CN209772528U - Electrostatic spraying system suitable for large-scale disk seat spraying - Google Patents

Electrostatic spraying system suitable for large-scale disk seat spraying Download PDF

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Publication number
CN209772528U
CN209772528U CN201821938148.XU CN201821938148U CN209772528U CN 209772528 U CN209772528 U CN 209772528U CN 201821938148 U CN201821938148 U CN 201821938148U CN 209772528 U CN209772528 U CN 209772528U
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CN
China
Prior art keywords
spraying
rod body
electrostatic
system suitable
head rod
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Expired - Fee Related
Application number
CN201821938148.XU
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Chinese (zh)
Inventor
张健
王会元
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Tianjin Tongrui Spraying Co Ltd
Original Assignee
Tianjin Tongrui Spraying Co Ltd
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Tianjin Tongrui Spraying Co Ltd filed Critical Tianjin Tongrui Spraying Co Ltd
Priority to CN201821938148.XU priority Critical patent/CN209772528U/en
Application granted granted Critical
Publication of CN209772528U publication Critical patent/CN209772528U/en
Expired - Fee Related legal-status Critical Current
Anticipated expiration legal-status Critical

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Abstract

The utility model relates to an electrostatic spraying system suitable for large-scale disk seat spraying, including spray booth, electrostatic powder spraying device, delivery track and delivery bogie, its characterized in that: the lifting rotary unit consists of a lifting rotary rod, a bearing seat, a hydraulic cylinder, a clamping head, a motor, a driving gear, a driven gear and an installation column, wherein the lifting rotary rod consists of a convex rod body and a concave rod body which are mutually inserted. The utility model has the advantages of scientific and reasonable design, have spraying of high quality, economize people laborsaving, convenient operation, improve spraying efficiency, satisfy the environmental protection requirement, easily realize, be one kind have the static spraying system who is applicable to large-scale disk seat spraying of higher novelty.

