CN209759634U - Electroplating transfer machine exhaust mechanism - Google Patents

Abstract

the utility model provides an electroplating transfer machine exhaust mechanism belongs to the electroplating device field, including setting up the subassembly of airing exhaust in solution tank upper end both sides, single groove wind channel, main wind channel and fan, every subassembly of airing exhaust corresponds a single groove wind channel setting, the subassembly of airing exhaust includes fan housing and door shield, fan housing wind cavity and inlet scoop, the inside of inlet scoop intercommunication wind cavity and solution tank, the one end and the single groove wind channel intercommunication in wind cavity, single groove wind channel and main wind channel intercommunication, the one end in single groove wind channel is kept away from in the main wind channel is established to the fan, the one end that the fan housing is close to the solution tank is established to the door shield, the height that highly is less than the inlet scoop of terminal surface under the door shield. The utility model discloses simple structure, it is effectual to induced draft, no leakage, energy-concerving and environment-protective.

Description

Electroplating transfer machine exhaust mechanism

Technical Field

The utility model belongs to the field of electroplating equipment, a electroplating transfer machine exhaust mechanism is related to.

Background

Electroplating is a process of plating a thin layer of other metals or alloys on the surface of some metals by using the principle of electrolysis, and is a process of attaching a layer of metal film on the surface of a metal or other material product by using the action of electrolysis, thereby having the effects of preventing metal oxidation (such as corrosion), improving wear resistance, conductivity, light reflection, corrosion resistance (such as copper sulfate and the like), enhancing the appearance and the like.

At present, the electroplating process is mostly finished by adopting an electroplating automatic production line, and the electroplating production line can be divided into the following steps according to the production mode: the electroplating production line can be divided into a rack plating production line, a barrel plating production line, a continuous plating production line, a brush plating production line, an annular plating production line, a linear gantry plating production line, a plastic plating automatic production line and the like according to the electroplating mode, wherein the rack plating production line can complete the electroplating process of larger parts and is widely applied in the treatment process of large parts.

The rack plating production line is at the in-process of production, need immerse the part in the solution tank, at the in-process of electroplating, because high temperature and chemical reaction, can produce waste gas, the discharge of waste gas can influence operational environment, make in the environment, high temperature steam's capacity is too big, and then influence operational environment's humidity, and automation line is arranging and needs many circuit arrangement, moist operational environment is unfavorable for the long-term use of circuit, there is very big potential safety hazard, consequently need timely absorb gas and the evacuation.

The conventional technology is that bilateral air draft hoods are arranged at the edge of a plating bath, a plurality of air draft strip seams are arranged in the length direction of the air draft hoods, and the variable cross-section design and manufacturing are adopted inside the air draft hoods to ensure uniform air volume. The plurality of air draft hoods are connected with a main air duct (with variable cross section) of the production line, and form the whole ventilation system with the waste gas treatment tower and the ventilator.

the two wind hoods exhaust air to cover a space of 0.3m above the liquid level of the plating tank, air pressure loss is caused due to large space, the waste gas cannot be guaranteed to be completely sucked into the wind hoods, the workshop environment is polluted, when a part-hanger enters and exits the plating tank, the solution in the tank inevitably causes vertical stirring, the waste gas amount is increased, meanwhile, the exhaust air cannot be changed along with the deterioration of working conditions, more waste gas is dissipated into the working environment, and the driving source of the structure operates according to rated power, so that resource waste is caused, and the energy consumption is high.

SUMMERY OF THE UTILITY MODEL

The to-be-solved problem of the utility model is to provide an electroplating transfer machine exhaust mechanism, simple structure, it is effectual to induced draft, no leakage, energy-concerving and environment-protective.

in order to solve the technical problem, the utility model discloses a technical scheme is: the electroplating automation line exhaust mechanism comprises exhaust assemblies, single-groove air channels, a main air channel and fans, wherein the exhaust assemblies, the single-groove air channels, the main air channel and the fans are arranged on two sides of the upper end of a solution tank;

the door cover is arranged at one end, close to the solution tank, of the fan cover, and the height of the lower end face of the door cover is lower than that of the air suction opening.

Furthermore, the solution tank is provided with a plurality of assembly lines, the single-tank air channel corresponding to each air exhaust assembly is communicated with the main air channel, and the fan is provided with a frequency converter.

furthermore, the number of the air suction openings is multiple, and the section of the air cavity is gradually increased from one end far away from the single-groove air channel to one end close to the single-groove air channel.

Furthermore, the lower end of the door shield is 20-100 mm away from the upper end face of liquid in the solution tank, the lower end of the door shield extends downwards into the solution tank, and the door shield is clamped on the air shield.

furthermore, one side of the lower end of the door cover, which is far away from the fan cover, is hinged with a turning plate, the upper end of the fan cover is provided with a driving assembly, the driving assembly drives the turning plate to rotate relative to the door cover, the lower limit position of the turning plate is horizontally arranged, the lower end of the door cover is provided with a horizontal section extending towards the turning plate, and the turning plate is arranged in a contact manner with the horizontal section in a horizontal state.

