CN209749626U - Slaughterhouse kills pig and uses assembly line - Google Patents
Slaughterhouse kills pig and uses assembly line Download PDFInfo
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- CN209749626U CN209749626U CN201920281146.6U CN201920281146U CN209749626U CN 209749626 U CN209749626 U CN 209749626U CN 201920281146 U CN201920281146 U CN 201920281146U CN 209749626 U CN209749626 U CN 209749626U
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- pig
- industrial robot
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- fixedly mounted
- conveying device
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Abstract
The utility model discloses a slaughterhouse kills pig and uses assembly line, including deposit room, process chamber, the room of separating the pig, go up pig room and transfer device, the bottom fixed mounting of deposit room inner wall has six sunning frames, and the top fixed mounting who separates the indoor wall of pig has three aerial guide rail, and the both sides of aerial guide rail extend to the process chamber respectively with the inside of last pig room. This slaughterhouse kills pig and uses assembly line, through first industrial robot, second industrial robot has replaced the manual work with third industrial robot, adopt the robot to change people, realize renyu's production, a large amount of slaughter processes are accomplished by the robot simultaneously, let the people keep away from abominable operational environment, no longer be in the face of the bloody smell scene, personnel's injured risk has not only been avoided, and work efficiency is improved, the sanitation of food has been guaranteed, the quality of food has been ensured, through the sprinkler of installation on the aerial guide rail, can be with the pig sanitization again can reduce the consumption of water, make whole assembly line sanitation, high efficiency.
Description
Technical Field
The utility model relates to a pig killing device, in particular to a production line for killing pigs in a slaughterhouse.
Background
the pig is vertebrate, mammal, livestock, and ancient omnivorous mammal. It is divided into domestic pig and wild pig. Pigs are now generally considered an acronym for porcine. The physical characteristics of pigs are different according to different breeds. But usually the major physical characteristics are big ear, long head, straight nose, narrow back and waist. The hair is thick and hard and is classified into white, pink, black, brown and flower color according to the variety. The domestic pig is a subspecies formed by domestication of a wild pig by a human, a bucktooth is shorter than the wild pig and is one of human livestock, and generally, the domestic pig refers to a breed which is stocked by a human and is eaten by the human.
With the rapid development of society, the living standard of people is increasingly improved, and the demand of pork is gradually increased. However, the automation degree of pig slaughtering in China is not high, many processes are completed manually, and the production efficiency is low. On the one hand, the workers have to slaughter the shackle animals day by day. Working in such a place full of violent fishy smell not only consumes physical strength of workers, but also seriously affects the mood of the workers. Workers are often injured by struggled animals while working, and on the other hand, the working environment and the sanitary conditions are not optimistic. Therefore, the industrial robot for operation replaces the staff in the slaughterhouse to complete daily slaughtering work.
SUMMERY OF THE UTILITY MODEL
An object of the utility model is to provide a slaughterhouse kills assembly line for pig to solve the problem that proposes in the above-mentioned background art.
In order to achieve the above object, the utility model provides a following technical scheme:
A production line for killing pigs in a slaughterhouse, which comprises a storage chamber, a processing chamber, a pig releasing chamber, a pig loading chamber and a transfer device, six airing racks are fixedly arranged at the bottom of the inner wall of the storage chamber, three air guide rails are fixedly arranged at the top of the inner wall of the pig releasing chamber, and both sides of the air guide rail respectively extend to the interior of the processing chamber and the upper pig chamber, a spraying device is arranged on the air guide rail, the aerial guide rail is connected with a conveying device matched with the aerial guide rail in a sliding manner, hooks are fixedly arranged on two sides of the bottom of the conveying device, six first conveying devices are fixedly arranged on one side of the bottom of the inner wall of the pig room, and three first transfer devices are grouped, the left side of the first transfer devices extends to the interior of the processing chamber, the inside of separating the pig room and be located the place ahead and the equal fixed mounting in rear of aerial guide rail have fixing device, go up the inside fixed mounting of pig room and have three second conveyor.
The bottom of the inner wall of the pig room and the bottom of the guide rail in the air are respectively and fixedly provided with a third conveying device and a fourth conveying device, the top of the inner wall of the pig room and the rear part of the third conveying device are respectively and fixedly provided with a first industrial robot, a disinfection workbench and a second industrial robot in sequence from left to right, one side of the first industrial robot is fixedly provided with an electric saw, one side of the second industrial robot is provided with an opening knife, one side of the top of the disinfection workbench is provided with a specially-made clamping jaw, the middle part of the bottom of the disinfection workbench is fixedly provided with a disinfection device, the top of the disinfection device penetrates through the bottom of the disinfection workbench and extends to the upper part of the disinfection workbench, the bottom of the inner wall of the pig room and the lower parts of the third conveying device and the fourth conveying device are both provided with a water outlet, and a filter plate is fixedly arranged in the water, the bottom of the inner wall of the pig-releasing chamber is fixedly provided with a third industrial robot behind the fourth conveying device, and a specially-made ridge is fixedly arranged on one side of the third industrial robot.
