CN209754520U - Turning, laser cladding and mirror surface processing composite device - Google Patents
Turning, laser cladding and mirror surface processing composite device Download PDFInfo
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- CN209754520U CN209754520U CN201920505682.XU CN201920505682U CN209754520U CN 209754520 U CN209754520 U CN 209754520U CN 201920505682 U CN201920505682 U CN 201920505682U CN 209754520 U CN209754520 U CN 209754520U
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Abstract
The utility model provides a turning, laser cladding and mirror finishing set composite, include: lathe, laser cladding part, master control unit, three-jaw chuck, knife rest feed system, automatic revolving knife rest, lathe tool and haoke can the cutter, the laser cladding part includes: triaxial motion, laser head and triaxial mounting bracket, the main control unit includes: the control box controls the spindle motor to drive the three-jaw chuck to drive the workpiece to rotate and turn the workpiece by using the turning tool; the control box controls the spindle motor to drive the three-jaw chuck to drive the workpiece to rotate and carry out laser cladding on the workpiece by using the laser cladding component; the control box controls the spindle motor to drive the three-jaw chuck to drive the workpiece to rotate, and the Hooke energy cutter is used for carrying out mirror surface machining on the workpiece.
Description
Technical Field
The utility model relates to a laser cladding technical field, in particular to turning, laser cladding and mirror finish set composite.
Background
At present, the shaft parts are generally repaired by adopting traditional surface coating processes such as electroplating, electric welding, argon arc welding and the like, but the traditional surface coating techniques such as electroplating, electric welding, argon arc welding and the like have some defects: firstly, the coating is not firmly combined with the matrix, and the coating tissue is loose; second, the heating and cooling rates are relatively slow; thirdly, the thermal deformation and dilution rate of the matrix are large; fourth, the traditional surface coating techniques such as electroplating, electric welding and argon arc welding have a great environmental pollution, so a new coating repair technique is needed to repair the surface of the shaft parts.
In addition, before coating repair, the surface of the shaft part needs to be turned to enable the surface of the shaft part to reach a certain clean state, so that preparation is made for coating repair; after the coating is repaired, an external grinding process is required, but the traditional external grinding process not only causes the defect that the surface roughness of the shaft part does not meet the requirement, but also has lower working efficiency.
The shaft parts are generally repaired by three procedures of turning, coating repair and cylindrical grinding, the traditional procedure causes the shaft parts to be repaired by repeated dismounting and clamping, the working efficiency is low, the production cost is high, and therefore a new device integrating turning, coating repair and cylindrical grinding is needed to improve the working efficiency of repairing the shaft parts.
SUMMERY OF THE UTILITY MODEL
An object of the utility model is to provide a turning, laser cladding and mirror finishing set composite to solve the problem that axle type part need dismantle many times and the clamping at the repair process.
In order to solve the technical problem, the utility model provides a turning, laser cladding and mirror finishing set composite, include: the laser cladding device comprises a lathe, a laser cladding component, a main control component, a three-jaw chuck, a tool rest feeding system, an automatic rotary tool rest, a turning tool and a Haoke energy tool, wherein the turning tool is installed at one end of the automatic rotary tool rest, the Haoke energy tool is installed at the other end, far away from the turning tool, of the automatic rotary tool rest, and the laser cladding component, the main control component, the three-jaw chuck, the tool rest feeding system and the automatic rotary tool rest are all arranged on the lathe;
The laser cladding component includes: the laser lathe comprises a three-axis motion mechanism, a laser head and a three-axis mounting rack, wherein the three-axis mounting rack is mounted at the top of the lathe, the three-axis motion mechanism is arranged on the three-axis mounting rack, the laser head is mounted on the three-axis motion mechanism, and the three-axis motion mechanism can drive the laser head to correspondingly move on the three-axis mounting rack;
The main control unit includes: the control box is electrically connected with the spindle motor;
When the size of the workpiece is larger, the control box controls the spindle motor to drive the three-jaw chuck to drive the workpiece to rotate and turn the workpiece by using the turning tool; when the size of the workpiece is smaller or the surface roughness of the workpiece does not meet the requirement, the control box controls the spindle motor to drive the three-jaw chuck to drive the workpiece to rotate and carry out laser cladding on the workpiece by using part of the laser cladding component; when the surface roughness and the size of the workpiece meet the requirements, the control box controls the spindle motor to drive the three-jaw chuck to drive the workpiece to rotate, and the Hooke energy cutter is used for carrying out mirror surface processing on the workpiece.
