deashing mechanism, dry-cleaning mechanism, the mechanism of blowing and spraying mechanism synergism can be controlled to the controller, act on electric power insulator jointly, have improved work efficiency greatly, have realized the all-round work to electric power insulator, and clean efficient has guaranteed electric power insulator's insulating effect, has guaranteed transmission line's normal operating.
Drawings
Fig. 1 is a cross-sectional view of the overall structure of the present invention;
FIG. 2 is a schematic structural view of the embracing card box of the present invention;
FIG. 3 is a schematic structural view of the ash removal mechanism of the present invention;
FIG. 4 is a schematic structural view of the dry cleaning mechanism and the spraying mechanism of the present invention;
Fig. 5 is a schematic structural diagram of the installation box of the present invention.
reference numerals:
1. Embrace card case, 2, backup pad, 3, deashing mechanism, 4, dry cleaning box, 5, dry cleaning mechanism, 6, spraying mechanism, 7, waste liquid collecting vat, 8, install bin, 9, controller, 10, barrel, 11, screw, 12, small motor, 13, brush-holder stud, 14, brush hair, 15, chemical tank, 16, shower nozzle, 17, spraying case, 18, air compressor, 19, air pump, 20, return bend.
Detailed Description
In order to make the purpose, technical solution and advantages of the embodiments of the present invention clearer, the drawings of the embodiments of the present invention are combined below to clearly and completely describe the technical solution of the embodiments of the present invention. It is to be understood that the embodiments described are only some of the embodiments of the present invention, and not all of them. All other embodiments, which can be derived from the description of the embodiments of the present invention by a person skilled in the art, are within the scope of the present invention.
Example 1
As shown in fig. 1, an electric power insulator cleaning device comprises an encircling card box 1, the encircling card box 1 is fixed on an electric power insulator rod, two lateral sides of the inner wall of the encircling card box 1 are symmetrically provided with a support plate 2 and an ash removal mechanism 3, the support plate 2 can support a dry washing box 4, a dry washing box 4 is fixed between the support plates 2, a dry washing mechanism 5, a spraying mechanism 6 and a waste liquid collecting tank 7 are fixedly arranged in the dry washing box 4, the dry washing mechanism 5 and the spraying mechanism 6 are all fixed on the side wall of the dry washing box 4, the waste liquid collecting tank 7 is fixed on the inner surface of the bottom of the dry washing box 4, an installation box 8 is fixedly arranged at the top of the encircling card box 1, and a controller 9 and a blowing mechanism are fixedly arranged in the installation box 8.
as shown in fig. 2, the encircling clamp box 1 comprises two semicircular cylinders 10, one side of each semicircular cylinder 10 is hinged through a hinge, the other side of each semicircular cylinder 10 is fixed through a screw 11, the two semicircular cylinders 10 are connected together through a screw and a nut, and the encircling clamp box 1 encircles an electric insulator rod.
Example 2
as shown in fig. 3, embodiment 2 differs from embodiment 1 in that:
Deashing mechanism 3 include small-size motor 12, with brush-holder stud 13 that small-size motor 12 is connected with brush-holder stud outside evenly distributed's brush hair 14, brush-holder stud 1/3 symmetric distribution is in the both sides of backup pad 2, brush-holder stud 13 runs through dry washing case 4, small-size motor 12 is installed the lateral part of embracing card case 1 is on the surface, brush-holder stud 13 perpendicular to electric power insulator pole, the figure of deashing mechanism is 4-6, and it is rotatory to rely on small-size motor 12 to drive brush hair 14 and clean electric power insulator.
Example 3
As shown in fig. 4, embodiment 3 differs from embodiment 2 in that: the dry cleaning mechanism 5 comprises a chemical box 15 and a spray head connected with the chemical box, the chemical box 15 is connected with the spray head 16 through a conveying pipe, cleaning agents are filled in the chemical box 15, the chemical box 15 is respectively and fixedly arranged at two sides of the dry cleaning box 4,
the cleaning agent comprises the following raw materials of mixed filtrate of sodium chloride and rosin in parts by weight: 50-100 parts of sodium chloride and 40-60 parts of rosin, after the deashing of the deashed electric insulator is carried out through the spray head 16 by using the cleaning agent, the electric insulator can be dry-cleaned through the cleaning agent,
In addition, spraying mechanism 6 all fixes on the lateral wall of dry cleaning case 4, spraying mechanism 6 including spraying case 17 with shower nozzle 16, shower nozzle 16 is the two-way shower nozzle, the figure of shower nozzle 16 is 2, spraying case 17 also installs respectively in the both sides of dry cleaning case 4, be equipped with the solenoid valve in the shower nozzle 16, shower nozzle 16 respectively with the conveyer pipe of medicament case 15 and the duct connection of spraying case 17. The spraying box 17 is filled with corrosion-resistant coating, and the spraying box and the chemical box 15 are symmetrically distributed on two sides of the dry cleaning box 4. The spray head 16 is controlled by the controller 9, and the waste liquid collecting tank 7 can collect waste liquid scattered by the spray head 16 and collect the scattered waste liquid.
Example 4
as shown in fig. 5, embodiment 4 differs from embodiment 3 in that:
The blowing mechanism comprises an air compressor 18, an air pump 19 connected with the air compressor 18 and an elbow 20 fixedly connected with the air pump 19, wherein the elbow 20 penetrates through the encircling clamping box 1 and the dry washing box 4 and is in contact with an electric insulator. Air compressor 18 fixed mounting is in the install bin 8, and air pump 19 is connected with air compressor, and air pump 19 is connected with return bend 20, and return bend 20 stretches into in the dry washing case 4, return bend 20 are close to the electric power insulator, and after the chemical agent has dried the washing to the electric power insulator, sweep the electric power insulator through the mechanism of blowing, air compressor 18 will compress the air through air pump 19 right through return bend 20 chemical agent weathers in the dry washing case 4, guarantees the cleanliness of electric power insulator, air pump 19 passes through controller 9 control, return bend 20 can the dry washing case is buckled certain angle, sweeps the another side that can also sweep the electric power insulator to the one side of electric power insulator.
The controller 9 is fixedly arranged in the installation box 8, four control keys are arranged on the controller 9, and the controller 9 is electrically connected with the small motor 12, the electromagnetic valve and the air pump 19 respectively. The control keys respectively control the operation of the ash cleaning mechanism, the dry cleaning mechanism, the blowing mechanism and the spraying mechanism, and the cleaning, dry cleaning, blowing and spraying operations are carried out on the electric insulator. In addition, the installation box 8 is provided with a plug wire which can be externally connected with a power supply to provide required electric energy for the controller, the ash cleaning mechanism, the dry cleaning mechanism, the blowing mechanism and the spraying mechanism.
the utility model discloses a cleaning method, including following step:
Step 1: the controller controls the ash removal mechanism to remove ash from the electric insulator;
step 2: after the ash removal is finished, the dry cleaning mechanism is controlled by the controller to dry clean the power insulator by using a chemical agent;
and step 3: the controller controls the blowing mechanism to air-dry the surface of the electric power insulator, so that the chemical agent is dried;
And 4, step 4: and controlling the spraying mechanism to spray the surface of the electric insulator by the controller.
finally, the above embodiments are only used for illustrating the technical solutions of the present invention and not for limiting, and other modifications or equivalent replacements made by the technical solutions of the present invention by those of ordinary skill in the art should be covered within the scope of the claims of the present invention as long as they do not depart from the spirit and scope of the technical solutions of the present invention.