As a further aspect of the present invention: fixing device includes the mount pad, the top fixed mounting of mount pad has electric telescopic handle, electric telescopic handle's expansion end fixed mounting has the fixed plate, the equal fixed mounting in top and the bottom of fixed plate one side has half solid fixed ring, one side of fixed plate just is located and inlays between two half solid fixed rings and has ultrasonic sensor.
As a further aspect of the present invention: eighteen fixing devices are arranged, the two fixing devices are in a group, and a group of fixing devices are evenly distributed on one side of the first industrial robot, one side of the second industrial robot and one side of the third industrial robot.
As a further aspect of the present invention: transfer device includes the AGV dolly, the front fixed mounting of AGV dolly has the dolly to fill electric pile.
As a further aspect of the present invention: the third conveying device is provided with two storage containers, the fourth conveying device is also provided with a storage container, and the bottom of the storage container is provided with a bar code.
As a further aspect of the present invention: the operation steps are as follows:
S1: the pigs are placed on a second conveying device after being subjected to corona treatment, and the second conveying device conveys the pigs to the direction of the air guide rail;
S2: the pig is lifted from the second conveying device and hung on the hook, and the conveying device drives the pig to be conveyed to the bloodletting place;
s3: when the pig reaches the bloodletting position, after the pig is detected by the ultrasonic sensor at the bloodletting position, the fixing device at the bloodletting position stretches out to fix the pig, the third industrial robot carries out bloodletting operation on the pig through the specially-made arris thorns, and the fixing device is retracted after bloodletting and transports the pig to the open position;
S4: after the pig reaches the opening position and is detected by the ultrasonic sensor at the position, the fixing device at the position stretches out to fix the pig, the second industrial robot performs laparotomy operation through the opening knife, then the second industrial robot detaches the opening knife and replaces a special clamping jaw, the viscera are taken out of the pig belly, the fixing device is retracted after the viscera are taken out, and the pig is transported to the cutting position;
S5: after the pig reaches the cutting position and is detected by the ultrasonic sensor at the position, the fixing device at the position stretches out to fix the pig, the first industrial robot cuts off the pig head through the electric saw, and then one part of the pig is divided into two parts;
s6: through the cooperation of transfer device with deposit the container, transport the container to different workshops and process, the pig after being cut gets into the processing room through aerial guide and processes, after the inspection disinfection, sends into the inside of deposit room and saves.
compared with the prior art, the beneficial effects of the utility model are that:
The utility model replaces the manual work with the first industrial robot, the second industrial robot and the third industrial robot, adopts the robot to change people, realizes the production of benevolence and love, simultaneously, a large number of slaughtering processes are completed by the robot, and people are far away from the severe working environment and are not facing the bloody fish scene, thereby not only avoiding the risk of personal injury, but also improving the working efficiency, ensuring the environmental sanitation of food, ensuring the quality of food, through the spraying device arranged on the overhead guide rail, the pig is hung and cleaned at a special position, not only cleaning the pig, but also reducing the water consumption, leading the whole production line to be sanitary, high efficiency, and cleaning the production process, and because the bloodletting and breast cleaning cutters respectively adopt the edge-made spines and the special clamping jaws, through the process improvement, the time of the processes of stabbing bloodletting and breast cleaning is reduced, thereby saving energy and electricity, saving cost, simultaneously through degassing unit, can disinfect to the sword of opening the thorax, purpose-made clamping jaw, reduce the possibility that bacterial growing, thereby help preventing the pig by bacterial contamination, adopt advanced technology, realize green production, can carry out rigidity to the pig through fixing device, prevent that the pig from taking place to rock because of the action of robot, help promoting the bloodletting, the precision of opening the thorax and cutting, reach and leave through ultrasonic sensor response pig simultaneously and make fixing device stretch out and draw back, ensure that the robot action can not produce the error, combine industrial robot technique, can accomplish each item work flow better, accomplish systematic automation, intelligent identification characteristics through the AGV dolly, make sorting process intelligent, the handling process is simple, improve work efficiency and degree of accuracy.
Drawings
FIG. 1 is a schematic view of a slaughterhouse pig-killing assembly line.