Optionally, in the turning, laser cladding and mirror finishing composite apparatus, the laser cladding component further includes: the optical fiber suspension bracket is of an arched frame structure and is arranged on the triaxial mounting rack.
Optionally, in the turning, laser cladding and mirror finishing composite apparatus, the laser cladding component further includes: powder nozzle, send powder pipeline, laser generator and powder container, laser generator reaches the powder container is located turning, laser cladding and mirror finishing set composite set side and with the laser head links to each other, the nozzle is located the laser head side and with the position of laser head keeps static relatively, the powder nozzle pass through send the powder pipeline with send the powder container to link to each other.
Optionally, in the combined device for turning, laser cladding and mirror finishing, the nozzle is coaxial with the laser head.
Optionally, in the turning, laser cladding and mirror finishing composite apparatus, the lathe includes: the tailstock structure comprises a headstock, a tailstock and a lathe bed, wherein the headstock is arranged at one end of the lathe bed, and the tailstock is arranged at the other end, far away from the headstock, of the lathe bed.
Optionally, in the turning, laser cladding and mirror processing composite apparatus, the turning, laser cladding and mirror processing composite apparatus further includes: the spindle box is connected with the spindle motor in a belt transmission mode, and the spindle box is arranged at the position of the headstock.
Optionally, in the turning, laser cladding and mirror surface processing composite device, the spindle box includes a plurality of groups of speed change gears, and each group of speed change gears are engaged with each other and rotate to drive the three-jaw chuck to rotate.
Optionally, in the turning, laser cladding and mirror surface processing composite device, the control box and the spindle motor are both arranged at the tailstock position.
Optionally, in the combined device for turning, laser cladding and mirror finishing, the three-jaw chuck, the tool rest feeding system and the automatic rotary tool rest are arranged on the machine body.
Optionally, in the turning, laser cladding and mirror finishing composite apparatus, the tool rest feeding system includes: the lathe comprises a track, a ball screw and a sliding table, wherein the track is arranged on the lathe bed, the sliding table is installed on the track, the ball screw is arranged in the track and is connected with a spindle motor, and the ball screw is parallel to the track.
To sum up, the utility model provides a turning, laser cladding and mirror finishing set composite, include: lathe, laser cladding part, master control unit, three-jaw chuck, knife rest feed system, automatic revolving knife rest, lathe tool and haoke can the cutter, the laser cladding part includes: triaxial motion, laser head and triaxial mounting bracket, the main control unit includes: the control box controls the spindle motor to drive the three-jaw chuck to drive the workpiece to rotate and turn the workpiece by using the turning tool; the control box controls the spindle motor to drive the three-jaw chuck to drive the workpiece to rotate and carry out laser cladding on the workpiece by using the laser cladding component; the control box controls the spindle motor to drive the three-jaw chuck to drive the workpiece to rotate and utilizes the Haoke energy cutter to perform mirror surface machining on the workpiece, and the turning, laser cladding and mirror surface machining composite device combines three processes to operate, so that repeated disassembly and clamping of the workpiece are eliminated, the working efficiency is improved, and the production cost is reduced; meanwhile, the problem of shaft center deviation caused by repeated disassembly and clamping of the workpiece is avoided, and the uniformity of the thickness of the coating formed by laser cladding is ensured, so that the repair quality of the product is ensured.
Drawings
Fig. 1 is a front view of a turning, laser cladding and mirror processing composite device provided in an embodiment of the present invention;
Fig. 2 is a rear view of the turning, laser cladding and mirror processing combined device provided in the embodiment of the present invention;
Fig. 3 is a schematic view of an automatic rotary tool post according to an embodiment of the present invention.
Wherein the content of the first and second substances,
110-lathe, 120-laser cladding component, 121-three-axis movement mechanism, 122-laser head, 123-optical fiber suspension bracket, 125-three-axis mounting bracket, 130-main control component, 131-main spindle box, 132-control box, 133-spindle motor, 140-three-jaw chuck, 150-tool rest feeding system, 160-automatic rotary tool rest, 161-turning tool and 162-Haoke energy tool.
