CN209752559U - Compressed air drying system - Google Patents

Compressed air drying system Download PDF

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Publication number
CN209752559U
CN209752559U CN201822262643.XU CN201822262643U CN209752559U CN 209752559 U CN209752559 U CN 209752559U CN 201822262643 U CN201822262643 U CN 201822262643U CN 209752559 U CN209752559 U CN 209752559U
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China
Prior art keywords
compressed air
air
storage tank
dryer
ambient temperature
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CN201822262643.XU
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Chinese (zh)
Inventor
钱达蔚
何秋德
卫劲风
邓昌梅
岳兴月
李英
陈圆
洪勇
杨宏威
沈咏烈
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Shanghai SUS Environment Co Ltd
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Shanghai SUS Environment Co Ltd
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Abstract

The utility model relates to a compressed air drying system, which comprises an air compressor, a freezing dryer, an adsorption dryer, a corresponding front filter, a rear filter and a fine filter; compressed air at the outlet of the air compressor firstly passes through a buffer tank and a freezing dryer for dewatering and then enters a primary air storage tank, and when the ambient temperature is higher, the exhaust of the primary air storage tank is directly connected to a compressed air main pipe for instruments and processes; when the ambient temperature is lower, the exhaust of the first-stage air storage tank is connected to the second-stage air storage tank after passing through the fine filter and the adsorption dryer, and then is connected to a compressed air main pipe for instruments and processes. The utility model discloses an automatic switching dry mode satisfies the pressure dew point demand of compressed air for the technology when ambient temperature is low under energy-conserving prerequisite.

Description

Compressed air drying system
Technical Field
The utility model relates to a compressed air field especially relates to compressed air drying process.
Background
In industrial projects, the most common requirements for compressed air humidity are pressure dew point-40 deg.C, -20 deg.C and +5 deg.C, respectively. The conventional process requires the compressed air dew point to be +5 ℃, and the instrument compressed air is used according to HG/T20510-2014, which is generally at least 10 ℃ lower than the extreme minimum temperature of the working environment or the local year (season) in history and is usually-20 ℃ or-40 ℃. Therefore, compressed air systems of many industrial projects generally adopt a three-stage treatment method for compressed air, namely compressed air discharged by an air compressor is firstly subjected to primary and secondary dehumidification treatment through a buffer tank and a freezing type dryer to reduce the pressure dew point to about 5 ℃, then enters a process air storage tank, and is connected to a plant area process air pipeline from the air storage tank; and the other path of the process gas storage tank is subjected to three-stage dehumidification treatment by an adsorption dryer and then is connected to the instrument gas storage tank.
By adopting a conventional compressed air system, when the ambient temperature is high, the process compressed air pipeline does not dew, and the system runs normally; when the ambient temperature is lower than the exhaust pressure dew point of the freezing dryer, condensation can occur in the process compressed air pipeline, although the process is less influenced, the condensed liquid water can have adverse effect on the pipeline due to the longer outdoor pipeline, particularly the compressed air pipeline for the large-caliber process adopting the carbon steel pipe.
Disclosure of Invention
The utility model discloses aim at: the common compressed air system is adjusted and optimized, and the running energy consumption is reduced as much as possible while the condensation in the compressed air pipeline for the process is reduced.
The technical scheme of the utility model is that: a compressed air drying system comprises an air compressor, a freezing dryer, an adsorption dryer and corresponding front, rear and fine filters; compressed air at the outlet of the air compressor firstly passes through a buffer tank and a freezing dryer for dewatering and then enters a primary air storage tank, and when the ambient temperature is higher, the exhaust of the primary air storage tank is directly connected to a compressed air main pipe for instruments and processes; when the ambient temperature is lower, the exhaust of the first-stage air storage tank is connected to the second-stage air storage tank after passing through the fine filter and the adsorption dryer, and then is connected to a compressed air main pipe for instruments and processes. The utility model discloses an automatic switching dry mode satisfies the pressure dew point demand of compressed air for the technology when ambient temperature is low under energy-conserving prerequisite.
The utility model has the advantages that: the system is simple, the design and implementation cost is low, the operation is reliable, and the problem of condensation of the compressed air pipeline is solved on the premise of energy conservation.
Drawings
The present invention will be further explained with reference to the drawings and examples.
Fig. 1 is a schematic view of a compressed air drying system.
Detailed Description
The optimized compressed air system comprises an air compressor, a freezing type dryer, an adsorption type dryer and corresponding front, rear and fine filters. Compressed air at the outlet of the air compressor firstly passes through a buffer tank and a freezing dryer for dewatering and then enters a primary air storage tank, and when the ambient temperature is higher, the exhaust of the primary air storage tank is directly connected to a compressed air main pipe for instruments and processes; when the ambient temperature is lower, the exhaust of the first-stage air storage tank is connected to the second-stage air storage tank after passing through the fine filter and the adsorption dryer, and then is connected to a compressed air main pipe for instruments and processes.
The switching method of the compressed air drying process is automatic switching and is switched by an electric valve (pneumatic valve) on a pipeline. When the outdoor temperature is low, the adsorption dryer and the pipeline valve are automatically opened, and the bypass valve is closed at the same time; when the outdoor temperature is high (the specific value is required according to the meteorological conditions of various regions), the adsorption dryer and the pipeline valve are automatically closed, and the bypass valve is opened, which is shown in detail in figure 1. The opening and closing control temperature is determined according to the actual local meteorological conditions and the actual pressure dew point of the exhaust gas of the freezing type dryer. The suggested temperature control method comprises the following steps: when the average temperature is higher than 12 ℃, opening an electrically operated valve of a bypass of the adsorption dryer, and closing the adsorption dryer; when the average temperature is lower than 8 ℃, closing the electric valve of the bypass of the adsorption dryer and starting the adsorption dryer; when the average temperature is between 8 and 12 ℃, the operation mode is determined according to the lowest temperature so as to avoid frequent start and stop of the adsorption dryer.