Description

Electrostatic spraying system suitable for large-scale disk seat spraying
Technical Field
The utility model belongs to the spraying device field relates to an electrostatic spraying system, especially an electrostatic spraying system suitable for large-scale disk seat spraying.
Background
The valve is an important fluid control device in industry, relates to various departments of national economy, and is an important basic device for the development of the national economy. The valve mainly comprises a valve body, an opening and closing member and a valve cover, wherein a valve seat is arranged on the valve body, a valve rod drives an opening and closing piece (valve clack) of the valve to do lifting motion, and the valve clack is separated from and combined with the valve seat to open and close the valve.
after the valve is molded, it is necessary to spray the surface of the valve for the purpose of appearance, etc. The existing valve spraying mostly adopts an electrostatic spraying mode, and the electrostatic spraying is a spraying method which utilizes a high-voltage electrostatic electric field to make negatively charged paint particles directionally move along the opposite direction of the electric field and adsorb the paint particles on the surface of a workpiece.
At present, because the large valve seat is large in size and is not suitable for a hanging spraying mode, a conveying plate with a sliding rail arranged at the bottom is generally adopted to convey the large valve seat into a spraying chamber. However, the conveying plate is simple in structure, only can realize the conveying function, and cannot change the position of the valve seat, so that the position of the valve seat, which is in contact with the conveying plate, cannot be sprayed when the valve seat is sprayed, and the valve seat is required to be manually treated subsequently, so that the conveying plate is complex, manual work is wasted, and the spraying efficiency is reduced.
Through a search for a patent publication, no patent publication that is the same as the present patent application is found.
Disclosure of Invention
An object of the utility model is to overcome prior art's not enough, provide a simple structure, spraying be of high quality, economize people laborsaving, convenient operation, improve spraying efficiency, the easy electrostatic spraying system who is applicable to large-scale disk seat spraying who realizes.
The utility model provides a its technical problem take following technical scheme to realize:
The utility model provides an electrostatic spraying system suitable for spraying of large-scale disk seat, includes spray booth, electrostatic powder spraying device, delivery track and delivery wagon run through on the bottom surface of spray booth and be provided with a delivery track, the removal is installed on delivery track and is delivered the wagon, is provided with electrostatic powder spraying device, its characterized in that in the delivery booth: the lifting rotary unit consists of a lifting rotary rod, a bearing seat, a hydraulic cylinder, a clamping head, a motor, a driving gear, a driven gear and an installation column, wherein the lifting rotary rod consists of a convex rod body and a concave rod body which are mutually inserted, hydraulic cylinders are symmetrically arranged on the front and the back of the plate of the conveying trolley, a cylinder rod of each hydraulic cylinder is provided with an installing and rotating plate in a driving way, a bearing seat is arranged on the mounting plate, a concave head rod body is arranged on the bearing seat at the front end, a convex head rod body is arranged on the bearing seat at the rear side, a driven gear is in interference fit with the front end of the concave head rod body, a driving gear arranged on the mounting column is engaged at the driven gear, the driving gear is driven by a motor chain, the mounting column is mounted at the front end of the conveying track, and the front end of the concave head rod body is fixedly provided with a clamping head.
The clamping head is composed of an installation block, an air cylinder and a butting block, an installation hole for penetrating a concave head rod body and a convex head rod body is formed in the middle of the installation block, the concave head rod body is in interference fit with the installation hole, the air cylinders are installed on four sides of the installation hole, and the butting block is installed at the position of a cylinder rod of each air cylinder in a driving mode.
Moreover, the top of the abutting block is a block body with an arc surface.
And, the erection column be one "7" font erection column, serve the horizontal end of installing the erection column through the bearing frame on the vertical of erection column, the vertical end rigid mount of erection column is subaerial in the spray booth, install in proper order on the horizontal end of erection column with chain complex drive gear and driving gear, the motor pass through chain drive gear to the rotation of drive horizontal end, and then the rotation of drive driving gear.
And, still include air purifier the top of spray booth is opened there is an extraction opening, locates to install the draught fan at the extraction opening, and the draught fan passes through the entrance connection of pipeline and air purifier.
The utility model has the advantages that:
1. Before spraying, the valve seat is firstly installed on each rotary lifting unit, namely, the bearing seat on the rear side and the raised head rod body are firstly removed, then the valve seat is positioned at the clamping head and is tightly propped up by the propping and connecting block, and then the raised head rod body is inserted into the concave head rod body and the bearing seat on the rear side is installed on the installation plate; then the conveying trolley is started, the valve seat is conveyed into the spraying chamber, after the valve seat reaches a designated position, the hydraulic cylinder works to drive the valve seat to rise, then the conveying trolley moves backwards to mesh the driven gear and the driving gear, then the motor is started to complete the rotation of the valve seat, and then the spraying work of each valve seat in the spraying chamber is completed by matching with the action of the electrostatic powder spraying device. The spraying work of whole disk seat can be accomplished to the once spraying in the spray booth, avoids the work of the follow-up artifical additional spray that causes because of the spraying dead angle, saves the labour, has improved spraying efficiency. Meanwhile, through the design of the air purifier, the gas can be discharged into the atmosphere after being treated, and the environment-friendly requirement is met.
