CN209759735U - Dense mesh type safety net production equipment - Google Patents

Abstract

The utility model discloses a close mesh formula safety net production facility, including blowing spool, the winding up roller of unreeling in advance, the structure of rectifying, blowing roller, bordure ware, sewing machine, button sewing machine, storage frame and controller, the structure of rectifying including rectifying frame, first roller, the second roller, photoelectric eye and the mounting bracket of rectifying, the frame of rectifying sets up subaerially, the mounting bracket is rotationally installed in the frame of rectifying, first roller and the second roller of rectifying rotate respectively and set up on the mounting bracket of rectifying, be provided with electric putter in the frame of rectifying, electric putter's telescopic link is articulated with the mounting bracket, install two photoelectric eyes in the frame of rectifying, photoelectric eye sets up both ends around the second roller of rectifying respectively. The utility model provides the high degree of automation of close mesh formula safety net production has improved the production efficiency and the quality of close mesh formula safety net.

Description

Dense mesh type safety net production equipment

Technical Field

The utility model relates to a safety net production technical field, concretely relates to close mesh formula safety net production facility.

Background

With the rapid development of infrastructure, the production environment on site and around is further improved, the occurrence of falling injury is prevented, and the influence of site construction on the local environment is reduced, so that the demand of the dense mesh safety net is rapidly increased.

SUMMERY OF THE UTILITY MODEL

the utility model provides a to above-mentioned problem, a close mesh formula safety net production facility is provided, has improved the degree of automation of close mesh formula safety net production, has improved the production efficiency and the quality of close mesh formula safety net.

The utility model provides a technical problem's technical scheme does:

a dense mesh type safety net production device comprises a discharging scroll, a pre-discharging scroll, a deviation rectifying structure, a discharging roller, a binding device, a sewing machine, a button sewing machine, a storage rack and a controller, wherein the discharging scroll is rotatably arranged on a pre-discharging rack, the pre-discharging scroll comprises a first driving roller and a first driven roller which are arranged in parallel, the first driving roller and the first driven roller are respectively rotatably arranged on the pre-discharging rack and are driven to rotate by a first motor, the first motor is arranged on the pre-discharging rack, the deviation rectifying structure comprises a deviation rectifying rack, a first deviation rectifying roller, a second deviation rectifying roller, a photoelectric eye and a mounting rack, the deviation rectifying rack is arranged on the ground, the mounting rack is rotatably arranged on the deviation rectifying rack, the first deviation rectifying roller and the second deviation rectifying roller are respectively rotatably arranged on the mounting rack, and the deviation rectifying rack is provided with an electric push rod, the telescopic rod of the electric push rod is hinged with the mounting frame, two photoelectric eyes are mounted on the deviation rectifying frame, the photoelectric eyes are respectively arranged at the front end and the rear end of the second deviation rectifying roller, the discharging roller comprises a second driving roller and a second driven roller which are arranged in parallel, the second driving roller and the second driven roller are respectively rotatably arranged on the deviation rectifying frame, the second driving roller is driven to rotate by a second motor, the second motor is arranged on the deviation rectifying frame, a conveying belt is arranged on the right side of the deviation rectifying frame, the conveying belt is arranged on the ground, edge wrapping devices are respectively arranged on the front side and the rear side of the upper end of the conveying belt, two sewing machines are respectively arranged on the front side and the rear side of the upper end of the conveying belt, the sewing machines are arranged on the right side of the edge wrapping device, a nail buckling frame is arranged on the right side of the conveying belt, a nail buckling frame is mounted on the nail buckling frame, the, the material receiving roller is arranged on the storage frame in a rotating mode and comprises a third driving roller and a third driven roller which are arranged in parallel, the third driving roller and the third driven roller are arranged on the storage frame in a rotating mode respectively, the third driving roller is driven to rotate by a third motor, the third motor is arranged on the storage frame, and the first motor, the photoelectric eye, the electric push rod, the second motor, the button sewing machine and the third motor are electrically connected with the controller respectively.

Furthermore, the two ends of the first driven roller are rotatably arranged on a first mounting plate, the first mounting plate is slidably arranged on the pre-placing rack, and a first spring is arranged between the first mounting plate and the pre-placing rack.

Further, put in advance and be provided with two U type grooves in the frame, the both ends of blowing spool rotate respectively and set up in two U type inslots, the one end in every U type groove all articulates on having a chain, the chain meshing has three gear, and three gear all rotates and sets up in putting in advance the frame, and wherein first gear an and second gear b set up respectively in putting left upper and lower both ends of frame in advance, third gear c is rotatory by fourth motor drive, the fourth motor is connected with the controller electricity.