Furthermore, the driving assembly comprises a driving motor, a driving shaft, a driving wheel and a driving belt, the fan housing comprises a first partition plate, the driving motor is fixedly arranged on the first partition plate, the driving shaft is fixedly arranged on the first partition plate through a supporting frame, the driving shaft is rotatably connected with the supporting frame relative to the supporting frame, the axis of the driving shaft is parallel to the longitudinal center line of the turning plate, the driving wheel is fixedly arranged on the driving shaft and is coaxial with the driving shaft, the output shaft of the driving motor is fixedly connected with the driving shaft, one end of the driving belt is fixedly arranged on the driving shaft, and the other end of the driving belt is fixedly connected with the turning plate.

Furthermore, the driving wheels and the driving belts are matched and arranged into two sets and are distributed and uniformly distributed relative to the driving shafts, the driving belts are guided by the first idler wheels and the second idler wheels and then fixedly connected with the turning plates, the first idler wheels are fixedly arranged on the inner side of the fan cover, the second idler wheels are fixedly arranged on the door cover, the second idler wheels are arranged between the door cover and the fan cover, the driving belts pass through the door cover and are fixedly connected with the turning plates after being guided by the lower ends of the first idler wheels and the upper ends of the second idler wheels, and the positions, corresponding to the driving belts, of the door cover are provided with avoiding holes.

Further, the drive shaft is equipped with the fixed block, the lower extreme of fixed block is equipped with vertical decurrent guide post, is equipped with the bottom plate on the first baffle, be equipped with the guide way on the bottom plate, the central line of guide way and the central line parallel arrangement of drive shaft, the guide post sets up in the guide way and the two sliding connection.

furthermore, one side of the fixed block is provided with an induction sheet, the bottom plate is provided with an induction switch, the induction sheet is matched with the induction switch, the upper limit position and the lower limit position of the turning plate are used for triggering the induction switch, one side of the fixed block, which is far away from the induction sheet, is provided with a stop plate, and the stop plate is in contact with the inner wall of the fan housing in the horizontal state of the turning plate.

Furthermore, turn over the board and include outer capping and inner capping, the longitudinal one side of outer capping articulates on the door casing through hinge structure, the opposite side through the activity pivot with inner capping is articulated, the driving band with inner capping's upper end fixed connection, outer capping's upper end is equipped with right inner capping rotation angle carries out spacing angle limiting plate.

Compared with the prior art, the utility model has the advantages and positive effect as follows.

1. the utility model arranges the air exhaust components on the two sides of the upper end of the solution tank, symmetrically arranges the air exhaust components, opens the two sides simultaneously, the parts to be electroplated enter from the middle, thus saving the opening time, improving the working efficiency, shortening the occupying time of opening and closing, ensuring less air leakage, protecting environment, avoiding excessive air from being sucked, wasting the energy consumption of the fan, reducing the effective power, communicating the same end of each air exhaust component with a single-groove air duct, communicating each single-groove air duct with a main air duct through an electric air valve, making the distribution of air quantity more uniform in the length direction, and adjusting the air of the air exhaust components through the electric air valve, wherein the air exhaust components comprise a fan cover and a door cover, the height of an upper air suction inlet of the fan cover is larger than that of the lower end face of the door cover, the lower end of the door cover extends into the solution tank and is arranged on the upper end face of, the excessive suction of external air can be avoided, and the waste gas at the end of the solution tank can be sucked in time through the suction holes, so that the suction efficiency is high, no leakage exists, and the environment is protected;

2. The fan is provided with the frequency converter, the frequency converter is controlled by the control center arranged outside, the control center can realize frequency adjustment according to the size of the air suction volume, on the premise of ensuring the air suction effect, energy conservation and environmental protection are realized, the control center adopts PLC programming control, the PLC programming is simple, the operation is convenient, after staff are trained, the hands are more rapid, and the training cost is saved;

3. The exhaust inlet is directly arranged at the upper end of the turning plate, air is sucked below the turning plate, gas generated by electroplating liquid in the tank cover can be absorbed in time, the absorbed gas is less, and the gas outside the turning plate can not be absorbed when the turning plate is in a closed state, so that the fan can absorb waste gas in time under a low power state, the waste gas is effectively prevented from leaking, the power of the fan is low, and the fan is energy-saving and environment-friendly;

4. After the guide groove and the guide post are arranged, the position of the driving shaft in the axial direction can be conveniently adjusted in the assembling process, the moving precision in the assembling process is ensured, the assembling precision and the assembling efficiency are favorably improved, the limit position of turnover of the turnover plate can be timely sensed after the induction switch and the induction sheet are arranged, the driving motor can timely stop rotating, and the structural change caused by excessive action is avoided; the stop plate is arranged in contact with the inner wall of the fan cover to prevent the turnover plate from continuously turning downwards in a horizontal state;

5. The turnover plate comprises an outer tank cover and an inner tank cover, the outer tank cover is prevented from protruding out of the solution tank as much as possible, namely, the upper end of the outer tank cover is lower than the upper end surface of the solution tank under the vertical state of the inner tank cover, the coverage rate of the outer tank cover on the solution tank is ensured as much as possible, good air suction effect can be ensured, an air suction channel is formed between the two inner tank covers, waste gas driven when parts are lifted is sucked into an air suction port above the liquid level and guided into an air cavity for transmitting the waste gas, then the waste gas enters the single-tank air channel and finally enters the main air channel, the timely collection of the waste gas is completed, the leakage is effectively avoided, when the parts in the solution tank are vertically operated downwards, the inner tank cover drives the outer tank cover to be opened to a proper position or be opened completely, the air pressure driven by falling parts can prevent the waste gas from escaping, the leakage is also avoided, the timely collection of, the current working situation of an electroplating production line is greatly improved, and the safety and the environmental protection are improved.