Detailed Description
The turning, laser cladding and mirror surface processing composite device provided by the present invention will be further described in detail with reference to the accompanying drawings and specific embodiments. The advantages and features of the present invention will become more fully apparent from the following description and appended claims. It should be noted that the drawings are in simplified form and are not to precise scale, and are provided for convenience and clarity in order to facilitate the description of the embodiments of the present invention. Further, the structures illustrated in the drawings are often part of actual structures. In particular, the drawings may have different emphasis points and may sometimes be scaled differently.
At present, when three procedures of turning, coating repair and cylindrical grinding are completed, shaft parts need to be disassembled and clamped for multiple times, and the problem of shaft center deviation of the shaft parts is often caused by the repeated disassembling and clamping, so that the uniformity of the coating thickness of the shaft parts and the repaired coating quality are influenced; in addition, repeated disassembly and clamping cause lower working efficiency and higher production cost. Therefore, a composite repair device is needed to complete three procedures of turning, coating repair and cylindrical grinding, so as to eliminate the influence of shaft center deviation of the shaft parts caused by repeated disassembly and clamping.
The utility model provides a turning, laser cladding and mirror finishing set composite refer to fig. 1, fig. 2 and fig. 3, and fig. 1 is the utility model discloses turning, laser cladding and mirror finishing set composite front view that the embodiment provided, fig. 2 is the utility model discloses turning, laser cladding and mirror finishing set composite rear view that the embodiment provides, fig. 3 is the utility model provides an automatic revolving knife rest schematic diagram. The turning, laser cladding and mirror surface processing composite device comprises: the laser cladding device comprises a lathe 110, a laser cladding component 120, a main control component 130, a three-jaw chuck 140, a tool rest feeding system 150, an automatic rotary tool rest 160, a turning tool 161 and a haoke-capable tool 162, wherein as shown in fig. 3, the turning tool 161 is installed at one end of the automatic rotary tool rest 160, and the haoke-capable tool 162 is installed at the other end, far away from the turning tool 161, of the automatic rotary tool rest 160. The laser cladding component 120, the main control component 130, the three-jaw chuck 140, the tool post feeding system 150, and the automatic rotary tool post 160 are all disposed on the lathe 110. Further, the laser cladding part 120 includes: triaxial motion 121, laser head 122 and triaxial mounting bracket 125, triaxial mounting bracket 125 with lathe 110 links to each other and installs the top of lathe 110, triaxial motion 121 locates on the triaxial mounting bracket 125, laser head 122 is installed on the triaxial motion 121, triaxial motion 121 can drive laser head 122 is in corresponding removal on the triaxial mounting bracket 125.
In this embodiment, when the size of the workpiece is too large, the control box 132 controls the spindle motor 133 to drive the three-jaw chuck 140 to drive the workpiece to rotate and turn the workpiece by using the turning tool 161 on the automatic rotary tool post 160, and the turning can not only reduce the size of the workpiece according to the corresponding drawing, but also remove the rust coating on the surface of the workpiece. Further, when the size of the workpiece is smaller or the surface roughness of the workpiece does not meet the requirement, the control box 132 can also control the spindle motor 133 to drive the three-jaw chuck 140 to drive the workpiece to rotate and utilize the laser cladding component 120 to carry out laser cladding on the workpiece, the laser head 122 mainly plays a role in the laser cladding process, and the laser head 122 sinters out coatings on the defect positions of the surface of the workpiece one by one under the assistance of the three-axis movement mechanism 121, so that the workpiece is restored to the original shape. Further, when the surface roughness and the size of the workpiece meet the requirements, the control box 132 may further control the spindle motor 133 to drive the three-jaw chuck 140 to drive the workpiece to rotate and perform mirror finishing on the workpiece by using the hauk energy tool 162 on the automatic rotary tool post 160, where the mirror finishing is mainly to polish the surface of the workpiece to make the surface of the workpiece flat and bright. The turning, laser cladding and mirror surface processing composite device combines three processes for operation, eliminates repeated disassembly and clamping of workpieces, improves the working efficiency and reduces the production cost; meanwhile, the problem of shaft center deviation caused by repeated disassembly and clamping of the workpiece is avoided, and the uniformity of the thickness of the coating formed by laser cladding is ensured, so that the repair quality of the product is ensured.
further, the main control unit 130 includes: a control box 132 and a spindle motor 133, wherein the control box 132 is electrically connected with the spindle motor 133. The control box 132 is used for controlling the spindle motor 133, and the spindle motor 133 can be used for driving the three-jaw chuck 140 to rotate.
