CN209737929U - Steam maintenance tower and production line for flexible production line of prefabricated building - Google Patents
Steam maintenance tower and production line for flexible production line of prefabricated building Download PDFInfo
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- CN209737929U CN209737929U CN201920071531.8U CN201920071531U CN209737929U CN 209737929 U CN209737929 U CN 209737929U CN 201920071531 U CN201920071531 U CN 201920071531U CN 209737929 U CN209737929 U CN 209737929U
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- 238000012423 maintenance Methods 0.000 title claims abstract description 63
- 238000004519 manufacturing process Methods 0.000 title claims abstract description 39
- 230000007306 turnover Effects 0.000 claims description 16
- 230000007246 mechanism Effects 0.000 claims description 8
- 238000010276 construction Methods 0.000 claims description 3
- 238000012545 processing Methods 0.000 abstract description 4
- 230000003028 elevating effect Effects 0.000 abstract description 2
- 230000001105 regulatory effect Effects 0.000 abstract description 2
- 230000003014 reinforcing effect Effects 0.000 abstract description 2
- 238000007493 shaping process Methods 0.000 abstract description 2
- 239000010410 layer Substances 0.000 description 20
- 238000000034 method Methods 0.000 description 4
- 230000008569 process Effects 0.000 description 4
- 239000002356 single layer Substances 0.000 description 4
- 238000009413 insulation Methods 0.000 description 3
- 230000004048 modification Effects 0.000 description 3
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- 238000010586 diagram Methods 0.000 description 2
- 238000010438 heat treatment Methods 0.000 description 2
- 238000002955 isolation Methods 0.000 description 2
- 230000009286 beneficial effect Effects 0.000 description 1
- 238000011161 development Methods 0.000 description 1
- 238000005265 energy consumption Methods 0.000 description 1
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Abstract
The embodiment of the utility model discloses steam maintenance tower for among flexible production line of assembly type structure, including lift tower and multilayer maintenance tower, the bottom of lift tower is equipped with lift platform, is equipped with the ferry vehicle pull way on the lift platform, is equipped with the mould ferry vehicle on the ferry vehicle pull way, and the discharge side of lift tower is equipped with the elevating gear that the drive lift platform rises or descend, is equipped with evenly distributed's multilayer maintenance platform from top to bottom in the multilayer maintenance tower, is equipped with the ferry vehicle pull way on the maintenance platform. The utility model discloses lift tower and multilayer maintenance tower with interconnect, the mould platform that will alternate the reinforcing bar carries out subsequent processing in removing multilayer maintenance tower, steam curing can the shaping after regulated time and hardness, multilayer maintenance tower is multilayer subregion formula (food steamer formula) shaft, this technological degree of automation is high, realized the lift of multilayer product, place, take out, become three-dimensional multilayer structure with traditional plane assembly line, save area, reduce steam space time's economic nature.
Description
Technical Field
The utility model relates to a building element produces technical field, concretely relates to steam maintenance tower and production line for among the flexible production line of assembly type structure.
background
the fabricated building is a novel environment-friendly energy-saving residential building type which is vigorously developed in a new period of China, and production bases of the fabricated building are established in most of provinces and cities at present. The lowest mandatory proportion of prefabricated components for newly built residential quarters has also been developed in various places, and the prefabricated houses can be developed vigorously.
However, the existing building component production line is a plane production line, and has the problems of high development cost, unreasonable production line layout, large occupied area and the like, so that the threshold of the building component production industry is too high, the building component production line is difficult to popularize, and the building component production line can only be produced by part of large-scale enterprises. However, aiming at small buildings, especially individual single houses, especially in the wave of new rural construction in China, before the transformation of rural houses into the urgent need of a novel rural villa, the production flexibility of large enterprises is very important, and therefore a production line with low production cost is needed.
SUMMERY OF THE UTILITY MODEL
An object of the embodiment of the utility model is to provide a steam maintenance tower and production line for among the flexible production line of assembly type structure for solve the problem that current manufacturing cost is high, area is big.
In order to achieve the above object, an embodiment of the present invention provides:
the utility model provides a steam maintenance tower platform for among assembly type structure flexible production line, is including the lift tower and the multilayer maintenance tower that are connected, wherein the bottom of lift tower is equipped with lift platform, the last first track that is used for spacing mould ferry vehicle that is equipped with of lift platform, the delivery side of lift tower is equipped with the elevating gear that drives lift platform and rise or descend, be equipped with evenly distributed's maintenance platform from top to bottom in the multilayer maintenance tower, be equipped with the second track on the maintenance platform, first track is connected with the second track on layer, the orbital top of second is equipped with pulls advancing device.
In another preferred embodiment, the lifting device is a hydraulic lifter or a hoist; the hydraulic lifter is arranged at the bottom of the lifting platform; the lifting machine is arranged above the lifting platform.