Drawings

The accompanying drawings, which form a part hereof, are included to provide a further understanding of the invention, and are incorporated in and constitute a part of this specification, illustrate embodiments of the invention and together with the description serve to explain the invention without undue limitation. In the drawings:

FIG. 1 is a side view of an air exhaust mechanism of an automatic electroplating line according to the present invention;

FIG. 2 is a front sectional view of the air exhaust mechanism of the automatic electroplating line of the present invention;

FIG. 3 is a schematic layout view of the air exhaust mechanism of the automatic electroplating line of the present invention applied to the assembly line;

FIG. 4 is a schematic structural view of an air exhaust mechanism of the automatic electroplating line of the present invention;

Figure 5 is a detail view of section C of figure 4 of the present invention;

Figure 6 is a detail view of section B of figure 4 of the present invention;

FIG. 7 is a front view of the air exhaust mechanism of the automatic electroplating line of the present invention;

Figure 8 is a cross-sectional view of figure 7, taken along line D-D of the present invention;

Figure 9 is a detail view of section a of figure 8 of the present invention;

Fig. 10 is a schematic structural view of the driving assembly of the present invention;

Figure 11 is a detail view of section E of figure 10 of the present invention;

fig. 12 is a front sectional view of the fan housing of the present invention;

Fig. 13 is a schematic structural view of the fan housing of the present invention;

figure 14 is a detail view of section F of figure 13 of the present invention;

figure 15 is an axial cross-sectional view of the drive shaft of the present invention;

Fig. 16 is a schematic structural view of the air exhaust assembly of the present invention;

Fig. 17 is a top view of the flap of the present invention;

Fig. 18 is a side view of the flap of the present invention.

Reference numerals:

1-a solution tank; 11-an inclined rib; 111-a limit bump; 12-a second reinforcing rib; 13-a third reinforcing rib; 2-an exhaust assembly; 21-a drive assembly; 211-drive motor; 212-a drive shaft; 213-a drive wheel; 2131-a first end plate; 2132-a second end plate; 2133-a first fixed body; 2134-a second fixed body; 2135-a third fixed body; 2136-first fixation seam; 2137-second fixing seam; 214-drive belt; 215-fixed block; 2151-guide post; 2151-sensor chip; 2153-stop plate; 216-a first idler; 217-second idler pulley; 22-a fan cover; 221-a wind cavity; 222-an air suction opening; 223-a first separator; 2231-a bottom plate; 2232-guide grooves; 2233-an inductive switch; 224-a second separator; 225-a first stiffener; 2251-card slot; 226-a limit projection; 23-a door cover; 231-a clamping plate; 232-avoiding holes; 233-decorative holes; 235-horizontal segment; 24-a flap; 241-outer trough cover; 242-inner tank cover; 243-angle limiting plate; 245-a movable spindle; 246-fixed rotating shaft; 247-protective plate; 3-single slot air duct; 4-an electric air valve; 5-a main air duct; 6, a fan; 7-a chimney; 8-plating the part; 9-control center.

Detailed Description

It should be noted that, in the present invention, the embodiments and features of the embodiments may be combined with each other without conflict.

in the description of the present invention, it is to be understood that the terms "center", "longitudinal", "lateral", "up", "down", "front", "back", "left", "right", "vertical", "horizontal", "top", "bottom", "inner", "outer", and the like, indicate orientations or positional relationships based on the orientations or positional relationships shown in the drawings, and are used merely for convenience of description and for simplicity of description, and do not indicate or imply that the device or element being referred to must have a particular orientation, be constructed and operated in a particular orientation, and therefore, should not be construed as limiting the present invention. Furthermore, the terms "first", "second", etc. are used for descriptive purposes only and are not to be construed as indicating or implying relative importance or implicitly indicating the number of technical features indicated. Thus, a feature defined as "first," "second," etc. may explicitly or implicitly include one or more of that feature. In the description of the present invention, "a plurality" means two or more unless otherwise specified.

In the description of the present invention, it is to be noted that, unless otherwise explicitly specified or limited, the terms "mounted," "connected," and "connected" are to be construed broadly, and may be, for example, fixedly connected, detachably connected, or integrally connected; can be mechanically or electrically connected; they may be connected directly or indirectly through intervening media, or they may be interconnected between two elements. The specific meaning of the above terms in the present invention can be understood by those of ordinary skill in the art through specific situations.

