CN205438045U - Interior surface grinding device - Google Patents

Interior surface grinding device Download PDF

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Publication number
CN205438045U
CN205438045U CN201620243552.XU CN201620243552U CN205438045U CN 205438045 U CN205438045 U CN 205438045U CN 201620243552 U CN201620243552 U CN 201620243552U CN 205438045 U CN205438045 U CN 205438045U
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Prior art keywords
main shaft
grinding
platform
emery wheel
servomotor
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CN201620243552.XU
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郑师光
杨琳
王树伟
姜滨
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SHENYANG HAIMO DIGITAL MACHINE TOOL CO Ltd
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SHENYANG HAIMO DIGITAL MACHINE TOOL CO Ltd
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Abstract

The utility model relates to an abrasive machining field specifically is an interior surface grinding device. The device's main shaft platform by fix main shaft lower part platform on the lathe, assembly at main shaft lower part platform and at X axle direction reciprocating motion's main shaft workstation, the assembly is at the main shaft workstation and can rot. Main shaft portion constitute in the horizontal plane, perhaps, the main shaft platform comprises at main shaft lower part platform and in X axle direction reciprocating motion's main shaft workstation, the main shaft portion of assembling at the main shaft workstation main shaft lower part platform, the assembly of fixing on the lathe to the sensor that detect work piece crooked degree is set up in the below of emery wheel platform revolving axle. The utility model discloses a various engineerings of low precision grinding, high accuracy grinding and sparkless cutting are gone on, become corresponding tapering to the wheel truing through controlling means, in making surface grinding processing more accurate, more accord with the workpiece setting requirement.