Further, the lower extreme of putting the frame in advance is provided with the gyro wheel, subaerial being provided with gyro wheel complex ground rail, ground rail fore-and-aft direction sets up.

furthermore, the left side of the deviation rectifying frame is hinged with a discharging synchronous swing rod, the free end of the discharging synchronous swing rod rotates to be provided with a synchronous rotating shaft, a displacement sensor is arranged between the discharging synchronous swing rod and the deviation rectifying frame, two ends of the displacement sensor are hinged with the discharging synchronous swing rod and the deviation rectifying frame respectively, and the displacement sensor is electrically connected with the controller.

The effects provided in the contents of the present invention are only the effects of the embodiments, not all the effects of the present invention, and one of the above technical solutions has the following advantages or advantageous effects:

1. the utility model discloses a roll-up roller pulls out the cloth from the blowing spool in advance, adjust the cloth to the intermediate position through the structure of rectifying, carry the cloth to next process through the traction of blowing roller, wrap the rope at the edge of cloth through the bordure, sew up the edge of cloth through the sewing machine, the rethread button sewing machine carries out the button sewing on the cloth, collect the close mesh net of processing completion through the storage frame, accomplish the production work of close mesh net, the whole course of work is controlled by the controller, the degree of automation of close mesh formula safety net production has been improved, the production efficiency and the quality of close mesh formula safety net have been improved; the edge of cloth is surveyed through two photoelectricity eyes, the information transfer that will gather gives the controller, the position of cloth is judged according to the position at cloth edge place to the controller, thereby judge whether the cloth has the skew, controller control electric putter action makes the mounting bracket take place the rotation skew, thereby adjust the height of the front and back end of first roller and the second roller of rectifying, the cloth of laminating on first roller and the second roller of rectifying moves to the higher one end of first roller and the second roller of rectifying, in order to realize the adjustment of cloth skew.

2. the utility model discloses a both ends of first driven roll are rotated and are set up on first mounting panel, first mounting panel slides and sets up in putting the frame in advance, be provided with first spring between first mounting panel and the play frame in advance, first spring makes first driven roll have the trend that removes to first drive roll, makes through first spring and produces the extrusion force between first drive roll and the first driven roll, and the roll-up roll of unreeling in advance under the effect of extrusion force pulls out the cloth from the blowing spool through frictional force.

3. The utility model discloses a be provided with two U type grooves in the frame of putting in advance, the both ends of blowing spool are rotated respectively and are set up at two U type inslots, through the design in U type groove, have satisfied the rotatable demand of blowing spool on the one hand, and on the other hand is convenient for take out the blowing spool and put into through U type groove open-ended design, through articulating U type groove on the chain, through the upper and lower position in fourth motor drive chain regulation U type groove to promote the blowing spool to suitable height.

4. The utility model discloses a lower extreme of putting the frame in advance is provided with the gyro wheel, subaerial be provided with gyro wheel complex ground rail, ground rail fore-and-aft direction sets up to can promote put the frame in advance and at subaerial back-and-forth movement, in order to with the epaxial cloth of blowing adjustment around suitable position.

5. The utility model discloses a be provided with displacement sensor between the synchronous pendulum rod of blowing and the frame of rectifying, judge the elasticity degree of laminating in the epaxial cloth of synchronous pivot according to the numerical value that displacement sensor detected to this judges that the speed of unwinding roller and blowing roller blowing is the same in advance, and the rotational speed through first motor of controller control and second motor makes the unwinding roller in advance the same with the blowing speed of blowing roller.

Drawings

Fig. 1 is a schematic view of the overall structure of the main viewing direction of the present invention;

FIG. 2 is a vertical cross-sectional view of the pre-placement frame;

FIG. 3 is a top view of a deviation correcting structure portion;

FIG. 4 is an enlarged view of portion I of FIG. 1;

FIG. 5 is a schematic view of the mounting position of the displacement sensor;

In the figure, the feeding reel 1, the U-shaped groove 11, the chain 12, the gear 13, the first gear 13a, the second gear 13b, the third gear 13c, the fourth motor 14, the pre-unwinding roller 2, the pre-unwinding frame 21, the roller 211, the ground rail 212, the first driving roller 22, the first driven roller 23, the first mounting plate 231, the first spring 232, the first motor 24, the deviation rectifying structure 3, the deviation rectifying frame 31, the first deviation rectifying roller 32, the second deviation rectifying roller 33, the mounting frame 34, the electric push rod 35, the photoelectric eye 36, the feeding synchronous swing rod 37, the synchronous rotating shaft 371, the displacement sensor 372, the feeding roller 4, the second driving roller 41, the second driven roller 42, the edge covering device 5, the conveyor belt 51, the sewing machine 6, the button sewing machine 7, the button fixing frame 71, the storage frame 8, the material receiving roller 81, the third driving roller 82 and the third driven roller 83.