Preferably, the laser cladding component 120 further comprises: the optical fiber suspension frame 123 is of an arched frame structure, the optical fiber suspension frame 123 is installed on the triaxial installation frame 125, and the triaxial movement mechanism 121 and the laser head 122 are arranged in the optical fiber suspension frame 123 and a frame formed by the triaxial installation frame 125. In this embodiment, the laser cladding component 120 further includes: optic fibre and laser generator, laser generator with laser head 122 passes through optical fiber connection, optic fibre can transmit the laser when turning, laser cladding and mirror finishing set composite carry out laser cladding, optic fibre mounted frame 123 is used for hanging optic fibre, increases the area of laying of optic fibre, thereby makes laser head 122 can acquire the laser of stable flow when laser cladding.
Further, the laser cladding component 120 further includes: powder nozzle, send powder pipeline, laser generator and powder container (not shown), laser generator and the powder container is located turning, laser cladding and mirror finishing set composite side and with laser head 122 links to each other, generally laser generator arranges in turning, laser cladding and mirror finishing set composite near the bearing surface (general default is ground), the nozzle is located the laser head side and with laser head 122's position keeps relative stillness, and the nozzle with laser head 122 is coaxial. The powder nozzle is connected with the powder feeding container through the powder feeding pipeline.
In the present embodiment, the lathe 110 includes: the tailstock structure comprises a headstock, a tailstock and a lathe bed, wherein the headstock is arranged at one end of the lathe bed, and the tailstock is arranged at the other end, far away from the headstock, of the lathe bed. The three-jaw chuck 140, the tool post feeding system 150, and the automatic rotary tool post 160 are provided on the machine body. The control box 132 and the spindle motor 133 are both disposed at the tailstock position. Further, the turning, laser cladding and mirror finishing composite device further comprises: the spindle box 131 is arranged at the position of the headstock, and the spindle box 131 is connected with the spindle motor 133 in a belt transmission mode.
Further, the main spindle box 131 includes a plurality of sets of speed gears, and each set of speed gears is engaged with each other and rotates to drive the three-jaw chuck 140 to rotate.
Preferably, the tool holder feed system 150 comprises: the lathe comprises a track, a ball screw and a sliding table, wherein the track is arranged on the lathe bed, the sliding table is installed on the track, the ball screw is arranged in the track and connected with a spindle motor 133, and the ball screw is parallel to the track.
The specific implementation mode of the turning, laser cladding and mirror surface processing composite device is as follows: the first step is as follows: placing a workpiece and adjusting the workpiece clamping position, firstly, placing the workpiece to be repaired or brand-new on the lathe 110, wherein one end of the workpiece is clamped into the three-jaw chuck 140, the axial direction of the workpiece is parallel to the track of the tool rest feeding system 150 on the lathe 110, moving a hydraulic thimble (not shown) of a tailstock of the lathe 110 to prop against the other end of the workpiece, and then, detecting by using a dial indicator, adjusting the position of the workpiece until the clamping is correct; the second step is as follows: turning the workpiece according to the size requirement of the workpiece on the corresponding drawing, firstly, controlling the automatic rotary tool post 160 and the tool post feeding system 150 to slide along the track through the control box 132, namely correspondingly controlling the turning tool 161 to move along the radial direction of the workpiece in the track, meanwhile, starting the spindle motor 133 through the control box 132 to drive the three-jaw chuck 140 to start rotating the workpiece, turning the workpiece rotated by the turning tool 161, and finally, closing the control box 132 after turning; the third step: for laser cladding of the workpiece, firstly, the control box 132 controls and adjusts the three-axis movement mechanism 121 to slide along the track, i.e. correspondingly adjusts the position of the laser head 122 relative to the workpiece. Then, the spindle motor 133 is started through the control box 132 to drive the three-jaw chuck 140 to drive the workpiece to rotate, so as to perform ultra-high speed laser cladding. During the ultra-high speed laser cladding process, focused powder is melted by laser when not contacting the surface of a workpiece, so that the powder is in a molten state when reaching the surface of the workpiece, and the minimum heat input on a workpiece substrate is ensured and an extremely low dilution rate is obtained. In addition, the operator can repeatedly carry out the third step according to the standard of coating repair, and carry out repeated laser cladding processing on the workpiece; the fourth step: carrying out initial inspection on parameters such as the size, the roughness and the like of the workpiece subjected to laser