Fig. 2 is a partial plan view of a pig relieving room in a slaughterhouse pig killing line.
fig. 3 is a top view of a transfer device in a slaughterhouse pig-killing line.
Fig. 4 is a front view of a sterilization table in a slaughterhouse pig-killing line.
Fig. 5 is a side view of an aerial guide rail in a slaughterhouse pig killing line.
Fig. 6 is a partial side view of a fixture in a slaughterhouse pig production line.
FIG. 7 is a front view of a special arris in a slaughterhouse pig killing line.
Fig. 8 is a front view of an opening knife in a slaughterhouse pig killing assembly line.
Fig. 9 is a front view of a special clamping jaw in a slaughterhouse pig killing production line.
Fig. 10 is a front view of an electric saw in a slaughterhouse pig killing line.
In the figure: the device comprises a storage chamber 1, a processing chamber 2, a pig releasing chamber 3, a pig loading chamber 4, an airing rack 5, a first conveying device 6, a transfer device 7, an air guide rail 8, a fixing device 9, a second conveying device 10, a water outlet 11, a filter plate 12, an electric saw 13, a first industrial robot 14, a special clamping jaw 15, an opening knife 16, a disinfection workbench 17, a second industrial robot 18, a storage container 19, a third conveying device 20, a fourth conveying device 21, a special ridge 22, a third industrial robot 23, an AGV trolley 24, a trolley charging pile 25, a disinfection device 26, a conveying device 27, a hook 28, a mounting seat 29, an electric telescopic rod 30, a fixing plate 31 and a semi-fixing ring 32.
Detailed Description
the technical solutions in the embodiments of the present invention will be described clearly and completely with reference to the accompanying drawings in the embodiments of the present invention, and it is obvious that the described embodiments are only some embodiments of the present invention, not all embodiments. Based on the embodiments in the present invention, all other embodiments obtained by a person skilled in the art without creative work belong to the protection scope of the present invention.
Referring to fig. 1 to 10, in an embodiment of the present invention, a slaughterhouse pig killing assembly line includes a storage chamber 1, a processing chamber 2, a pig releasing chamber 3, an upper pig chamber 4 and a transfer device 7, six drying racks 5 are fixedly installed at the bottom of the inner wall of the storage chamber 1, three overhead guide rails 8 are fixedly installed at the top of the inner wall of the pig releasing chamber 3, two sides of the overhead guide rails 8 respectively extend into the processing chamber 2 and the upper pig chamber 4, a spraying device is arranged on the overhead guide rails 8, the overhead guide rails 8 are slidably connected with a transportation device 27 adapted to the transportation device, hooks 28 are fixedly installed at two sides of the bottom of the transportation device 27, six first transportation devices 6 are fixedly installed at one side of the bottom of the inner wall of the pig releasing chamber 3, the three first transportation devices 6 form a group, the left sides of the first transportation devices 6 extend into the processing chamber 2, fixing devices 9 are fixedly installed at the front and the rear of the pig releasing chamber 3 and located in front of the overhead guide rails 8, three second conveying devices 10 are fixedly arranged inside the upper pig room 4.
A third conveying device 20 and a fourth conveying device 21 are respectively and fixedly installed at the bottom of the inner wall of the pig releasing chamber 3 and at the bottom of the aerial guide rail 8, a first industrial robot 14, a sterilizing workbench 17 and a second industrial robot 18 are respectively and fixedly installed at the top of the inner wall of the pig releasing chamber 3 and behind the third conveying device 20 in a left-to-right sequence, an electric saw 13 is fixedly installed at one side of the first industrial robot 14, an opening knife 16 is arranged at one side of the second industrial robot 18, a specially-made clamping jaw 15 is arranged at one side of the top of the sterilizing workbench 17, a sterilizing device 26 is fixedly installed at the middle part of the bottom of the sterilizing workbench 17, the top of the sterilizing device 26 penetrates through the bottom of the sterilizing workbench 17 and extends to the upper part of the sterilizing workbench 17, a water outlet 11 is respectively formed at the bottom of the inner wall of the pig releasing chamber 3 and below the third conveying device 20 and the fourth conveying device 21, a filter plate 12 is, a third industrial robot 23 is fixedly installed at the bottom of the inner wall of the pig room 3 and behind the fourth conveying device 21, a purpose-made ridge 22 is fixedly installed at one side of the third industrial robot 23, the fixing device 9 comprises a mounting seat 29, an electric telescopic rod 30 is fixedly installed at the top of the mounting seat 29, a fixing plate 31 is fixedly installed at the movable end of the electric telescopic rod 30, half fixing rings 32 are fixedly installed at the top and the bottom of one side of the fixing plate 31, an ultrasonic sensor is embedded between the two half fixing rings 32 at one side of the fixing plate 31, the fixing device 9 comprises a mounting seat 29, an electric telescopic rod 30 is fixedly installed at the top of the mounting seat 29, a fixing plate 31 is fixedly installed at the movable end of the electric telescopic rod 30, half fixing rings 32 are fixedly installed at the top and the bottom of one side of the fixing plate 31, an ultrasonic sensor is embedded between the, the transfer device 7 comprises an AGV trolley 24, a trolley charging pile 25 is fixedly mounted on the front face of the AGV trolley 24, two storage containers 19 are arranged on the third conveying device 20, the storage containers 19 are also arranged on the fourth conveying device 21, and bar codes are arranged at the bottoms of the storage containers 19.