Detailed Description

In order to clearly illustrate the technical features of the present invention, the present invention is explained in detail by the following embodiments in combination with the accompanying drawings. The following disclosure provides many different embodiments, or examples, for implementing different features of the invention. In order to simplify the disclosure of the present invention, the components and arrangements of specific examples are described below. Furthermore, the present invention may repeat reference numerals and/or letters in the various examples. This repetition is for the purpose of simplicity and clarity and does not in itself dictate a relationship between the various embodiments and/or configurations discussed. It should be noted that the components illustrated in the figures are not necessarily drawn to scale. Descriptions of well-known components and processing techniques and processes are omitted so as to not unnecessarily limit the invention.

a dense mesh type safety net production device comprises a discharging reel 1, a pre-discharging reel 2, a deviation rectifying structure 3, a discharging roller 4, a binding device 5, a sewing machine 6, a button sewing machine 7, a storage frame 8 and a controller, wherein the discharging reel 1 is rotatably arranged on a pre-discharging frame 21, the pre-discharging reel 2 comprises a first driving roller 22 and a first driven roller 23 which are arranged in parallel, the first driving roller 22 and the first driven roller 23 are respectively rotatably arranged on the pre-discharging frame 21, the first driving roller 22 is driven to rotate by a first motor 24, the first motor 24 is arranged on the pre-discharging frame 21, the deviation rectifying structure 3 comprises a deviation rectifying frame 31, a first deviation rectifying roller 32, a second deviation rectifying roller 33, a photoelectric eye 36 and a mounting frame 34, the frame 31 is arranged on the ground, the mounting frame 34 is rotatably arranged on the deviation rectifying frame 31, a first implementation mode is connected with the mounting frame through a rotating disc so as to realize the rotation of the deviation rectifying, the first deviation rectifying roller 32 and the second deviation rectifying roller 33 are respectively rotatably arranged on an installation frame 34, an electric push rod 35 is arranged on the deviation rectifying frame 31, an expansion link of the electric push rod 35 is hinged with the installation frame 34 and is hinged at the front side of the installation frame, two photoelectric eyes 36 are arranged on the deviation rectifying frame 31 and are respectively arranged at the front end and the rear end of the second deviation rectifying roller 33, the edges of the cloth are detected through the two photoelectric eyes, the acquired information is transmitted to a controller, the controller judges the position of the cloth according to the position of the edge of the cloth so as to judge whether the cloth has deviation or not, the controller controls the electric push rod to act so that the installation frame is rotationally deviated, the heights of the front end and the rear end of the first deviation rectifying roller 32 and the second deviation rectifying roller 33 are adjusted, the cloth attached to the first deviation rectifying roller 32 and the second deviation rectifying roller 33 moves to the higher end of the first deviation rectifying roller 32 and the second deviation rectifying roller 33, so as to realize the adjustment of the cloth offset. The discharging roller 4 comprises a second driving roller 41 and a second driven roller 42 which are arranged in parallel, the second driving roller 41 and the second driven roller 42 are respectively rotatably arranged on the deviation rectifying frame 31, the second driving roller 41 is driven to rotate by a second motor, the second motor is arranged on the deviation rectifying frame 31, a conveying belt 51 is arranged on the right side of the deviation rectifying frame 31 and is arranged on the ground, the front side and the rear side of the upper end of the conveying belt are respectively provided with an edge wrapping device 5, the front side and the rear side of the upper end of the conveying belt 51 are respectively provided with two sewing machines 6, the sewing machines 6 are arranged on the right side of the edge wrapping device 5, the right side of the conveying belt 51 is provided with a nail buckling frame 71, the nail buckling frame 71 is provided with a nail buckling machine 7, the storage frame 8 is arranged on the right side of the nail buckling frame 71, the storage frame 8 is rotatably provided with a material receiving roller 81, the material receiving roller 81 comprises a third driving roller 82 and a third driven roller 83 which are arranged in parallel, the third driving roller 82 and the third driven roller 83 are respectively rotatably arranged on the storage rack 8, the third driving roller and the third driven roller can relatively slide, a spring is arranged to enable the third driving roller and the third driven roller to generate extrusion force, the structure of the third driving roller is the same as that of the pre-unwinding winding roller 2, the third driving roller 82 is driven to rotate by a third motor, the third motor is arranged on the storage rack 8, the first motor 24, the photoelectric eye 36, the electric push rod 35, the second motor, the button sewing machine 7 and the third motor are respectively electrically connected with a controller, and the controller is made of a PLC and can be manually controlled and arranged on the ground. The utility model discloses a 2 take-up rolls of unreeling in advance tear the cloth from the blowing spool, adjust the cloth to the intermediate position through structure 3 of rectifying, carry the cloth to next process through the traction of blowing roller 4, with the rope package at the edge of cloth through bordure 5, sew up the edge with the edge of cloth through sewing machine 6, rethread button sewing machine 7 carries out the button on the cloth, collect the dense mesh net of processing completion through storage frame 8, accomplish the production work of dense mesh net, whole the work is controlled by the controller, the degree of automation of dense mesh formula safety net production has been improved, the production efficiency and the quality of dense mesh formula safety net have been improved.