Claims (7)

1. The utility model provides an electric power insulator cleaning device which characterized in that: including embracing the card case, encircle the card case and fix on the electric power insulator pole, the bilateral symmetry of embracing card incasement wall is equipped with backup pad and deashing mechanism, be fixed with between the backup pad and dry the case of washing, be provided with fixed dry cleaning mechanism, spraying mechanism and the waste liquid collecting vat of being equipped with in the dry cleaning case, dry cleaning mechanism spraying mechanism all fixes dry on the lateral wall of washing the case, the waste liquid collecting vat is fixed dry on the bottom internal surface of washing the case, the fixed install bin that is provided with in top of embracing the card case, be provided with controller and the mechanism of blowing in the install bin.
2. An electric insulator cleaning device according to claim 1, characterised in that: the encircling clamping box comprises two semicircular cylinders, one sides of the two semicircular cylinders are hinged through hinges, and the other sides of the two semicircular cylinders are fixed through screws.
3. an electric insulator cleaning device according to claim 2, characterised in that: the ash removal mechanism comprises a small motor, a brush rod connected with the small motor and brush bristles uniformly distributed on the outer portion of the brush rod, the brush rod is symmetrically distributed on two sides of the supporting plate, and the brush rod penetrates through the dry washing box.
4. An electric power insulator cleaning apparatus as claimed in claim 3, wherein: the dry cleaning mechanism comprises a chemical box and a spray head connected with the chemical box, and cleaning agents are filled in the chemical box.
5. An electric power insulator cleaning apparatus as claimed in claim 4, wherein: the spraying mechanism comprises a spraying box and a spray head, the spray head is a two-way spray head, and an electromagnetic valve is arranged in the spray head.
6. An electric power insulator cleaning apparatus as claimed in claim 5, wherein: the blowing mechanism comprises an air compressor, an air pump connected with the air compressor and an elbow fixedly connected with the air pump, and the elbow penetrates through the encircling clamping box and the dry washing box.
7. An electric power insulator cleaning apparatus as claimed in claim 6, wherein: the controller is respectively and electrically connected with the small motor, the electromagnetic valve and the air pump.
CN201920330977.8U 2019-03-15 2019-03-15 Electric power insulator cleaning device Active CN209772842U (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
CN201920330977.8U CN209772842U (en) 2019-03-15 2019-03-15 Electric power insulator cleaning device

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
CN201920330977.8U CN209772842U (en) 2019-03-15 2019-03-15 Electric power insulator cleaning device

Publications (1)

Publication Number Publication Date
CN209772842U true CN209772842U (en) 2019-12-13

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ID=68798075

Family Applications (1)

Application Number Title Priority Date Filing Date
CN201920330977.8U Active CN209772842U (en) 2019-03-15 2019-03-15 Electric power insulator cleaning device

Country Status (1)

Country Link
CN (1) CN209772842U (en)

Cited By (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN109746210A (en) * 2019-03-15 2019-05-14 国网河南省电力公司南召县供电公司 A kind of electric insulator cleaning device and clean method
CN111570122A (en) * 2020-05-22 2020-08-25 南通大学 Control system suitable for automatic cleaning and coupling agent spraying equipment of multi-specification composite insulators
CN112331432A (en) * 2020-11-23 2021-02-05 杭州岳崎环保科技有限公司 Suspension type insulator paint repair equipment

Cited By (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN109746210A (en) * 2019-03-15 2019-05-14 国网河南省电力公司南召县供电公司 A kind of electric insulator cleaning device and clean method
CN111570122A (en) * 2020-05-22 2020-08-25 南通大学 Control system suitable for automatic cleaning and coupling agent spraying equipment of multi-specification composite insulators
CN111570122B (en) * 2020-05-22 2021-11-02 南通大学 Control system suitable for automatic cleaning and coupling agent spraying equipment of multi-specification composite insulators
CN112331432A (en) * 2020-11-23 2021-02-05 杭州岳崎环保科技有限公司 Suspension type insulator paint repair equipment

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