The utility model discloses a theory of operation is:
When in use, a pig is placed on the second conveying device 10 after being subjected to corona, the second conveying device 10 conveys the pig to the air guide rail 8, the pig is lifted from the second conveying device 10 and hung on the hook 28, the conveying device 27 drives the pig to be conveyed to the bloodletting place, when the pig reaches the bloodletting place, the fixing device 9 at the place extends out to fix the pig after being detected by the ultrasonic sensor at the place, the third industrial robot 23 performs bloodletting operation on the pig through the special ridge 22, the fixing device 9 is retracted after bloodletting and conveys the pig to the open position, after the pig reaches the open position and being detected by the ultrasonic sensor at the place, the fixing device 9 at the place extends out to fix the pig, the second industrial robot 18 performs laparotomy operation through the open knife 16, then the open knife 16 is detached by the second industrial robot 18, the special clamping jaw 15 is replaced, and the viscera are taken out of the pig belly, the fixing device 9 is retracted after the pig is taken out, the pig is transported to the cutting position, after the pig reaches the cutting position and is detected by an ultrasonic sensor at the cutting position, the fixing device 9 at the cutting position extends out to fix the pig, the first industrial robot 14 cuts the pig head firstly through the electric saw 13, then one part of the pig is divided into two parts, the first industrial robot 14, the second industrial robot 18 and the third industrial robot 23 replace manual work, the robot is adopted for replacing people, the renyi production is realized, meanwhile, a large number of slaughtering processes are completed by the robot, people are far away from the severe working environment and do not face the bloody scene, the risk of personal injury is avoided, the working efficiency is improved, the environmental sanitation of food is ensured, the quality of the food is ensured, the pig is hung and cleaned at a special position through the spraying device arranged on the aerial guide rail 8, the pig can be cleaned, and the water consumption is reduced, the whole assembly line is sanitary in environment, high in efficiency and clean in production process, the bloodletting and breast cleaning cutters respectively adopt the specially-made arris spines 22 and the specially-made clamping jaws 15, the time of the bloodletting and breast cleaning process is shortened by pricking and killing through process improvement, energy conservation and power conservation are achieved, the cost is saved, meanwhile, the eviscerating knife 16 and the specially-made clamping jaws 15 can be disinfected through the disinfection device 26, the possibility of bacterial breeding is reduced, and therefore the pig is favorably prevented from being polluted by bacteria, the advanced process is adopted, green production is realized, the pig can be fixed in position through the fixing device 9, the pig is prevented from shaking due to the action of a robot, the accuracy of bloodletting, eviscerating and cutting is favorably improved, meanwhile, the fixing device 9 is made to stretch and retract by sensing the arrival and departure of the pig through the ultrasonic sensor, the action of the robot is ensured not to generate errors, and the industrial, can accomplish each item work flow better, accomplish the system automation, through transfer device 7 with deposit container 19's cooperation, transport the different workshops with the container and process, the pig after being cut gets into processing room 2 through air guide 8 and processes, after the inspection disinfection, send into the inside of deposit room 1 and save, intelligent identification characteristics through AGV dolly 24 for sorting process is intelligent, the handling is simple and clean, improves work efficiency and degree of accuracy.
Although the present invention has been described in detail with reference to the foregoing embodiments, it will be apparent to those skilled in the art that modifications may be made to the embodiments or portions thereof without departing from the spirit and scope of the invention.
