CN209738022U

CN209738022U - Electric diamond wire saw machine for stone

Info

Publication number: CN209738022U
Application number: CN201920233875.4U
Authority: CN
Inventors: 李跃辉
Original assignee: Quanzhou Xinxintu Diamond Tools Co Ltd
Current assignee: Quanzhou Xinxintu Diamond Tools Co Ltd
Priority date: 2019-02-25
Filing date: 2019-02-25
Publication date: 2019-12-06
Anticipated expiration: 2029-02-25

Abstract

The utility model relates to a stone material saw mascerating machine discloses an electroplating diamond wire saw for stone material, including saw line, line roller, around rolling up power device, receive and release the winding arrangement, the line roller is two, and the interval sets up in the hoist mechanism top side by side, and the saw line is around establishing on two line rollers, receives and releases the winding arrangement and be two, sets up respectively in two line roller outsides, receives and releases the winding arrangement including receiving and releasing the reel, receive and releases the reel, the line roller all is connected with around rolling up power device, and the saw line adopts the diameter to be 0.5-1 mm's electroplating buddha's warrior attendant line. The utility model discloses an electroplate buddha's warrior attendant line and carry out the cutting barren material that circulates, saw wire diameter is between 0.5-1mm, can accomplish the cutting and be difficult for the fracture, and the diameter is less relatively, can make the sword seam of cutting narrower, reduces the consumptive material.

Description

Electric diamond wire saw machine for stone

Technical Field

The utility model relates to a stone material saw mascerating machine has especially related to an electricity gilt diamond wire saw machine for stone material.

Background

At present, stone cutting granite mostly adopts rope saw and sand saw machine on the market, the tool joint of two kinds of saws is all about 10mm, diamond frame saw and circular saw blade machine are adopted in the marble cutting, the tool joint of two kinds of saws is about 2.8mm at minimum, the tool joint is all bigger, the mountain flour discharges much, dust pollution is more, but because of the technical bottleneck to, the tool joint of these saws all can't diminish again and improve the outturn percentage, in order to reduce the emission. And the traditional knife has wide gap, much stone powder is discharged, and the dust pollution is serious.

Disclosure of Invention

An object of the utility model is to provide an electroplate diamond wire saw machine for stone material reduces the sword seam width, improves the outturn percentage, reduces the dust and discharges.

In order to solve the technical problem, the utility model discloses a following technical scheme can solve:

The electric plating diamond wire saw for the stone comprises two wire rollers, a wire roller, a winding power device and two winding and unwinding devices, wherein the two wire rollers are arranged above a lifting mechanism at intervals side by side, the wire rollers are wound on the two wire rollers, the two winding and unwinding devices are respectively arranged outside the two wire rollers, the winding and unwinding devices comprise winding and unwinding reels, and the winding and unwinding reels and the wire rollers are connected with the winding power device.

Preferably, the saw wire is a plated diamond wire with the diameter of 0.5-1 mm.

Preferably, the wire roller is provided with a wire groove.

Preferably, the saw wire winding device further comprises two adjusting rollers for adjusting the vertical distance of the saw wire wound on the two wire rollers.

Preferably, the lifting mechanism comprises a supporting seat, a lifting power device arranged on the supporting seat, and a supporting plate connected with the lifting power device.

preferably, the lifting power device adopts an oil cylinder.

Preferably, the winding power device employs a servomotor, one for each wire roller.

The utility model discloses owing to adopted above technical scheme, have apparent technological effect: the electroplated diamond wire is adopted to circularly cut the rough material, the diameter of the saw wire is between 0.5 and 1mm, the rough material can be cut without easy fracture, the diameter is less, the cutting gap for cutting is narrower, the material consumption is reduced, compared with a saw blade with the diameter of 1.3mm, seven plates are cut, the structure can at least save the loss of one plate, the material consumption is reduced, and the dust is correspondingly reduced; the saw wire is wound and unwound in a reciprocating mode through the winding and unwinding device, and the purpose that the saw wire cuts a rough material is achieved. In addition, the saw wire is adopted for cutting, the saw wire is small in diameter, a plate with the thickness of 3mm can be machined, the error is within 0.3mm, and the requirements of the public are met. And (5) carrying out water spraying cooling while cutting the raw materials.