Further, the both ends of first driven roller 23 are rotated and are set up on first mounting panel 231, first mounting panel 231 slides and sets up on putting frame 21 in advance, be provided with first spring 232 between first mounting panel 231 and the putting frame 21 in advance, first spring 232 makes first driven roller 23 have the trend to first drive roller 22 removal, makes through first spring 232 and produces the extrusion force between first drive roller and the first driven roller, and the roll-up roller that unreels in advance under the effect of extrusion force is through frictional force with the cloth from the blowing spool and tear out. The third driving roller and the third driven roller and the second driving roller and the second driven roller can slide relatively, and the pre-unwinding roller 2 has a structure which is the same as that of the pre-unwinding roller and is provided with a spring to generate extrusion force.

Further, put frame 21 in advance on be provided with two U type grooves 11, the both ends of blowing spool 1 are rotated respectively and are set up in two U type grooves 11, and the one end in every U type groove 11 all articulates on having a chain 12, the meshing of chain 12 has three gear 13, and three gear 13 all rotates and sets up on putting frame 21 in advance, wherein first gear 13a and second gear 13b set up respectively in putting the left upper and lower both ends of frame 21 in advance, third gear 13c is rotatory by the drive of fourth motor 14, fourth motor 14 is connected with the controller electricity. The utility model discloses a be provided with two U type grooves 11 on the frame 21 of putting in advance, blowing spool 1's both ends are rotated respectively and are set up in two U type grooves 11, through the design in U type groove, have satisfied the rotatable demand of blowing spool on the one hand, and on the other hand is convenient for take out the blowing spool and put into through U type groove open-ended design, through articulating U type groove on the chain, through the upper and lower position in fourth motor drive chain regulation U type groove to promote the blowing spool to suitable height.

Further, the lower end of the pre-placing frame 21 is provided with a roller 211, a ground rail 212 matched with the roller 211 is arranged on the ground, and the ground rail 212 is arranged in the front-back direction. The utility model discloses a lower extreme of putting frame 21 in advance is provided with gyro wheel 211, subaerial be provided with gyro wheel 211 complex ground rail 212, ground rail 212 fore-and-aft direction sets up to can promote to put the frame in advance at subaerial back-and-forth movement, in order to with the epaxial cloth adjustment of blowing suitable position around.

Further, the left side of frame 31 of rectifying is articulated to have the synchronous pendulum rod 37 of blowing, and the free end tip of the synchronous pendulum rod 37 of blowing rotates and is provided with synchronous pivot 371, be provided with displacement sensor 372 between the synchronous pendulum rod 37 of blowing and the frame 31 of rectifying, as another embodiment, displacement sensor's one end articulates on a connecting rod, connecting rod and the pivot fixed connection of the synchronous pendulum rod of blowing, displacement sensor's the other end is articulated with the frame of rectifying, displacement sensor 372's both ends are articulated with the synchronous pendulum rod 37 of blowing and the frame 31 of rectifying respectively, displacement sensor 372 is connected with the controller electricity. The utility model discloses a be provided with displacement sensor 372 between the synchronous pendulum rod 37 of blowing and the frame 31 of rectifying, judge the elasticity degree of laminating in synchronous pivot 371 cloth according to the numerical value that displacement sensor detected to this judges that the speed of unreeling roller 2 and 4 blowing of blowing roller is the same in advance, and the rotational speed through first motor of controller control and second motor makes the blowing speed of unreeling roller and blowing roller the same in advance.

Although the above description has been described with reference to the accompanying drawings, it is not intended to limit the scope of the present invention, and on the basis of the technical solution of the present invention, various modifications or variations that can be made by those skilled in the art without creative efforts are still within the scope of the present invention.