The following detailed description of the embodiments of the present invention will be made with reference to the accompanying drawings.

as shown in figures 1-18, the utility model relates to an electroplating automation line exhaust mechanism, which comprises a solution tank 1, the solution tank 1 is of a groove structure with an open upper end, the left and right sides of the upper end of the solution tank 1 are symmetrically provided with exhaust components 2, the exhaust components 2 are symmetrically arranged, both sides are opened simultaneously, parts to be electroplated enter from the middle, thus saving the opening time, improving the working efficiency, shortening the occupied time for opening and closing, ensuring less gas leakage, protecting the environment, avoiding excessive gas from being sucked, wasting the energy consumption of a fan 6, reducing the effective power, communicating the same end of each exhaust component 2 with a single-tank air duct 3, communicating each single-tank air duct 3 with a main air duct 5 through an electric air valve 4, ensuring the air quantity to be distributed more evenly in the length direction, and independently adjusting the exhaust components 2 through the electric air valve 4, the end, far away from the single-groove air duct 3, of the main air duct 5 is provided with a fan 6, a frequency converter is arranged on the fan 6 and is controlled by a control center 9 arranged outside, the control center 9 can adjust frequency according to the size of air suction quantity, on the premise that the air suction effect is guaranteed, energy conservation and environmental protection are achieved, the control center 9 is controlled by a PLC (programmable logic controller) program, the PLC program is simple to write and convenient to operate, after staff training, hands are more convenient to use, the training cost is saved, the electric air valve 4 is used for controlling, the weight is light, the opening and closing are rapid, the operating moment is small, the operation is convenient and labor-saving and flexible, preferably, the solution grooves 1 can be arranged into a plurality of settings, each solution groove 1 is matched with the above structures, and all the single-groove air ducts; preferably, the electric element in the air exhaust component 2 is electrically connected with the control, the control center 9 is associated with a travelling crane lifting system, the travelling crane lifting system is a mechanical structure for controlling the electroplating part to lift up and down, after linkage, waste gas can overflow to be matched with the air exhaust component 2, the air suction effect in different states is ensured, a higher frequency is set in an open state, the power of the fan 6 is increased, a lower frequency is set in a close state, the power of the fan 6 is reduced, energy is saved, environment is protected, and energy consumption waste is avoided; more preferably, the PLC controls the air exhausting assembly 2 to have a sufficient air volume in an open state and a substantially constant air volume in a closed state by adjusting the frequency of the fan 6 and the electric air valve 4 corresponding to the individual air exhausting assembly 2.

preferably, the outer side and the bottom of the solution tank 1 are provided with a second reinforcing rib 12 and a third reinforcing rib 13 which are vertically crossed vertically and horizontally, so that the strength of the solution tank 1 can be ensured and the manufacturing cost of the solution tank 1 can be reduced on the premise of reducing the thickness of the solution tank 1.

the exhaust component 2 comprises a wind cover 22, a door cover 23 and a turning plate 24, the wind cover 22 is fixedly arranged on the upper end surface of the solution tank 1, a wind cavity 221 communicated with the single-tank wind channel 3 is arranged in the wind cover 22, a wind suction opening 222 for connecting the wind cavity 221 with the interior of the solution tank 1 is arranged on the wind cover 22, the number of the wind suction openings 222 is multiple, the sectional area of the wind cavity 221 from one end far away from the single-tank wind channel 3 to one end close to the single-tank wind channel 3 is gradually increased, the door cover 23 is fixedly arranged on one side of the wind cover 22 close to the solution tank 1, the upper end of the door cover 23 is higher than the wind suction opening 222, the lower end of the door cover 23 is lower than the lower end of the wind cover 22, the lower end of the door cover 23 extends into the interior of the solution tank 1 and is higher than the height of electroplating solution in the solution tank 1, after the door cover 23 is arranged, the wind suction opening 222 sucks, the air suction is carried out below the turning plate 24, so that the gas generated by the plating liquid in the tank cover can be timely absorbed, the absorbed gas is less, the gas outside the turning plate 24 can not be absorbed under the closing state of the turning plate 24, the fan 6 can timely absorb the waste gas under the state of smaller power, the leakage of the waste gas is effectively prevented, the power of the fan 6 is small, the energy is saved and the environment is protected, in the traditional structure, the air suction port 222 is directly arranged above the turning plate 24, after the waste gas leaks, the fan 6 absorbs the waste gas and the external gas together, the fan 6 is in the high-power state for a long time, but the occupied proportion of the waste gas in all the gas is still prior, the absorption amount of the waste gas is incomplete and can still leak into the atmosphere, so that the environmental pollution is caused, the turning plate 24 is hinged at the lower end of the door cover 23 and is far away from one side of the air cover 22, drive assembly 21 turns over the relative door casing 23 rotation of board 24 through the drive, more preferably, turns over board 24 setting in solution tank 1 solution top, sets up before 20mm ~ 100mm, preferably 50mm, has both guaranteed gaseous abundant flow, has also avoided low to plating liquid to cause undulant, and too high power that promotes fan 6 reduces the exhaust wind pressure loss, prevents that waste gas from volatilizing.