cladding, and returning to execute the second step if the size of the workpiece is larger than the requirement of a drawing; if the size of the workpiece is smaller than the drawing requirement or the surface roughness of the workpiece is greater than 1um (in this embodiment, the surface roughness of the workpiece is less than or equal to 1um and meets the requirement), returning to execute the third step until the size and the surface roughness of the workpiece meet the drawing requirement; the fifth step: the workpiece is mirror-finished, and first, the spindle motor 133 is started through the control box 132 to drive the three-jaw chuck 140 to drive the workpiece to rotate so as to perform the external grinding of the workpiece. Then, the control box 132 controls the automatic rotary tool post 160 to rotate, so that the hauk energy tool 162 is located at a working position close to the surface of the workpiece, and then the control box 132 starts the spindle motor 133 to drive the three-jaw chuck 140 to drive the workpiece to rotate so as to carry out hauk energy mirror finishing, so that the roughness of the surface of the workpiece meets the requirement of a drawing; a sixth step: and checking and accepting the workpiece, and detecting parameters of the workpiece such as size precision, straightness, coaxiality, roughness and the like on line. If the workpiece is not qualified, the steps of turning, laser cladding or mirror surface processing can be returned according to the requirement.
To sum up, the utility model provides a turning, laser cladding and mirror finishing set composite, include: lathe, laser cladding part, master control unit, three-jaw chuck, knife rest feed system, automatic revolving knife rest, lathe tool and haoke can the cutter, the laser cladding part includes: triaxial motion, laser head and triaxial mounting bracket, the main control unit includes: the control box controls the spindle motor to drive the three-jaw chuck to drive the workpiece to rotate and turn the workpiece by using the turning tool; the control box controls the spindle motor to drive the three-jaw chuck to drive the workpiece to rotate and carry out laser cladding on the workpiece by using the laser cladding component; the control box controls the spindle motor to drive the three-jaw chuck to drive the workpiece to rotate and utilizes the Haoke energy cutter to perform mirror surface machining on the workpiece, and the turning, laser cladding and mirror surface machining composite device combines three processes to operate, so that repeated disassembly and clamping of the workpiece are eliminated, the working efficiency is improved, and the production cost is reduced; meanwhile, the problem of shaft center deviation caused by repeated disassembly and clamping of the workpiece is avoided, and the uniformity of the thickness of the coating formed by laser cladding is ensured, so that the repair quality of the product is ensured.
The above description is only for the preferred embodiment of the present invention and is not intended to limit the scope of the present invention, and any modification and modification made by those skilled in the art according to the above disclosure are all within the scope of the claims.
Claims (10)
1. The utility model provides a turning, laser cladding and mirror finishing set composite which characterized in that includes: the laser cladding device comprises a lathe, a laser cladding component, a main control component, a three-jaw chuck, a tool rest feeding system, an automatic rotary tool rest, a turning tool and a Haoke energy tool, wherein the turning tool is installed at one end of the automatic rotary tool rest, the Haoke energy tool is installed at the other end, far away from the turning tool, of the automatic rotary tool rest, and the laser cladding component, the main control component, the three-jaw chuck, the tool rest feeding system and the automatic rotary tool rest are all arranged on the lathe;
the laser cladding component includes: the laser lathe comprises a three-axis motion mechanism, a laser head and a three-axis mounting rack, wherein the three-axis mounting rack is mounted at the top of the lathe, the three-axis motion mechanism is arranged on the three-axis mounting rack, the laser head is mounted on the three-axis motion mechanism, and the three-axis motion mechanism can drive the laser head to correspondingly move on the three-axis mounting rack;
The main control unit includes: the control box is electrically connected with the spindle motor;
When the size of the workpiece is larger, the control box controls the spindle motor to drive the three-jaw chuck to drive the workpiece to rotate and turn the workpiece by using the turning tool; when the size of the workpiece is smaller or the surface roughness of the workpiece does not meet the requirement, the control box controls the spindle motor to drive the three-jaw chuck to drive the workpiece to rotate and carry out laser cladding on the workpiece by using part of the laser cladding component; when the surface roughness and the size of the workpiece meet the requirements, the control box controls the spindle motor to drive the three-jaw chuck to drive the workpiece to rotate, and the Hooke energy cutter is used for carrying out mirror surface processing on the workpiece.