Claims (5)

1. the utility model provides a close mesh formula safety net production facility, its characterized in that, including blowing spool (1), unreel in advance winding up roller (2), rectify structure (3), blowing roller (4), bordure ware (5), sewing machine (6), button sewing machine (7), storage frame (8) and controller, blowing spool (1) rotate and set up in putting frame (21) in advance, unreel in advance winding up roller (2) including parallel arrangement's first drive roll (22), first driven roll (23), first drive roll (22) rotate respectively with first driven roll (23) and set up in putting frame (21) in advance, just first drive roll (22) are rotatory by first motor (24) drive, first motor (24) set up in putting frame (21) in advance, structure (3) of rectifying including rectifying frame (31), first rectifying roller (32), second rectifying deflection roller (33), Photoelectric eyes (36) and a mounting rack (34), the deviation rectifying rack (31) is arranged on the ground, the mounting rack (34) is rotatably arranged on the deviation rectifying rack (31), the first deviation rectifying roller (32) and the second deviation rectifying roller (33) are respectively rotatably arranged on the mounting rack (34), an electric push rod (35) is arranged on the deviation rectifying rack (31), an expansion rod of the electric push rod (35) is hinged with the mounting rack (34), the deviation rectifying rack (31) is provided with two photoelectric eyes (36), the photoelectric eyes are respectively arranged at the front end and the rear end of the second deviation rectifying roller (33), the discharging roller (4) comprises a second driving roller (41) and a second driven roller (42) which are arranged in parallel, the second driving roller (41) and the second driven roller (42) are respectively rotatably arranged on the deviation rectifying rack (31), and the second driving roller (41) is driven to rotate by a second motor, the second motor is arranged on the deviation rectifying frame (31), the right side of the deviation rectifying frame (31) is provided with a conveyor belt (51), the conveyor belt is arranged on the ground, the front side and the rear side of the upper end of the conveyor belt are respectively provided with an edge wrapping device (5), the front side and the rear side of the upper end of the conveyor belt (51) are respectively provided with two sewing machines (6), the sewing machines (6) are arranged on the right side of the edge wrapping device (5), the right side of the conveyor belt (51) is provided with a button sewing frame (71), the button sewing frame (71) is provided with a button sewing machine (7), the storage frame (8) is arranged on the right side of the button sewing frame (71), the storage frame (8) is rotatably provided with a material collecting roller (81), the material collecting roller (81) comprises a third driving roller (82) and a third driven roller (83) which are arranged in parallel, the third driving roller (82) and the third driven roller (83) are respectively rotatably arranged on the storage frame (8), and the third driving roller (82) is driven to rotate by a third motor, the third motor is arranged on the storage rack (8), and the first motor (24), the photoelectric eye (36), the electric push rod (35), the second motor, the button sewing machine (7) and the third motor are respectively and electrically connected with the controller.

2. The safety net manufacturing apparatus of claim 1, wherein both ends of the first driven roller (23) are rotatably installed on a first installation plate (231), the first installation plate (231) is slidably installed on the pre-placing frame (21), and a first spring (232) is installed between the first installation plate (231) and the pre-placing frame (21).

3. The fine mesh safety net production equipment according to claim 1, wherein two U-shaped grooves (11) are formed in the pre-placing rack (21), two ends of the discharging reel (1) are respectively and rotatably arranged in the two U-shaped grooves (11), one end of each U-shaped groove (11) is hinged to a chain (12), the chains (12) are meshed with three gears (13), the three gears (13) are respectively and rotatably arranged on the pre-placing rack (21), a first gear (13a) and a second gear (13b) are respectively arranged at the upper end and the lower end of the left side of the pre-placing rack (21), a third gear (13c) is driven to rotate by a fourth motor (14), and the fourth motor (14) is electrically connected with the controller.

4. The fine mesh safety net production equipment according to claim 1, wherein the lower end of the pre-placing frame (21) is provided with a roller (211), the ground is provided with a ground rail (212) matched with the roller (211), and the ground rail (212) is arranged in the front-back direction.

5. The fine mesh safety net production equipment as claimed in claim 1, wherein a discharging synchronous swing rod (37) is hinged to the left side of the deviation rectifying frame (31), a synchronous rotating shaft (371) is rotatably arranged at the end part of the free end of the discharging synchronous swing rod (37), a displacement sensor (372) is arranged between the discharging synchronous swing rod (37) and the deviation rectifying frame (31), two ends of the displacement sensor (372) are respectively hinged to the discharging synchronous swing rod (37) and the deviation rectifying frame (31), and the displacement sensor (372) is electrically connected with the controller.