A first partition plate 223 and a second partition plate 224 are arranged in the fan housing 22, the second partition plate 224 is arranged at the lower end of the first partition plate 223, the second partition plate 224 and the side surface and the lower bottom surface of the fan housing 22 form an air chamber 221, the first partition plate 223 is horizontally arranged in the fan housing 22 and is fixedly connected with the inner wall of the fan housing 22, the driving assembly 21 is arranged on the upper end surface of the first partition plate 223, the driving assembly 21 comprises a driving motor 211 and a driving shaft 212, the driving motor 211 is fixedly locked on the first partition plate 223 through an L-shaped support, the output shaft of the driving motor 211 is connected with the driving shaft 212 through a coupler, two ends of the driving shaft 212 are provided with support frames, the support frames are fixedly locked on the first partition plate 223, the driving shaft 212 is rotatably connected with the support frames through bearings, the driving wheel 213 is fixedly arranged on the driving shaft 212, one end of the driving belt 214 is fixedly arranged on the driving wheel 213, and the other end of the driving belt 214 is fixedly connected with the upper end face of the turning plate 24; preferably, the driving belt 214 is a flexible belt, the driving wheels 213 are arranged in a matching manner with the driving belt 214, the number of the driving wheels 213 is two, two driving wheels are distributed and distributed on the driving shaft 212, and the driving belts 214 are also distributed and distributed in the longitudinal direction of the turning plate 24; more preferably, the drive pulley 213 is an i-shaped, cylindrical structure that prevents the drive belt 214 from moving, the driving belt 214 runs out of two ends of the driving belt, the stability of the structure is improved, the other end of the driving belt 214 can be fixedly locked on the turning plate 24 through a screw, the driving wheel 213 and the driving shaft 212 are coaxially arranged, the driving wheel 213 comprises a first end plate 2131 and a second end plate 2132, a first fixing body 2133, a second fixing body 2134 and a third fixing body 2135 are arranged between the first end plate 2131 and the second end plate 2132, the first fixing body 2133, the second fixing body 2134 and the third fixing body 2135 are parts of the same cylinder, a first fixing slit 2136 is arranged between the second fixing body 2134 and the second fixing body 2134, a second fixing slit 2137 is arranged between the second fixing body 2134 and the third fixing body 2135, gaps of the first fixing slit 2136 and the second fixing slit 2137 are arranged in a parallel mode, and the driving belt 214 realizes the fixation of one end of the driving belt 214 through winding between the first fixing slit 2136 and the second fixing slit 2137; more preferably, the middle part of the driving shaft 212 is provided with the fixing block 215, the lower end of the fixing block 215 is provided with a vertically downward guide post 2151, the first partition 223 is provided with a bottom plate 2231, the bottom plate 2231 is provided with a guide groove 2232, the center line of the guide groove 2232 is parallel to the center line of the driving shaft 212, the guide post 2151 is arranged in the guide groove 2232 and is in sliding connection with the guide groove 2232 and the guide post 2151, and after the guide groove 2232 and the guide post 2151 are arranged, the position of the driving shaft 212 in the axial direction can be conveniently adjusted during assembly, the movement precision in the assembly process is ensured, and the assembly precision and the assembly; more preferably, an induction sheet 2152 is arranged on one side of the fixed block 215, an induction switch 2233 is arranged on the bottom plate 2231, the induction sheet 2152 is arranged corresponding to the induction switch 2233, the induction switch 2233 is triggered at the upper limit position of the turnover plate 24 in the turning process, and after the induction switch 2233 and the induction sheet 2152 are arranged, the limit position of the turnover plate 24 in the turning process can be timely induced, the driving motor 211 stops rotating in time, and structural change caused by excessive motion is avoided; more preferably, a stop plate 2153 is disposed on a side of the fixing block 215 away from the sensing piece 2152, and the stop plate 2153 is disposed in contact with an inner wall of the wind shield 22 when the turning plate 24 is in a horizontal state, so as to prevent the turning plate 24 from continuously turning downward when the turning plate 24 is in the horizontal state.

More preferably, gaps are reserved between the turning plates 24 which are symmetrically arranged, and the requirement of the small-sized plated part 8 for ascending and descending is met under the condition that the waste gas is effectively collected.

More preferably, one end of the driving belt 214, which is far away from the driving wheel 213, is guided by a first idle wheel 216 and a second idle wheel 217 in sequence and then fixedly connected with the flap, the first idle wheel 216 is fixed on the inner wall of the wind cover 22 and rotatably connected with the wind cover, the second idle wheel 217 is fixed on the door cover 23, the second idle wheel 217 is arranged between the door cover 23 and the wind cover 22, the first idle wheel 216 and the second idle wheel 217 are arranged in parallel, a position-avoiding hole 232 is arranged on the door cover 23 at a position corresponding to the driving belt 214, the driving belt 214 is guided from the lower end of the first idle wheel 216, then guided by the upper end of the second idle wheel 217, passes through the position-avoiding hole 232 and then is fixed with the flap 24, and after passing through the first idle wheel 216 and the second idle wheel 217, a certain supporting effect is provided for the middle position.