2. The combined turning, laser cladding and mirror finishing device of claim 1, wherein said laser cladding component further comprises: the optical fiber suspension bracket is of an arched frame structure and is arranged on the triaxial mounting rack.
3. the combined turning, laser cladding and mirror finishing device of claim 2, wherein said laser cladding component further comprises: powder nozzle, send powder pipeline, laser generator and powder container, laser generator reaches the powder container is located turning, laser cladding and mirror finishing set composite set side and with the laser head links to each other, the nozzle is located the laser head side and with the position of laser head keeps static relatively, the powder nozzle pass through send the powder pipeline with send the powder container to link to each other.
4. the combined turning, laser cladding and mirror finishing device of claim 3, wherein the nozzle is coaxial with the laser head.
5. The combined turning, laser cladding and mirror finishing device of claim 1, wherein said lathe comprises: the tailstock structure comprises a headstock, a tailstock and a lathe bed, wherein the headstock is arranged at one end of the lathe bed, and the tailstock is arranged at the other end, far away from the headstock, of the lathe bed.
6. The combined turning, laser cladding and mirror finishing device according to claim 5, further comprising: the spindle box is connected with the spindle motor in a belt transmission mode, and the spindle box is arranged at the position of the headstock.
7. The combined turning, laser cladding and mirror finishing device as claimed in claim 6, wherein said headstock includes a plurality of sets of speed gears, each set of speed gears being intermeshed and rotated to rotate said three-jaw chuck.
8. the combined turning, laser cladding and mirror finishing device according to claim 5, wherein the control box and the spindle motor are both disposed at the tailstock position.
9. The combined turning, laser cladding and mirror finishing device of claim 5, wherein said three-jaw chuck, said tool holder feed system and said automatic rotary tool holder are mounted on said machine tool.
10. the combined turning, laser cladding and mirror finishing device of claim 9, wherein said tool holder feed system comprises: the lathe comprises a track, a ball screw and a sliding table, wherein the track is arranged on the lathe bed, the sliding table is installed on the track, the ball screw is arranged in the track and is connected with a spindle motor, and the ball screw is parallel to the track.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201920505682.XU CN209754520U (en) | 2019-04-15 | 2019-04-15 | Turning, laser cladding and mirror surface processing composite device |
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| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201920505682.XU CN209754520U (en) | 2019-04-15 | 2019-04-15 | Turning, laser cladding and mirror surface processing composite device |
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| CN209754520U true CN209754520U (en) | 2019-12-10 |
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| CN201920505682.XU Active CN209754520U (en) | 2019-04-15 | 2019-04-15 | Turning, laser cladding and mirror surface processing composite device |
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Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN109926834A (en) * | 2019-04-15 | 2019-06-25 | 杭州辉锐激光技术有限公司 | Turning, laser melting coating and mirror finish set composite |
| CN112247167A (en) * | 2020-10-24 | 2021-01-22 | 无锡夕阳康科技有限公司 | Numerical control machine tool with laser heating function |
-
2019
- 2019-04-15 CN CN201920505682.XU patent/CN209754520U/en active Active
Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN109926834A (en) * | 2019-04-15 | 2019-06-25 | 杭州辉锐激光技术有限公司 | Turning, laser melting coating and mirror finish set composite |
| CN112247167A (en) * | 2020-10-24 | 2021-01-22 | 无锡夕阳康科技有限公司 | Numerical control machine tool with laser heating function |
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