Drawings

FIG. 1 is a simplified block diagram of an embodiment of the present invention;

Fig. 2 is a simplified plan view of an embodiment of the present invention;

FIG. 3 is a simplified plan view of the embodiment of the present invention with a frame, a pull rod, and a cross rod;

FIG. 4 is a simplified structural diagram of a wire roller according to an embodiment of the present invention;

The names of the parts indicated by the numerical references in the drawings are as follows: the automatic winding machine comprises a saw wire 1, a wire roller 2, a wire roller 3, an adjusting roller 4, a lifting mechanism 5, a wire groove 6, a raw material 7, a winding and unwinding reel 7, a first gear 8, a second gear 9, a rack 10, a first shaft 11, a second shaft 12, a first chute 13, a second chute 14, a third chute 15, a supporting seat 16, a supporting plate 17, a lifting power device 18, a winding power device 19, a pull rod 20, a cross rod 21 and a rotating shaft 22.

Detailed Description

The present invention will be described in further detail with reference to the accompanying drawings and examples.

Examples

An electric diamond wire saw for stone materials, as shown in fig. 1 to 4, comprises a frame 10, a saw wire 1, a wire roller 2, an adjusting roller 3, a winding power device 19, a winding and unwinding device, and a lifting mechanism 4 arranged below the saw wire 1.

The saw wire 1 is an electroplated diamond wire with the diameter of 0.5-1mm, and is not easy to break.

The wire rollers 2 are two and are arranged above the lifting mechanism 4 side by side at intervals, the saw wire 1 is wound on the two wire rollers 2, the wire rollers 2 are provided with wire grooves 5 which are spiral, and the wire grooves 5 play a role in limiting the saw wire 1. The thread roller 2 is a rubber roller, in the embodiment, the winding power device 19 is a servo motor, each thread roller 2 is provided with a servo motor, and the thread rollers 2 are connected with output shafts of the servo motors through rotating shafts 22. Both ends of the rotating shaft 22 are hinged with the frame 10 through bearings. The two wire rolls 2 can be operated synchronously.

The two winding and unwinding devices are respectively arranged on the outer sides of the two wire rollers 2, each winding and unwinding device comprises a winding and unwinding reel 7, the winding and unwinding device is located beside a servo motor, an output shaft of the servo motor is provided with a first gear 8 through a key sleeve, a first shaft 11 is arranged on the winding and unwinding reel 7, a second gear 9 meshed with the first gear 8 is arranged on the first shaft 11 through the key sleeve, and the servo motor works while the corresponding winding and unwinding reel 7 rotates to wind, unwind and unwind the saw wire 1. Both ends of the first shaft 11 are hinged with the frame 10 through bearings.

In order to adapt to cutting rough material 6 with different heights, two adjusting rollers 3 are arranged, the adjusting rollers 3 are used for adjusting the vertical distance of the saw wire 1 wound on the two wire rollers 2, so that only the lower row of the saw wire 1 is used for cutting, and the influence on the flatness of a cutting surface due to double cutting is avoided. The frame 10 is provided with a first oblique elongated chute 13, the adjusting roller 3 is connected with the frame 10 through a second shaft 12, a ball is arranged between the adjusting roller 3 and the second shaft 12, and the adjusting roller 3 can rotate relative to the second shaft 12 through the ball. Each second shaft 12 is correspondingly provided with two first sliding grooves 13, the two first sliding grooves 13 respectively correspond to the front end and the rear end of the second shaft 12, the front portion and the rear portion of the second shaft 12 are respectively provided with threads, and the front portion and the rear portion of the second shaft 12 are respectively embedded into the first sliding grooves 13 and locked on the rack 10 through nuts. The two first chutes 13 corresponding to the same ends of the two second shafts 12 are inverted splayed.

