CN209741619U - Paver graphite alkene intelligence heating system - Google Patents
Paver graphite alkene intelligence heating system Download PDFInfo
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- CN209741619U CN209741619U CN201920250265.5U CN201920250265U CN209741619U CN 209741619 U CN209741619 U CN 209741619U CN 201920250265 U CN201920250265 U CN 201920250265U CN 209741619 U CN209741619 U CN 209741619U
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Abstract
The utility model provides a paver graphite alkene intelligence heating system, including laying graphite alkene heating blanket (2) and visual intelligent control system (5) on paver screed (1), it is further, graphite alkene heating blanket (2) from inside to outside can include graphite alkene zone of heating (6) in proper order, heat preservation (7), air dielectric layer (8) and stainless steel plate layer (9), heating system still includes for the heating of graphite alkene heating blanket (2) and the operation of system provide generator (4) of electric energy and control paver screed (1) open and hydraulic motor (3) of withdrawing, generator (4) can further be connected with visual intelligent control system (5) communication. The graphite alkene heating blanket that adopts evenly to lay on paver screed heats the screed, and the energy consumption is low, and the thermal efficiency is high, and graphite alkene heating blanket's interlaminar structure and visual intelligent control system further improve heating heat preservation effect and heating precision to improve entire system work efficiency, practice thrift the energy consumption.
Description
Technical Field
The utility model relates to a paver screed heating technical field, concretely relates to paver graphite alkene intelligence heating system.
background
When the paver lays asphalt on a road surface, the asphalt mixture needs to be heated, so that the asphalt mixture reaches a certain temperature and can be laid on the road surface, and if the pavement quality laid out is poor due to insufficient heating temperature, the screed of the paver needs to be heated.
the screed is used as a core working device of the asphalt paver, and directly determines the paving quality and the service performance of the paver. At present, the ironing plates of asphalt pavers at home and abroad are all of rectangular box structures welded by steel plates, and the bottoms of the ironing plates are fixed with wear-resistant bottom plates through bolts.
In the prior art, the heating modes of a screed plate of a paver are mainly divided into two types: electrical heating and gas heating. However, both have obvious short plates, such as electric heating, high energy consumption and high requirement on the configuration of the device, the consumed energy is too large when the device is heated once, the cost is directly increased, an additional protection device is required, and the assembly and the subsequent maintenance are troublesome; and for gas heating, the heating time is long, and the heating is uneven, so that the laying efficiency and the laying quality are influenced.
SUMMERY OF THE UTILITY MODEL
For solving the technical problem, the utility model provides a paver graphite alkene intelligence heating system adopts the graphite alkene heating blanket of evenly laying on the paver screed to the screed heating, and the energy consumption is low, and the thermal efficiency is high, further improves heat preservation and protecting effect through the interlaminar structural design to graphite alkene heating blanket, further improves heating accuracy and entire system's operating efficiency through visual intelligent control system.
The utility model discloses a following technical scheme realizes:
The utility model provides a paver graphite alkene intelligence heating system, includes paver screed, graphite alkene heating blanket and visual intelligence control system, graphite alkene heating blanket lays in on the paver screed, be used for right the paver screed heats, visual intelligence control system is used for right the heating process of graphite alkene heating blanket monitors and/or controls.
Further, the visualized intelligent control system controls the graphene heating blanket to be turned on and off, and monitors and controls the heating temperature of the paver screed plate.
Preferably, graphite alkene heating blanket includes graphite alkene zone of heating and heat preservation, the heat preservation sets up the outside of graphite alkene zone of heating.
Preferably, the graphene heating blanket further comprises a stainless steel plate layer, and the stainless steel plate layer is arranged on the outer side of the heat insulation layer.
Preferably, the graphene heating blanket further comprises an air medium layer, and the air medium layer is arranged between the heat insulation layer and the stainless steel plate layer.
Preferably, the thickness of the graphene heating layer is 2-4mm, and the thickness of the heat preservation layer is 3-6 mm.
More preferably, the thickness of the graphene heating layer is 3mm, and the thickness of the thermal insulation layer is 5 mm.
Preferably, the thickness of the stainless steel plate layer is 2-4 mm.
More preferably, the thickness of the stainless steel plate layer is 3 mm.
Preferably, the material of the heat insulation layer is asbestos, glass fiber or rock wool.