2. the utility model has the advantages of scientific and reasonable design, have spraying of high quality, economize people laborsaving, convenient operation, improve spraying efficiency, satisfy the environmental protection requirement, easily realize, be one kind have the static spraying system who is applicable to large-scale disk seat spraying of higher novelty.
drawings
Fig. 1 is a schematic structural view of the present invention;
FIG. 2 is a schematic structural view of the lifting and rotating unit of the present invention;
FIG. 3 is a schematic structural view of the mounting head of the present invention;
FIG. 4 is a schematic structural view of the male rod body and the female rod body of the present invention;
fig. 5 is the structure diagram of the mounting post assembled with the driving gear and the driving gear of the present invention.
Description of the reference numerals
1-spraying chamber, 2-air extraction opening, 3-electrostatic powder spraying device, 4-lifting rotating unit, 5-valve seat, 6-air purifier, 7-conveying track, 8-conveying trolley, 9-mounting column, 10-motor, 11-raised head rod body, 12-bearing seat, 13-butting block, 14-mounting block, 15-recessed head rod body, 16-hydraulic cylinder, 17-driven gear, 18-air cylinder, 19-mounting hole, 20-driving gear and 21-driving gear.
Detailed Description
The embodiments of the present invention will be described in detail with reference to the accompanying drawings:
The utility model provides an electrostatic spraying system suitable for large-scale disk seat spraying, includes spray booth 1, electrostatic powder spraying device 3, delivery track 7 and transport trolley 8 run through on the bottom surface of spray booth and be provided with a delivery track, move on the delivery track and install the transport trolley, be provided with electrostatic powder spraying device in the delivery booth, its innovation part lies in: the lifting rotary unit is composed of a lifting rotary rod, bearing seats 12, hydraulic cylinders 16, clamping heads, a motor 10, a driving gear, a driven gear 17 and mounting columns, the lifting rotary rod is composed of a convex rod body 11 and a concave rod body 15 which are mutually inserted, the hydraulic cylinders are symmetrically mounted on the front and back of a plate of the conveying trolley, the cylinder rods of the hydraulic cylinders are provided with mounting plates in a driving manner, the mounting plates are provided with the bearing seats, the bearing seats at the front ends are provided with the concave rod bodies, the bearing seats at the rear sides are provided with the convex rod bodies, the front ends of the concave rod bodies are in interference fit with the driven gears, the driven gears are engaged with driving gears 21 mounted on the mounting columns 9, the driving gears are driven by motor chains, and the mounting columns are mounted at the front ends of the conveying tracks, the front end of the concave head rod body is fixedly provided with a clamping head.
The clamping head is composed of an installation block 14, an air cylinder 18 and a butting block 13, an installation hole 19 for penetrating a concave head rod body and a convex head rod body is formed in the middle of the installation block, the concave head rod body is in interference fit with the installation hole, the air cylinders are installed on four sides of the installation hole, and the butting block is installed at the position of a cylinder rod of each air cylinder in a driving mode.
The top connecting block is a block body with the top part being an arc surface.
The erection column be one "7" font erection column, serve the horizontal end through the bearing frame installation erection column at the vertical of erection column, the vertical end of erection column is adorned admittedly subaerial in the spray booth, the horizontal of erection column is served and is installed in proper order with chain complex drive gear 20 and driving gear, the motor pass through chain drive gear to the rotation of drive horizontal end, and then the rotation of drive driving gear.
Still include air purifier 6 open at the top of spray booth has an extraction opening 2, locates to install the draught fan at the extraction opening, and the draught fan passes through the entrance connection of pipeline and air purifier.
Before spraying, the valve seat 5 is installed on each rotary lifting unit, namely, the bearing seat on the rear side and the raised head rod body are firstly removed, then the valve seat is positioned at the clamping head and is tightly propped through the propping block, and then the raised head rod body is inserted into the concave head rod body and the bearing seat on the rear side is installed on the installation plate; then the conveying trolley is started, the valve seat is conveyed into the spraying chamber, after the valve seat reaches a designated position, the hydraulic cylinder works to drive the valve seat to rise, then the conveying trolley moves backwards to mesh the driven gear and the driving gear, then the motor is started to complete the rotation of the valve seat, and then the spraying work of each valve seat in the spraying chamber is completed by matching with the action of the electrostatic powder spraying device. The spraying work of whole disk seat can be accomplished to the once spraying in the spray booth, avoids the work of the follow-up artifical additional spray that causes because of the spraying dead angle, saves the labour, has improved spraying efficiency. Meanwhile, through the design of the air purifier, the gas can be discharged into the atmosphere after being treated, and the environment-friendly requirement is met.
Although the embodiments of the present invention and the accompanying drawings are disclosed for illustrative purposes, those skilled in the art will appreciate that: various substitutions, changes and modifications are possible without departing from the spirit and scope of the present invention and the appended claims, and therefore, the scope of the present invention is not limited to the disclosure of the embodiments and the accompanying drawings.