More preferably, the height of the uppermost end of the driving motor 211, the driving wheel 213, the driving shaft 212, the bracket and the supporting frame is lower than the height of the uppermost end of the hood 22, so that the whole structure is more beautiful.

preferably, the plurality of air suction openings 222 are arranged in a straight line, the air suction openings 222 are arranged on the side surface of the air duct, the air suction openings 222 are of a long circular hole structure, the processing is convenient, and the appearance is more attractive, one side, close to the door cover 23, of the fan housing 22 is provided with a plurality of vertically arranged first reinforcing ribs 225, the air suction openings 222 are arranged between two adjacent first reinforcing ribs 225, the length of each air suction opening 222 is close to the vertical distance between two adjacent first reinforcing ribs 225, the maximum air inlet amount is ensured, and the strength of the fan housing 22 is improved due to the arrangement of the first reinforcing ribs 225; more preferably, one side, close to the fan housing 22, of the upper end of the first reinforcing rib 225 is provided with a concave clamping groove 2251, the upper end of the door cover 23 is provided with a clamping plate 231 bent downwards, the clamping plate 231 is arranged in the clamping groove 2251, and the clamping plate 231 and the clamping groove 2251 are arranged in a matching manner to realize the positioning of the door cover 23, so that the assembly structure is simple, and the assembly efficiency is improved; more preferably, the lower end of the door cover 23 is provided with a limiting protrusion 226, the limiting protrusion 226 is arranged inside the solution tank 1, the lower end surface of the limiting protrusion 226 is flush with the lower end surface of the first reinforcing rib 225, the transverse position of the fan cover 22 is limited by the arrangement of the limiting protrusion 226, the outer side of the solution tank 1 is provided with an inclined rib 11, the upper end of the inclined rib 11 is provided with a limiting bump 111, the side surface of the limiting bump 111 is in contact with the outer side of the fan cover 22, the outer side of the fan cover 22 is limited by the limiting bump 111, the inner side is limited by the limiting protrusion 226 and the solution tank 1, the whole structure can be quickly installed on the premise of no fixed lock, the positioning is accurate, the stability is high, the assembly efficiency is favorably improved, the whole structure can be quickly replaced into devices of the same type, the universality is high, on the premise that a plurality of solution tanks 1 do not, the inventory cost is reduced, and the utilization rate of the product is improved.

preferably, the upper end of the inner side of the door cover 23 is provided with a third partition board, the third partition board extends from one side close to the solution tank 1 to the upper end and is connected with the middle part of the upper end of the door cover 23, one side of the door cover 23 close to the solution tank 1 is provided with a decoration hole 233, the decoration hole 233 is a plurality of strip holes arranged in a straight line, the decoration hole 233 is arranged above the lowest end of the third partition board to beautify the appearance, the third partition board is arranged to improve the strength of the door cover 23, and simultaneously, the tightness between the door cover 23 and the fan cover 22 is ensured, so that the gas is prevented from leaking out of the decoration hole 233 or the external gas is prevented from being sucked through the decoration hole 233, and the power of the fan 6 is wasted.

Preferably, turn over board 24 and articulate on door cover 23 through 90 degrees hinge structures, hinge simple structure, with low costs, it is convenient to connect, and the lower extreme of door cover 23 is equipped with the horizontal segment 235 to the horizontal extension of solution tank 1 direction, and the setting of this horizontal segment 235 is firstly to the horizontal position of turning over board 24 play spacing and the effect of support, secondly also plays the effect of reinforcing to the intensity of door cover 23.

Preferably, the turning plate 24 includes an outer slot cover 241 and an inner slot cover 242, one longitudinal side of the outer slot cover 241 is hinged on the door cover 23 through a hinge structure, the other longitudinal side is hinged with the inner slot cover 242 through a movable rotating shaft 245, the driving belt 214 is fixedly connected with the upper end of the inner slot cover 242, two ends of the outer slot cover 241 close to the door cover 23 side are symmetrically provided with fixed rotating shafts 246, the door cover 23 is provided with a convex block corresponding to the fixed rotating shafts 246, and the fixed rotating shafts 246 are rotatably connected with the convex block; more preferably, an angle limiting plate 243 is fixedly arranged at the upper end of the outer tank cover 241, the front end of the angle limiting plate 243 is semicircular, the upper end of the angle limiting plate 243 is arranged in parallel with the outer tank cover 241, the upper end of the angle limiting plate 243 extends towards one end of the inner tank cover 242 and is arranged beyond the movable rotating shaft 245, the setting of the angle limiting plate 243 can limit the rotating angle of the inner tank cover 242, the maximum rotating angle of the inner tank cover 242 is ensured to be 90 degrees, the rotating angle of the inner tank cover 242 is greater than 90 degrees, the range exceeding 90 degrees is useless, because even if the rotating angle of the inner tank cover 242 is greater than 90 degrees, the width of the plated part 8 allowed to pass up and down is not increased under the opening state, the angle of the inner tank cover 242 greater than 90 degrees belongs to the invalid rotating angle, the effective power of the driving motor 211 can be ensured by the angle limiting plate 243, and energy waste can be avoided, energy-saving and environment-friendly, when lifting the components, the inner tank cover 242 is preferentially opened to drive the outer tank cover 241 to open, but the outer tank cover 241 avoids protruding the solution tank 1 as much as possible, namely, the upper end of the outer tank cover 241 is lower than the upper end surface of the solution tank 1 when the inner tank cover 242 is in a vertical state, the coverage rate of the outer tank cover 241 on the solution tank 1 is ensured as much as possible, a good air suction effect can be ensured, an air suction channel is formed between the two inner tank covers 242, the waste gas driven when the components are lifted is immediately sucked into the air suction port 222 above the liquid level and guided into the air cavity 221 for conveying the waste gas, then the waste gas enters the single-tank air channel 3 and finally enters the main air channel 5 to complete the timely collection of the waste gas and effectively avoid leakage, when the components in the solution tank 1 are vertically operated downwards, the inner tank cover 242 drives the outer tank cover 241 to be opened to a proper position or all the air pressure is opened, the waste, the leakage is also avoided, the action of the whole structure realizes the timely collection of waste gas, the leakage and the environmental pollution are avoided, the current working situation of an electroplating production line is greatly improved, and the safety and the environmental protection are improved.