Description

A kind of grinding internal surface device
Technical field
This utility model relates to grinding field, is specially a kind of grinding internal surface device.
Background technology
As shown in Figure 1, the grinding processing method of cylindrical workpiece inner surface is usually by grinding internal surface device originally: workpiece W is arranged on main shaft 20, the main shaft 20 of workpiece W and the gyroaxis 21 of emery wheel 22 are in predetermined angle θ, emery wheel 22 is arranged on the front end of gyroaxis 21, the two inserts in workpiece, is processed by the sliding contact of emery wheel 22 outer surface and cylindrical workpiece W inner surface.
But, owing to the external diameter of emery wheel 22 changes, surface cut quality is constantly among change.So, change emery wheel 22 size in any case, even if carrying out grinding under same grinding condition, grinding accuracy also can change.It is to say, if grinding wheel diameter is relatively big, because the sharpness of emery wheel 22 can be bad, the flexural deformation of gyroaxis 21 can be bigger, so after roughing terminates, the difference (tapering) of the internal diameter of two end faces of workpiece W can be the biggest.Thus, after carrying out grinding and the sparking out of higher precision, still can produce cutting residual, tapering also will not be the least.
Utility model content
The purpose of this utility model is to provide a kind of grinding internal surface device, cuts the problems such as residual present in solution prior art, to obtain high accuracy processing workpiece.
The technical solution of the utility model is:
A kind of grinding internal surface device, installs fast headstock and emery wheel platform on lathe, and concrete structure is as follows:
Fast headstock by the main shaft lower stage being fixed on lathe, be assemblied in main shaft lower stage and the spindle table moved back and forth in X-direction, be assemblied in spindle table and the main shaft part that can turn round in horizontal plane is constituted, spindle table is connected with cutting servomotor, in spindle table, being installed with the main shaft part can independently turned round centered by fulcrum, main shaft part is connected with main shaft gyration servomotor;One end of main shaft part is provided with chuck, the workpiece of fixed cylindrical shape on chuck, and main shaft part is turned round with workpiece jointly by chuck;
Emery wheel platform is made up of emery wheel playscript with stage directions body, stone platform, bistrique, on emery wheel playscript with stage directions body, stone platform is set, bistrique is fixed on stone platform, and at the fixed abrasive grinding wheel in the front end of the gyroaxis extended out from bistrique, stone platform drives servomotor to be connected with work surface.
Described grinding internal surface device, cutting servomotor, main shaft gyration servomotor, workbench drive servomotor to be connected with control device respectively.
A kind of grinding internal surface device, installs fast headstock and emery wheel platform on lathe, and concrete structure is as follows:
Fast headstock by the main shaft lower stage being fixed on lathe, be assemblied in main shaft lower stage and the spindle table moved back and forth in X-direction, the main shaft part that is assemblied in spindle table is constituted, spindle table is connected with cutting servomotor;One end of main shaft part is provided with chuck, the workpiece of fixed cylindrical shape on chuck, and main shaft part is turned round with workpiece W jointly by chuck;
Emery wheel platform is made up of emery wheel playscript with stage directions body, stone platform, bistrique, on emery wheel playscript with stage directions body, stone platform is set, bistrique is fixed on stone platform, at the fixed abrasive grinding wheel in the front end of the gyroaxis extended out from bistrique, arrange the sensor of detection workpiece bows degree in the lower section of gyroaxis, stone platform drives servomotor to be connected with work surface.
Described grinding internal surface device, cutting servomotor, workbench drive servomotor to be connected with control device respectively.
Advantage of the present utility model and providing the benefit that:
1, the various engineerings that this utility model is cut by low precision grinding, high-precision grinding and no-spark are carried out, owing to the incision supplying position of corase grind and fine grinding can change with grinding wheel radius change, cut residual volume at the end of roughly grinding and refine in the case of grinding wheel radius being big less.
2, this utility model uses detection grinding wheel spindle processing degree of crook in period, the sensor of detection workpiece bows degree is set in the lower section of gyroaxis, detect complete feed back control system, control device and emery wheel is modified to corresponding tapering, make grinding internal surface processing more accurate, more meet workpiece installation requirement.
Accompanying drawing explanation
Fig. 1 is the schematic diagram of existing grinding internal surface device.
Fig. 2 is the schematic diagram of this utility model grinding internal surface device.
Fig. 3 is the schematic diagram of this utility model grinding internal surface device.
In figure, 1 lathe;2 fast headstocks;3 emery wheel platforms;4 main shaft lower stage;5 spindle table;6 main shaft part;7 cutting servomotors;8 fulcrums;9 main shaft gyration servomotors;10 chucks;11 emery wheel playscript with stage directions bodies;12 stone platforms;13 bistriques;14 work surfaces drive servomotor;15 gyroaxises;16 abrasive grinding wheels.
Detailed description of the invention
Embodiment 1
As in figure 2 it is shown, this utility model grinding internal surface device, installing fast headstock 2 and emery wheel platform 3 on lathe 1, concrete structure is as follows:
Fast headstock 2 by the main shaft lower stage 4 being fixed on lathe 1, be assemblied in main shaft lower stage 4 and the spindle table 5 moved back and forth in X-direction (above-below direction in Fig. 2), be assemblied in spindle table 5 and the main shaft part 6 that can turn round in horizontal plane is constituted, spindle table 5 is connected with cutting servomotor 7, the driving of the spindle table 5 cutting servomotor 7 by being arranged in main shaft lower stage 4 so that it is position determines in Z-direction (left and right directions in Fig. 2) assigned position.In spindle table 5, the main shaft part 6 can independently turned round centered by fulcrum 8 is installed.Main shaft part 6 is connected with main shaft gyration servomotor 9, and the rotary position of main shaft part 6 can be adjusted by the driving of main shaft gyration servomotor 9.One end of main shaft part 6 is provided with chuck 10, the workpiece W of fixed cylindrical shape on chuck 10, and main shaft part 6 is turned round with workpiece W jointly by chuck 10.
Emery wheel platform 3 is made up of emery wheel playscript with stage directions body 11, stone platform 12, bistrique 13, on emery wheel playscript with stage directions body 11, stone platform 12 is set, bistrique 13 is fixed on stone platform 12, the fixed abrasive grinding wheel in front end 16 at the gyroaxis 15 extended out from bistrique 13, make abrasive grinding wheel 16 turn round by gyroaxis 15, the inner surface of workpiece W is carried out grinding and may also become.Stone platform 12 drives servomotor 14 to be connected with work surface, stone platform 12 drives the driving of servomotor 14 by work surface, in the range of emery wheel playscript with stage directions body 11, can move back and forth in Z-direction (left and right directions in Fig. 2) so that it is position determines the assigned position in Z-direction.
Cutting servomotor 7, main shaft gyration servomotor 9, workbench driving servomotor 14 are connected with control device respectively, and cutting servomotor 7, main shaft gyration servomotor 9, workbench drive the motors such as servomotor 14 to be driven control by the input signal carrying out self-control device.
The present embodiment grinding internal surface processing method, is carried out by the various engineerings of low precision grinding, high-precision grinding and no-spark cutting.Further, the incision feed speed of above-mentioned abrasive grinding wheel 16 is a definite value.In grinding, due to the bending of gyroaxis 15, the internal diameter of workpiece W can not become the biggest with cutting the amount of feeding, creates excision remnants.Owing to the sharpness of abrasive grinding wheel 16 is as the size variation of grinding wheel diameter, cutting residual volume is also change.Even in the dimensioned not using in-process gaging, cylindricity and the surface roughness of the inner surface of certain for the polish stock removal making reality as far as possible for workpiece W are stable, and cutting supplying position should be different according to the difference of the outside dimension of abrasive grinding wheel 16.During corase grind, incision supplying position can change along with the outside dimension of emery wheel 16 and change.
It is to say, if the outside dimension of emery wheel 16 is the biggest, the grinding angle for the grinding face of workpiece W is the least, and emery wheel sharpness is the lowest, can take large values when the outside dimension of emery wheel 16 is big, changes the time of grinding speed switching simultaneously, substantially makes fine grinding amount fix.By said method, even the emery wheel 16 that outside dimension is very big, sharpness is the lowest, the tapering of workpiece W inner surface also will not be made to become the biggest.
Afterwards, the workpiece of grinding some, the surface of emery wheel 16 is roughening, after machining accuracy step-down, make wheel face return by finishing shaping normal.And, can be gradually reduced by the outside dimension of finishing formed grinding wheel 16, along with outside dimension reduces, the grinding angle to workpiece W grinding face of emery wheel 16 can become greatly, sharpness can uprise.But, according to the outside dimension of emery wheel 16, corase grind incision feeding size B1 can realize multi-phase containment, also can realize electrodeless control.
Refining identical with during above-mentioned corase grind, incision supplying position changes according to the change of the outside dimension of emery wheel 16.
In sparking out, at the end of emery wheel 16 is for the incision feeding of workpiece W, the state before workpiece W and emery wheel 16 keep continues revolution.In this case, the sparking out time is the outside dimension according to emery wheel 16 and changes.When the outside dimension of emery wheel 16 is big, the least to the grinding angle of workpiece W, desired surface roughness can be obtained.When outside dimension diminishes, the sharpness of emery wheel 16 uprises, and surface roughness is deteriorated.
Owing to the incision supplying position of corase grind and fine grinding can change with grinding wheel radius change, cut residual volume at the end of roughly grinding and refine in the case of emery wheel 16 radius being big less.
But, even if according to aforesaid method for grinding, in the case of grinding wheel diameter is big, the cone angle at the end of ending grinding and sparking out is not improved.So, the method for grinding of the present embodiment makes the axle center changing corresponding gyroaxis 15 with grinding wheel diameter also change about the inclination angle of main shaft part 6 further.
Under conditions of grinding wheel diameter is big, the inclination angle of the main shaft part 6 that the axle center of gyroaxis 15 is corresponding, α is increased compared with inclination angle when of little with emery wheel 16 external diameter, as the change of the position of the feeding that the change at this inclination angle is cut with corase grind, radial dimension corresponding to emery wheel 16 is applicable not only to grading control, is also applied for electrodeless control.
Cutting speed according to original workpiece W, corresponding grinding wheel diameter can be not changed in certain limit, meanwhile can not only obtain desired surface roughness, the finishing size of internal diameter also can be made to determine within the specific limits, and the inclination in grinding face can be eliminated.