Claims (5)
1. An assembly line for killing pigs in a slaughterhouse comprises a storage chamber (1), a processing chamber (2), a pig releasing chamber (3), an upper pig chamber (4) and a transfer device (7), and is characterized in that six airing racks (5) are fixedly mounted at the bottom of the inner wall of the storage chamber (1), three aerial guide rails (8) are fixedly mounted at the top of the inner wall of the pig releasing chamber (3), two sides of the aerial guide rails (8) respectively extend into the processing chamber (2) and the upper pig chamber (4), a spraying device is arranged on the aerial guide rails (8), the aerial guide rails (8) are slidably connected with a conveying device (27) matched with the aerial guide rails (8), hooks (28) are fixedly mounted at two sides of the bottom of the conveying device (27), six first conveying devices (6) are fixedly mounted at one side of the bottom of the inner wall of the pig releasing chamber (3), and the three first conveying devices (6) form a group, the left side of the first conveying device (6) extends to the interior of the processing chamber (2), fixing devices (9) are fixedly mounted in the pig loosening chamber (3) and located in front of and behind the air guide rail (8), and three second conveying devices (10) are fixedly mounted in the upper pig chamber (4);
the bottom of the inner wall of the pig decomposing room (3) and the bottom of the air guide rail (8) are respectively fixedly provided with a third conveying device (20) and a fourth conveying device (21), the top of the inner wall of the pig decomposing room (3) is arranged on the third conveying device (20) and is prevented from being sequentially fixedly provided with a first industrial robot (14), a sterilizing workbench (17) and a second industrial robot (18) from left to right, one side of the first industrial robot (14) is fixedly provided with an electric saw (13), one side of the second industrial robot (18) is provided with an opening knife (16), one side of the top of the sterilizing workbench (17) is provided with a specially-made clamping jaw (15), the middle of the bottom of the sterilizing workbench (17) is fixedly provided with a sterilizing device (26), and the top of the sterilizing device (26) penetrates through the bottom of the sterilizing workbench (17) and extends to the upper side of the sterilizing workbench (17), the water outlet (11) is formed in the bottom of the inner wall of the pig decomposing chamber (3) and below the third conveying device (20) and the fourth conveying device (21), a filter plate (12) is fixedly mounted inside the water outlet (11), a third industrial robot (23) is fixedly mounted at the rear of the bottom of the inner wall of the pig decomposing chamber (3) and the fourth conveying device (21), and a specially-made ridge (22) is fixedly mounted on one side of the third industrial robot (23).
2. the slaughterhouse assembly line for killing pigs of claim 1, wherein the fixing device (9) comprises a mounting seat (29), an electric telescopic rod (30) is fixedly mounted at the top of the mounting seat (29), a fixing plate (31) is fixedly mounted at the movable end of the electric telescopic rod (30), semi-fixing rings (32) are fixedly mounted at the top and the bottom of one side of the fixing plate (31), and an ultrasonic sensor is embedded between the two semi-fixing rings (32) at one side of the fixing plate (31).
3. Slaughterhouse pig-killing line according to claim 1, characterized in that the number of fixing means (9) is eighteen, and that two fixing means (9) are in a group, and that one side of the first industrial robot (14), the second industrial robot (18) and the third industrial robot (23) is assigned a group of fixing means (9).
4. Slaughterhouse pipeline for killing pigs according to claim 1, characterized in that transfer device (7) comprises AGV dolly (24), the front of AGV dolly (24) is fixedly mounted with dolly charging pile (25).
5. Slaughterhouse pig-killing line according to claim 1, characterized in that two storage containers (19) are arranged on the third conveyor (20), that a storage container (19) is also arranged on the fourth conveyor (21), and that the bottom of the storage container (19) is provided with a bar code.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201920281146.6U CN209749626U (en) | 2019-03-05 | 2019-03-05 | Slaughterhouse kills pig and uses assembly line |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201920281146.6U CN209749626U (en) | 2019-03-05 | 2019-03-05 | Slaughterhouse kills pig and uses assembly line |
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| Publication Number | Publication Date |
|---|---|
| CN209749626U true CN209749626U (en) | 2019-12-10 |
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| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201920281146.6U Expired - Fee Related CN209749626U (en) | 2019-03-05 | 2019-03-05 | Slaughterhouse kills pig and uses assembly line |
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| CN (1) | CN209749626U (en) |
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN114868788A (en) * | 2022-04-29 | 2022-08-09 | 成都锦城学院 | Carriage type automatic pig killing production line |
-
2019
- 2019-03-05 CN CN201920281146.6U patent/CN209749626U/en not_active Expired - Fee Related
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN114868788A (en) * | 2022-04-29 | 2022-08-09 | 成都锦城学院 | Carriage type automatic pig killing production line |
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| Date | Code | Title | Description |
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| GR01 | Patent grant | ||
| GR01 | Patent grant | ||
| CF01 | Termination of patent right due to non-payment of annual fee | ||
| CF01 | Termination of patent right due to non-payment of annual fee |
Granted publication date: 20191210 Termination date: 20210305 |