When the height of the raw material 6 is higher, the height of the adjusting roller 3 needs to be adjusted downwards, so that the vertical distance of the saw wire 1 wound on the wire roller 2 is adjusted, and the vertical distance of the saw wire 1 is larger than the height of the raw material 6.

The lifting mechanism 4 comprises a supporting seat 16, a lifting power device 18 arranged on the supporting seat 16 and a supporting plate 17 arranged above the supporting seat 16, in the embodiment, the lifting power device 18 adopts an oil cylinder, a piston rod of the oil cylinder is connected with the supporting plate 17, the raw material 6 is placed on the supporting plate 17, a winding power device 19 works to drive the winding and unwinding device to wind and unwind the saw wire 1, the saw wire 1 is wound while being unwound, after the unwinding and the winding are completed, the winding power device 19 works in the reverse direction to become a winding and unwinding reel 7 of an original unwinding wire, the winding and unwinding reel 7 of the original winding wire becomes an unwinding wire, and the saw wire 1 continuously circulates. Meanwhile, the lifting power device 18 works to drive the raw material 6 to move upwards to be close to the saw wire 1, the lifting power device 18 continues to move upwards, the wound and unwound saw wire 1 cuts the raw material 6, after the saw wire 1 is cut to the bottom end of the raw material 6, the winding and unwinding device stops working, the lifting power device 18 works to drive the raw material 6 to move downwards, and then the cut raw material 6 is moved away.

In order to ensure the consistent height adjustment of the two adjusting rollers 3, a pull rod 20 is connected between the two second shafts 12, two strip-shaped second sliding grooves 14 arranged along the length direction of the pull rod 20 are symmetrically arranged at the left part and the right part of the pull rod 20, and the end parts of the second shafts 12 are embedded into the second sliding grooves 14. In order to enable the second shaft 12 to slide along the length direction of the second sliding chute 14, two side walls of the second sliding chute 14 in the length direction are both wavy, and the damping effect is improved.

In order to ensure that the pull rod 20 can move along the vertical direction so as to adjust the positions of the two adjusting rollers 3 at the same time, a cross rod 21 is fixed in the middle of the connecting rod, a strip-shaped third sliding groove 15 arranged along the vertical direction is arranged in the middle of the two first sliding grooves 13 at the same end of the two second shafts 12 on the rack 10, and the cross rod 21 is embedded in the third sliding groove 15. In order to enable the second shaft 12 to slide along the length direction of the third sliding chute 15 and stop along with the sliding, two side walls of the third sliding chute 15 along the length direction are both wavy, and the damping effect is improved.

In short, the above description is only a preferred embodiment of the present invention, and all the equivalent changes and modifications made in accordance with the claims of the present invention should be covered by the scope of the present invention.

Claims

1. the electric diamond wire saw for stone is characterized in that: including saw wire, line roller, around rolling up power device, receive and release the line device, the line roller is two, and the interval sets up in the hoist mechanism top side by side, and the saw wire is around establishing on two line rollers, receives and releases the line device and be two, sets up respectively in two line roller outsides, receives and releases the line device including receiving and releasing the reel, receives and releases the reel, the line roller all with around rolling up power device and be connected.

2. The diamond wire saw machine for stone material of claim 1, wherein: the saw wire is made of electroplated diamond wire.

3. The diamond wire saw machine for stone material of claim 1, wherein: the diameter of the saw wire is 0.5-1 mm.

4. The diamond wire saw machine for stone material of claim 1, wherein: the wire roller is provided with a wire groove.

5. The diamond wire saw machine for stone material of claim 1, wherein: and the two adjusting rollers are used for adjusting the vertical distance of the saw wire wound on the two wire rollers.

6. The diamond wire saw machine for stone material of claim 1, wherein: the lifting mechanism comprises a supporting seat, a lifting power device arranged on the supporting seat and a supporting plate connected with the lifting power device.

7. the diamond wire saw machine for stone material of claim 6, wherein: the lifting power device adopts an oil cylinder.

8. The diamond wire saw machine for stone material of claim 1, wherein: the winding power device adopts a servo motor, and each wire roller is provided with one servo motor.