And then, according to the rotary position of adjustment main shaft part 6, if revising the grinding face of workpiece W, keep tilting, even if the most not changing after Xiu Zhenging according to the external surface shape self of emery wheel 16.That is the section of emery wheel 16 is along with greatly and repairing molding along the change slowly of front extreme direction.In this case the external diameter of emery wheel 16 is the biggest, and inclination during acquired finishing molding based on aforementioned grinding result will be the biggest, the when that outside dimension being little, tilts the thing reduced therewith and just need not speak more.
From above explanation, it can be clearly recognized that, if, with the inner face grinding attachment relevant to this utility model, adjust the angle of workpiece and the centre of gyration of emery wheel, emery wheel can be according to the inclination finishing molding of regulation, the amount of deflection of revolution when considering further that grinding, it is possible to obtain the suitable grinding face not having gradient.But reducing processing work piece inner surface when this grinding attachment is owing to making grinding by machinery and produce tapering, for this, we need to research and develop more high-quality and complete the device of grinding internal surface processing.
Embodiment 2
As it is shown on figure 3, this utility model grinding internal surface device, installing fast headstock 2 and emery wheel platform 3 on lathe 1, concrete structure is as follows:
Fast headstock 2 by the main shaft lower stage 4 being fixed on lathe 1, be assemblied in main shaft lower stage 4 and the spindle table 5 moved back and forth in X-direction (above-below direction in Fig. 3), the main shaft part 6 that is assemblied in spindle table 5 is constituted, spindle table 5 is connected with cutting servomotor 7, the driving of the spindle table 5 cutting servomotor 7 by being arranged in main shaft lower stage 4 so that it is position determines in Z-direction (left and right directions in Fig. 3) assigned position.One end of main shaft part 6 is provided with chuck 10, the workpiece W of fixed cylindrical shape on chuck 10, and main shaft part 6 is turned round with workpiece W jointly by chuck 10.
Emery wheel platform 3 is made up of emery wheel playscript with stage directions body 11, stone platform 12, bistrique 13, on emery wheel playscript with stage directions body 11, stone platform 12 is set, bistrique 13 is fixed on stone platform 12, the fixed abrasive grinding wheel in front end 16 at the gyroaxis 15 extended out from bistrique 13, the sensor G of detection workpiece bows degree is set in the lower section of gyroaxis 15, make abrasive grinding wheel 16 turn round by gyroaxis 15, the inner surface of workpiece W is carried out grinding and may also become.Stone platform 12 drives servomotor 14 to be connected with work surface, stone platform 12 drives the driving of servomotor 14 by work surface, in the range of emery wheel playscript with stage directions body 11, can move back and forth in Z-direction (left and right directions in Fig. 3) so that it is position determines the assigned position in Z-direction.
Cutting servomotor 7, workbench driving servomotor 14 are connected with control device respectively, and cutting servomotor 7, workbench drive the motors such as servomotor 14 to be driven control by the input signal carrying out self-control device.
The present embodiment grinding internal surface processing method, is carried out by the various engineerings of low precision grinding, high-precision grinding and no-spark cutting.Further, the incision feed speed of above-mentioned abrasive grinding wheel 16 is a definite value.In grinding, due to the bending of gyroaxis 15, the internal diameter of workpiece W can not become the biggest with cutting the amount of feeding, creates excision remnants.Owing to the sharpness of abrasive grinding wheel 16 is as the size variation of grinding wheel diameter, cutting residual volume is also change.Even in the dimensioned not using in-process gaging, cylindricity and the surface roughness of the inner surface of certain for the polish stock removal making reality as far as possible for workpiece W are stable, and cutting supplying position should be different according to the difference of the outside dimension of abrasive grinding wheel 16.During corase grind, incision supplying position can change along with the outside dimension of emery wheel 16 and change.
As shown in Figure 3, the grinding internal surface device of the present embodiment, improve the angle utilizing main shaft gyration servomotor to adjust main shaft part 6, eliminate fulcrum, main shaft gyration servomotor, change detection grinding wheel spindle processing degree of crook in period into, the sensor G of detection workpiece bows degree is set in the lower section of gyroaxis 15, detect complete feed back control system, control device and emery wheel is modified to corresponding tapering, make grinding internal surface processing more accurate, more meet workpiece installation requirement.
The present embodiment grinding internal surface processing method, is carried out by the various engineerings of low precision grinding, high-precision grinding and no-spark cutting.Further, the incision feed speed of above-mentioned abrasive grinding wheel 16 is a definite value.In grinding, due to the bending of gyroaxis 15, the internal diameter of workpiece W can not become the biggest with cutting the amount of feeding, creates excision remnants.Owing to the sharpness of abrasive grinding wheel 16 is as the size variation of grinding wheel diameter, cutting residual volume is also change.Even in the dimensioned not using in-process gaging, cylindricity and the surface roughness of the inner surface of certain for the polish stock removal making reality as far as possible for workpiece W are stable, and cutting supplying position should be different according to the difference of the outside dimension of abrasive grinding wheel 16.During corase grind, incision supplying position can change along with the outside dimension of emery wheel 16 and change.