more preferably, the installation position and shape of the angle limiting plate 243 can be adjusted, so as to control the inner tank cover 242 to be in a vertical position when the component is lifted, thereby ensuring the maximum passing space of the plating part 8, ensuring the minimum opening degree of the inner tank cover 242, and reducing the air leakage area as much as possible; more preferably, protection plates 247 made of plastic are disposed on two sides of the inner slot cover 242 and the outer slot cover 241, so as to prevent the inner slot cover 242 and the outer slot cover 241 from being corroded, and prolong the service life of the components.

Example 1: the parameters of this configuration were compared with those of the conventional exhaust fan 6, and the experimental conditions were set as follows.

1. surface area of the draft test groove: 1.5 x 0.8m

2. Wind shields 22 on both sides of the slot: traditional strip-seam type fan cover 22 and exhaust fan 6 mechanism of the structure

3. And (6) a fan: air discharge rate 2456m3/h and air pressure 1100Pa

4. An outlet of the chimney 7: the diameter is 315 mm.

5. Test bath solution: 75-85 deg.C hot water

the following table is a comparison table of air suction parameters of the conventional slit-type air cover 22 and the exhaust fan 6 of this structure.

As can be seen from the above table, in the conventional wind shield 22, the fan 6 is in the high-speed operation state of 50HZ for a long time, the liquid level of the solution tank 1 still has a lot of steam and waste gas overflow, which causes the working environment to be moist and has potential safety hazard, and the fan 6 has large energy consumption and is not environment-friendly, after the structure is adopted, the air exhaust speed of the chimney 7 is reduced, under the state that the turning plate 24 is not additionally arranged, steam and waste gas on the surface of the solution tank 1 are sucked from the air suction opening 222 without leakage, the frequency of the fan 6 is timely reduced to 25HZ and 10HZ, no leakage is generated, after the turning plate 24 is added, under the condition that the frequency of the fan 6 is reduced to 8HZ, no steam or waste gas is leaked from the upper surface of the solution tank 1, therefore, the structure can realize zero leakage of waste gas only by operating the fan 6 at a lower frequency, is more energy-saving and environment-friendly, and has an obvious waste gas collecting effect.

example 2: the driving assembly 21 can be a driving cylinder and a connecting rod structure, and on the premise that the space is allowed, the turning plate 24 can be directly driven to move through the driving cylinder, so that the turning plate 24 can rotate, the opening and closing actions of the turning plate 24 can be further realized, and if the space is limited, the driving cylinder can realize the actions of the turning plate 24 through the connecting structure.

Example 3: the driving component 21 can be a gear and rack structure, a gear is coaxially arranged on the turnover shaft of the turning plate 24, a rack is arranged by being meshed with the gear, and the rack moves up and down under the action of an air cylinder or a motor screw to drive the gear to rotate, so that the turning plate 24 is rotated.

In the actual working process, as shown in fig. 1 to 3, the arrow direction is a schematic view of the flowing direction of the gas, the exhaust assembly 2 is arranged at two sides of the upper end of the solution tank 1 of the automatic production line, the driving assembly 21 is arranged in the fan housing 22, the driving motor 211 drives the driving wheel 213 to rotate through the driving shaft 212, the driving shaft 212 drives the turning plate 24 to turn over through the driving belt 214, the opening action of the exhaust assembly 2 is realized, the closing action of the exhaust assembly 2 can be realized through the reverse movement, the up-and-down lifting movement of the plating piece 8 can be realized in the opening state, the upper end of the solution tank 1 is covered by the exhaust assembly in the closing state, the exhaust gas leakage is avoided, the rapid collection of the exhaust gas is facilitated, the exhaust gas enters the air cavity 221 through the air suction port 222 under the action of the fan 6, then enters the single-tank air duct 3, finally, the timely collection of waste gas in the electroplating process is completed, the action of the exhaust component 2 is completed through the control center 9, the control center 9 performs linkage control with a travelling crane driving the plated part 8 to ascend and descend, when the technological parameter requires that the tank cover is closed, the requirements can be met when the electric air valve 4 and the fan 6 are both in a low energy consumption state, when the technological parameter requires that the tank cover is opened, the control center 9 can immediately adjust the electric air valve 4 or the fan 6 to ensure the exhaust air volume according to the number of the air suction ports 222 and the set maximum air volume, the waste gas leakage is effectively avoided, the effect is good, in the real production, the total amount of the fan 6 is reduced because most of the closing state of the tank cover in the process time, the fan 6 is in a low-frequency state, the effective collection of the waste gas can be realized, the whole energy-saving effect is good, the waste.