Claims (5)

1. The utility model provides an electrostatic spraying system suitable for spraying of large-scale disk seat, includes spray booth, electrostatic powder spraying device, delivery track and delivery wagon run through on the bottom surface of spray booth and be provided with a delivery track, the removal is installed on delivery track and is delivered the wagon, is provided with electrostatic powder spraying device, its characterized in that in the delivery booth: the lifting rotary unit consists of a lifting rotary rod, a bearing seat, a hydraulic cylinder, a clamping head, a motor, a driving gear, a driven gear and an installation column, wherein the lifting rotary rod consists of a convex rod body and a concave rod body which are mutually inserted, hydraulic cylinders are symmetrically arranged on the front and the back of the plate of the conveying trolley, a cylinder rod of each hydraulic cylinder is provided with an installing and rotating plate in a driving way, a bearing seat is arranged on the mounting plate, a concave head rod body is arranged on the bearing seat at the front end, a convex head rod body is arranged on the bearing seat at the rear side, a driven gear is in interference fit with the front end of the concave head rod body, a driving gear arranged on the mounting column is engaged at the driven gear, the driving gear is driven by a motor chain, the mounting column is mounted at the front end of the conveying track, and the front end of the concave head rod body is fixedly provided with a clamping head.
2. The electrostatic spraying system suitable for spraying large valve seats according to claim 1, wherein: the clamping head is composed of an installation block, an air cylinder and a butting block, an installation hole for penetrating a concave head rod body and a convex head rod body is formed in the middle of the installation block, the concave head rod body is in interference fit with the installation hole, the air cylinders are installed on four sides of the installation hole, and the butting block is installed at the position of a cylinder rod of each air cylinder in a driving mode.
3. An electrostatic coating system suitable for coating large valve seats according to claim 2, wherein: the top connecting block is a block body with the top part being an arc surface.
4. The electrostatic spraying system suitable for spraying large valve seats according to claim 1, wherein: the erection column be one "7" font erection column, serve the horizontal end through the bearing frame installation erection column at the vertical of erection column, the vertical end of erection column is adorned admittedly subaerial in the spray booth, the horizontal of erection column is served and is installed in proper order with chain complex drive gear and driving gear, the motor pass through chain drive gear to the rotation of drive horizontal end, and then the rotation of drive driving gear.
5. the electrostatic spraying system suitable for spraying large valve seats according to claim 1, wherein: still include air purifier the top of spray booth is opened there is an extraction opening, locates to install the draught fan at the extraction opening, and the draught fan passes through the entrance connection of pipeline and air purifier.
CN201821938148.XU 2018-11-23 2018-11-23 Electrostatic spraying system suitable for large-scale disk seat spraying Expired - Fee Related CN209772528U (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
CN201821938148.XU CN209772528U (en) 2018-11-23 2018-11-23 Electrostatic spraying system suitable for large-scale disk seat spraying

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
CN201821938148.XU CN209772528U (en) 2018-11-23 2018-11-23 Electrostatic spraying system suitable for large-scale disk seat spraying

Publications (1)

Publication Number Publication Date
CN209772528U true CN209772528U (en) 2019-12-13

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ID=68787520

Family Applications (1)

Application Number Title Priority Date Filing Date
CN201821938148.XU Expired - Fee Related CN209772528U (en) 2018-11-23 2018-11-23 Electrostatic spraying system suitable for large-scale disk seat spraying

Country Status (1)

Country Link
CN (1) CN209772528U (en)

Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN112108289A (en) * 2020-08-31 2020-12-22 杭州山立净化设备股份有限公司 Filter spraying equipment suitable for chain type conveying and spraying method thereof
CN115672588A (en) * 2022-12-12 2023-02-03 甘肃宝利康耐磨材料有限公司 Silicon carbide powder spraying production line and spraying method

Cited By (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN112108289A (en) * 2020-08-31 2020-12-22 杭州山立净化设备股份有限公司 Filter spraying equipment suitable for chain type conveying and spraying method thereof
CN112108289B (en) * 2020-08-31 2022-06-03 杭州山立净化设备股份有限公司 Filter spraying equipment suitable for chain type conveying and spraying method thereof
CN115672588A (en) * 2022-12-12 2023-02-03 甘肃宝利康耐磨材料有限公司 Silicon carbide powder spraying production line and spraying method
CN115672588B (en) * 2022-12-12 2024-01-26 甘肃宝利康耐磨材料有限公司 Silicon carbide powder spraying production line and spraying method

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GR01 Patent grant
GR01 Patent grant
CF01 Termination of patent right due to non-payment of annual fee
CF01 Termination of patent right due to non-payment of annual fee

Granted publication date: 20191213

Termination date: 20211123