Claims (4)

1. a grinding internal surface device, it is characterised in that installing fast headstock and emery wheel platform on lathe, concrete structure is as follows:
Fast headstock by the main shaft lower stage being fixed on lathe, be assemblied in main shaft lower stage and the spindle table moved back and forth in X-direction, be assemblied in spindle table and the main shaft part that can turn round in horizontal plane is constituted, spindle table is connected with cutting servomotor, in spindle table, being installed with the main shaft part can independently turned round centered by fulcrum, main shaft part is connected with main shaft gyration servomotor;One end of main shaft part is provided with chuck, the workpiece of fixed cylindrical shape on chuck, and main shaft part is turned round with workpiece jointly by chuck;
Emery wheel platform is made up of emery wheel playscript with stage directions body, stone platform, bistrique, on emery wheel playscript with stage directions body, stone platform is set, bistrique is fixed on stone platform, and at the fixed abrasive grinding wheel in the front end of the gyroaxis extended out from bistrique, stone platform drives servomotor to be connected with work surface.
2. according to the grinding internal surface device described in claim 1, it is characterised in that cutting servomotor, main shaft gyration servomotor, workbench drive servomotor to be connected with control device respectively.
3. a grinding internal surface device, it is characterised in that installing fast headstock and emery wheel platform on lathe, concrete structure is as follows:
Fast headstock by the main shaft lower stage being fixed on lathe, be assemblied in main shaft lower stage and the spindle table moved back and forth in X-direction, the main shaft part that is assemblied in spindle table is constituted, spindle table is connected with cutting servomotor;One end of main shaft part is provided with chuck, the workpiece of fixed cylindrical shape on chuck, and main shaft part is turned round with workpiece W jointly by chuck;
Emery wheel platform is made up of emery wheel playscript with stage directions body, stone platform, bistrique, on emery wheel playscript with stage directions body, stone platform is set, bistrique is fixed on stone platform, at the fixed abrasive grinding wheel in the front end of the gyroaxis extended out from bistrique, arrange the sensor of detection workpiece bows degree in the lower section of gyroaxis, stone platform drives servomotor to be connected with work surface.
4. according to the grinding internal surface device described in claim 3, it is characterised in that cutting servomotor, workbench drive servomotor to be connected with control device respectively.
CN201620243552.XU 2016-03-28 2016-03-28 Interior surface grinding device Active CN205438045U (en)

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Cited By (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN108436669A (en) * 2018-03-20 2018-08-24 冯斌斌 A kind of processing of non-ferrous metal
CN113021188A (en) * 2021-03-01 2021-06-25 瓦房店环通机床附件有限公司 Lathe jaw grinding device and machining method
CN114603438A (en) * 2022-03-11 2022-06-10 兰州交通大学 P2-grade angular contact ball bearing raceway machining precision control method and machine tool
CN115179118A (en) * 2022-07-20 2022-10-14 无锡市明鑫机床有限公司 Centerless grinding machine with automatic taper correction function

Cited By (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN108436669A (en) * 2018-03-20 2018-08-24 冯斌斌 A kind of processing of non-ferrous metal
CN113021188A (en) * 2021-03-01 2021-06-25 瓦房店环通机床附件有限公司 Lathe jaw grinding device and machining method
CN114603438A (en) * 2022-03-11 2022-06-10 兰州交通大学 P2-grade angular contact ball bearing raceway machining precision control method and machine tool
CN115179118A (en) * 2022-07-20 2022-10-14 无锡市明鑫机床有限公司 Centerless grinding machine with automatic taper correction function

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