More preferably, the material of the heat insulation layer is rock wool.
The intelligent graphene heating system of the paver further comprises a generator, the generator provides electric energy for heating of the graphene heating blanket and operation of the system, and the generator is in communication connection with the visual intelligent control system.
The graphene intelligent heating system for the paver also comprises a hydraulic motor, wherein the hydraulic motor controls the paver screed plate to be opened and retracted.
The utility model provides a paver screed graphite alkene intelligence heating device has following beneficial effect:
1. The graphene heating blankets are used, so that the temperature is quickly raised, the energy consumption is low, and a plurality of graphene heating blankets can be respectively arranged and are flatly paved on the ironing plate, so that the heating uniformity is ensured, and the asphalt paving quality is improved;
2. A visual intelligent operating system is adopted, so that the heating precision and the overall operating efficiency of the system are improved, and the operation is simple and convenient and is easy to operate;
3. the interlayer structure design of the graphene heating blanket effectively reduces the heat dissipation speed to the outside, further improves the heat preservation effect, reduces the energy consumption, and plays a good role in safety protection.
Drawings
In order to more clearly illustrate the technical solutions in the embodiments of the present invention, the drawings used in the description of the embodiments will be briefly described below.
Fig. 1 is a graphene intelligent heating device of a screed plate of the paver of the present invention;
Fig. 2 is a specific structure of the graphene heating blanket of the present invention;
Wherein, 1, a paver screed plate; 2. a graphene heating blanket; 3. a hydraulic motor; 4. a generator; 5. a visual intelligent control system; 6. a graphene heating layer; 7. a heat-insulating layer; 8. an air dielectric layer; 9. and (4) a stainless steel plate layer.
Detailed Description
The technical solution in the embodiments of the present invention will be clearly and completely described below with reference to the accompanying drawings in the embodiments of the present invention.
As shown in fig. 1, the utility model provides a paver graphite alkene intelligence heating system, including paver screed 1, graphite alkene heating blanket 2 and visual intelligent control system 5, graphite alkene heating blanket 2 is laid on the paver screed 1, it is right to be used for paver screed 1 heats, and paver screed 1 here is the high manganese steel screed, graphite alkene heating blanket 2 designs according to the extension size of paver screed 1, divide into the polylith, visual intelligent control system 5 is used for right graphite alkene heating blanket 2's heating process is kept watch on and/or is controlled.
Specifically, the visualized intelligent control system 5 controls the on and off of the graphene heating blanket 2, monitors and controls the heating temperature of the paver screed 1, and can set and display the heating temperature and the heating time and automatically start and stop the heating process.
As shown in fig. 2, the basic structure of the graphene heating blanket 2 is the graphene heating layer 6, in this embodiment, the graphene heating layer 6 can adopt an electrothermal polyester film heating system, the electrothermal film generates heat energy after being electrified, the heating efficiency is high, test data shows that the thermal conversion rate of the electrothermal film is as high as 99.28%, and the adopted graphene electrothermal film also has a self-temperature-limiting characteristic. In addition, the electrothermal film can be attached with a heat conducting pad or a heat conducting cotton material to fully transfer heat under good protection.
In order to guarantee that the graphene electrothermal film does not upwards lose heat when generating heat, the at utmost conducts the heat to a high manganese steel ironing plate, the outside of graphene heating layer 6 still is provided with heat preservation 7, and is preferred, the material of heat preservation 7 is asbestos, glass fiber or rock wool, and the rock wool of heat preservation effect preferred is adopted to this embodiment.
further referring to fig. 2, a stainless steel plate layer 9 is further arranged on the outer side of the heat insulation layer 7, an air dielectric layer 8 is reserved between the heat insulation layer 7 and the stainless steel plate layer 9, the stainless steel plate layer 9 mainly plays a role in protecting the system, and the air dielectric layer 8 is arranged to isolate a heat dissipation path on one hand and also play roles in anti-collision buffering and insulation electricity prevention on the other hand.
Preferably, the thickness of the graphene heating layer 6 is 2-4mm, the thickness of the heat preservation layer 7 is 3-6mm, the thickness of the stainless steel plate layer 9 is 2-4mm, the thickness of the graphene heating layer 6 is 3mm, the thickness of the heat preservation layer 7 is 5mm, and the thickness of the stainless steel plate layer 9 is 3 mm.