Claims (2)

1. A compressed air drying system comprises an air compressor, a freezing dryer, an adsorption dryer and corresponding front, rear and fine filters; the outlet of the air compressor is sequentially connected with the buffer tank and the freezing type dryer and then connected with the primary air storage tank; it is characterized in that the exhaust of the primary air storage tank is directly connected to a compressed air main pipe for instruments and processes.
2. The compressed air drying system of claim 1, wherein the primary air tank exhausts air to connect to a fine filter, an adsorption dryer, and then to connect to a secondary air tank, and the secondary air tank exhausts air to a master compressed air pipe for instrumentation and process.
CN201822262643.XU 2018-12-30 2018-12-30 Compressed air drying system Active CN209752559U (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
CN201822262643.XU CN209752559U (en) 2018-12-30 2018-12-30 Compressed air drying system

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
CN201822262643.XU CN209752559U (en) 2018-12-30 2018-12-30 Compressed air drying system

Publications (1)

Publication Number Publication Date
CN209752559U true CN209752559U (en) 2019-12-10

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CN201822262643.XU Active CN209752559U (en) 2018-12-30 2018-12-30 Compressed air drying system

Country Status (1)

Country Link
CN (1) CN209752559U (en)

Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN110201497A (en) * 2018-12-30 2019-09-06 上海康恒环境股份有限公司 A kind of compressed air drying system
CN113857469A (en) * 2021-10-22 2021-12-31 台山市天丞汽车配件有限公司 Gravity casting equipment

Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN110201497A (en) * 2018-12-30 2019-09-06 上海康恒环境股份有限公司 A kind of compressed air drying system
CN113857469A (en) * 2021-10-22 2021-12-31 台山市天丞汽车配件有限公司 Gravity casting equipment

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