During normal exhaust, all the electric air valves 4 are opened to the maximum, the frequency of the fan 6 is adjusted to a lower state, when one or more solution tanks need to be opened, the frequency of the fan is correspondingly adjusted according to the number of the solution tanks which are opened, the frequency of the fan needs to be increased as long as the solution tanks are opened, the frequency is determined according to the number of the grooves and is increased to 50Hz, the opening degree of the electric air valves of the solution tanks which are not opened is reduced, the opening degree is adjusted to about one third, the air quantity needed by the solution tanks which are opened is guaranteed, the opening operation is carried out again, when the cover is closed, after the electric air valves of all the solution tanks are opened to the maximum, and finally the frequency of the fan is adjusted to a lower position.

While one embodiment of the present invention has been described in detail, the description is only a preferred embodiment of the present invention, and should not be considered as limiting the scope of the present invention. All the equivalent changes and improvements made according to the application scope of the present invention should still fall within the patent coverage of the present invention.

Claims (10)

1. Electroplating transfer machine exhaust mechanism, its characterized in that: the air exhaust assembly comprises a fan cover and a door cover, wherein the fan cover is provided with an air cavity and an air suction opening, the air suction opening is communicated with the air cavity and the inside of the solution tank, one end of the air cavity is communicated with the single-groove air channel, the single-groove air channel is communicated with the main air channel, and the fan is arranged at one end of the main air channel, which is far away from the single-groove air channel;

The door cover is arranged at one end, close to the solution tank, of the fan cover, and the height of the lower end face of the door cover is lower than that of the air suction opening.

2. The electroplating automation line exhaust mechanism of claim 1, characterized in that: the solution tank is provided with a plurality of assembly lines, the single-tank air duct corresponding to each exhaust assembly is communicated with the main air duct, and the fan is provided with a frequency converter.

3. The electroplating automation line exhaust mechanism of claim 1, characterized in that: the quantity of inlet scoop is a plurality of, wind chamber is from keeping away from the one end in single groove wind channel is close to the one end section in single groove wind channel enlarges gradually.

4. The electroplating automation line exhaust mechanism of claim 1, characterized in that: the lower end of the door shield is 20-100 mm away from the upper end face of liquid in the solution tank, the lower end of the door shield extends downwards into the solution tank, and the door shield is clamped on the air shield.

5. The electroplating automation line exhaust mechanism of claim 1, characterized in that: the lower end of the door cover is hinged with a turning plate on one side far away from the fan cover, a driving assembly is arranged at the upper end of the fan cover and drives the turning plate to rotate relative to the door cover, the lower limit position of the turning plate is horizontally arranged, a horizontal section extending towards the turning plate direction is arranged at the lower end of the door cover, and the turning plate is arranged in a contact manner with the horizontal section in a horizontal state.

6. The electroplating automation line exhaust mechanism of claim 5, characterized in that: the driving assembly comprises a driving motor, a driving shaft, a driving wheel and a driving belt, the fan cover comprises a first partition plate, the driving motor is fixedly arranged on the first partition plate, the driving shaft is fixedly arranged on the first partition plate through a supporting frame, the driving shaft is rotatably connected relative to the supporting frame, the axis of the driving shaft is parallel to the longitudinal central line of the turning plate, the driving wheel is fixedly arranged on the driving shaft and is coaxial with the driving shaft, the output shaft of the driving motor is fixedly connected with the driving shaft, one end of the driving belt is fixedly arranged on the driving shaft, and the other end of the driving belt is fixedly connected with the turning plate.

7. The electroplating automation line exhaust mechanism of claim 6, characterized in that: the driving belt is matched with the driving belt and is arranged into two sets, the driving belt is distributed and uniformly distributed relative to the driving shaft, the driving belt is guided by a first idler wheel and a second idler wheel and then is fixedly connected with the turning plate, the first idler wheel is fixedly arranged on the inner side of the fan cover, the second idler wheel is fixedly arranged on the door cover, the second idler wheel is arranged between the door cover and the fan cover, the driving belt passes through the door cover and is fixedly connected with the turning plate after being guided by the lower end of the first idler wheel and the upper end of the second idler wheel, and a position avoiding hole is formed in the position, corresponding to the driving belt, on the door cover.

8. the electroplating automation line exhaust mechanism of claim 6, characterized in that: the drive shaft is equipped with the fixed block, the lower extreme of fixed block is equipped with vertical decurrent guide post, is equipped with the bottom plate on the first baffle, be equipped with the guide way on the bottom plate, the central line of guide way and the central line parallel arrangement of drive shaft, the guide post sets up in the guide way and the two sliding connection.

9. The electroplating automation line exhaust mechanism of claim 8, characterized in that: the fan cover comprises a fixed block and is characterized in that an induction piece is arranged on one side of the fixed block, an induction switch is arranged on the bottom plate, the induction piece is matched with the induction switch, the induction piece triggers the induction switch at the upper limit position and the lower limit position of the turning plate, a stop plate is arranged on one side, far away from the induction piece, of the fixed block, and the stop plate is in contact with the inner wall of the fan cover in the horizontal state of the turning plate.

10. The electroplating automation line exhaust mechanism of claim 6, characterized in that: the turning plate comprises an outer groove cover and an inner groove cover, one longitudinal side of the outer groove cover is hinged to the door cover through a hinge structure, the other side of the outer groove cover is hinged to the inner groove cover through a movable rotating shaft, the driving belt is fixedly connected with the upper end of the inner groove cover, and an angle limiting plate for limiting the rotation angle of the inner groove cover is arranged at the upper end of the outer groove cover.