The thickness of the air medium layer 8 can be set according to actual needs, and the distance between the heat-insulating layer 7 and the stainless steel plate layer 9 is optimized to be 15-25 mm.
Further, as shown in fig. 1, the graphene intelligent heating system of the paver further comprises a generator 4 and a hydraulic motor 3, the generator 4 provides electric energy for heating of the graphene heating blanket 2 and operation of the system, and the hydraulic motor 3 controls opening and retraction of the screed plate 1 of the paver.
In order to automate the heating process and the entire system, the generator 4 is connected in communication with the visual intelligent control system 5.
This embodiment is when the operation, the operator can directly carry out dynamic monitoring and control to the heating process through visual intelligent control system 5, through opening and closing of touch-sensitive screen control graphite alkene heating blanket 2, set for heating temperature and heating time, also can integrate remote control equipment or mobile communication equipment with control program, through the wireless or remote control of APP program, easy operation is easily got one's hands, and can the surveyability know graphite alkene heating blanket 2's operating condition, and the security is high, the production of operation accident has been avoided.
The graphite alkene intelligence heating system of paver that this embodiment provided has effectually overcome the defect of electrical heating and gas heating, provides a faster more even heating method for the paver screed, can be more extensive be applied to laying of pitch.
various modifications to the embodiments will be readily apparent to those skilled in the art, and the generic principles defined herein may be applied to other embodiments without departing from the spirit or scope of the invention. Thus, the present invention is not intended to be limited to the embodiments shown herein but is to be accorded the widest scope consistent with the principles and novel features disclosed herein.
Claims (10)
1. The utility model provides a paver graphite alkene intelligence heating system, its characterized in that, includes paver screed (1), graphite alkene heating blanket (2) and visual intelligent control system (5), graphite alkene heating blanket (2) are laid on paver screed (1), it is right to be used for paver screed (1) heats, visual intelligent control system (5) are used for right the heating process of graphite alkene heating blanket (2) is monitored and/or is controlled.
2. The graphene intelligent heating system of the paver of claim 1, wherein the visual intelligent control system (5) controls the graphene heating blanket (2) to be turned on and off, and monitors and controls the heating temperature of the paver screed (1).
3. The graphene intelligent heating system of the paver of claim 1 wherein the graphene heating blanket (2) comprises a graphene heating layer (6) and a heat preservation layer (7), and the heat preservation layer (7) is arranged on the outer side of the graphene heating layer (6).
4. The graphene intelligent heating system of the paver of claim 3, wherein the graphene heating blanket (2) further comprises a stainless steel plate layer (9), and the stainless steel plate layer (9) is arranged on the outer side of the heat insulation layer (7).
5. The graphene intelligent heating system of the paver of claim 4, wherein the graphene heating blanket (2) further comprises an air medium layer (8), and the air medium layer (8) is arranged between the heat-insulating layer (7) and the stainless steel plate layer (9).
6. the paver graphene intelligent heating system as defined in any one of claims 3-5, wherein the graphene heating layer (6) is 2-4mm thick, and the insulating layer (7) is 3-6mm thick.
7. The graphene intelligent heating system of the paver of any one of claims 4-5, wherein the thickness of the stainless steel plate layer (9) is 2-4 mm.
8. The graphene intelligent heating system of the paver of any one of claims 3-5, characterized in that the material of the insulating layer (7) is asbestos, glass fiber or rock wool.
9. The graphene intelligent heating system of the paver according to claim 1 or 2, further comprising a generator (4), wherein the generator (4) provides electric energy for heating of the graphene heating blanket (2) and operation of the system, and the generator (4) is in communication connection with the intelligent visual control system (5).
10. The graphene intelligent heating system for the paver according to claim 1 or 2, characterized by further comprising a hydraulic motor (3), wherein the hydraulic motor (3) controls the opening and the retraction of the paver screed (1).
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CN109750583A (en) * | 2019-02-28 | 2019-05-14 | 青岛澳立奇科技股份有限公司 | A kind of paver graphene intelligent heating system |
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Cited By (1)
Publication number | Priority date | Publication date | Assignee | Title |
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CN109750583A (en) * | 2019-02-28 | 2019-05-14 | 青岛澳立奇科技股份有限公司 | A kind of paver graphene intelligent heating system |
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