In another preferred embodiment, the lifting machine comprises an electric hoist arranged at the top of the lifting tower, the lifting end of the electric hoist is provided with a lifting support frame scattering from the center to the periphery, and the scattering ends of the lifting support frame are fixedly connected with the two sides of the lifting platform.
In another preferred embodiment, platform supporting bodies are symmetrically arranged on two sides of the inner side of the multi-layer maintenance tower, and the top surfaces of the platform supporting bodies are fixedly connected with the multi-layer maintenance platform.
In another preferred embodiment, the traction propulsion device comprises a traction track arranged above the maintenance platform, the traction track is driven by a traction motor, and a traction sling connected with the mold ferry vehicle is arranged on the traction track.
In another preferred embodiment, the end portions of the first track and the second track are provided with locking mechanisms, each locking mechanism comprises a turnover plate, the rotating end of each turnover plate is provided with a rotating shaft, and the end portion of each rotating shaft is provided with a turnover driver.
In another preferred embodiment, the turnover plate is an L-shaped plate, and the short side of the turnover plate is arranged back to the mold ferry vehicle.
in another preferred embodiment, the turning driver is a hand lever or an electric driving gear set fixedly connected with the rotating shaft.
In another preferred embodiment, a concrete pouring pipeline and a ground rail connected with the first rail are arranged on the feeding side of the lifting tower, a discharge port of the concrete pouring pipeline is located above the ground rail, and a feeding end of the concrete pouring pipeline is connected with a concrete pouring pump.
In another preferred embodiment, a steam conveying pipeline is arranged in the multilayer curing tower, the air outlet end of the steam conveying pipeline is positioned above the curing platform, and the air inlet end of the steam conveying pipeline is connected with a steam generator.
Another preferred embodiment is a flexible production line for prefabricated buildings comprising a steam maintenance tower as described in any one of the preceding claims.
The embodiment of the utility model provides a have following advantage:
The utility model discloses a steam maintenance tower for among assembly type structure flexible production line passes through lifting tower and multilayer maintenance tower interconnect, the mould platform that will alternate the reinforcing bar carries out subsequent processing in removing multilayer maintenance tower, steam maintenance can be shaping after regulated time and hardness, multilayer maintenance tower is multilayer subregion formula (food steamer formula) tower body, this technical automation degree is high, the lift of multilayer product has been realized, place, take out, become three-dimensional multilayer structure with traditional plane assembly line, save area, reduce steam space time's economic nature.
Drawings
Fig. 1 is a top view structural diagram of a steam maintenance tower used in a flexible production line of a fabricated building according to an embodiment of the present invention;
FIG. 2 is a front view structural diagram of a steam maintenance tower used in a flexible production line of an assembly building according to an embodiment of the present invention;
fig. 3 is an enlarged structural view of a locking mechanism according to an embodiment of the present invention.
In the figure:
1. A lifting tower; 2. a lifting platform; 3. a mould ferry vehicle; 4. a first track; 5. a lifting device; 6. a ground track; 7. pouring the concrete into a pipeline; 8. a concrete pouring pump;
9. A multi-layer curing tower; 10. maintaining the platform; 11. a second track; 12. a turnover plate; 13. a rotating shaft; 14. a flipping driver; 15. a steam delivery conduit; 16. a steam generator; 17. a traction track; 18. a traction sling; 19. and driving the traction motor.
Detailed Description
The following description is provided for illustrative purposes, and other advantages and features of the present invention will become apparent to those skilled in the art from the following detailed description.
It should be understood that the structures, ratios, sizes, etc. shown in the present specification are only used to match the contents disclosed in the specification, so as to be known and read by those skilled in the art, and are not used to limit the practical limitations of the present invention, so that they do not have the essential meaning in the art, and any modification of the structures, changes of the ratio relationship, or adjustment of the sizes should still fall within the scope of the present invention without affecting the function and the achievable purpose of the present invention. Meanwhile, the terms such as "upper", "lower", "left", "right", "middle", and the like used in the present specification are for the sake of clarity only, and are not intended to limit the scope of the present invention, and changes or adjustments of the relative relationship thereof are also considered to be the scope of the present invention without substantial changes in the technical content.
example 1
As shown in fig. 1-3, a steam maintenance tower for use in an assembly type building flexible production line includes a lifting tower 1 and a multi-layer maintenance tower 9, which are connected to each other, wherein a lifting platform 2 is disposed at the bottom of the lifting tower 1, a first rail 4 for limiting a mold ferry cart 3 is disposed on the lifting platform 2, a lifting device 5 for driving the lifting platform 2 to ascend or descend is disposed on a discharge side of the lifting tower 1, maintenance platforms 10 are disposed in the multi-layer maintenance tower 9 and uniformly distributed up and down, a second rail 11 is disposed on the maintenance platform 10, the first rail 4 is connected to the second rail 11 on the same floor, and a traction propulsion device is disposed above the second rail 11. When the mold ferry vehicle is used specifically, the mold ferry vehicle 3 enters the lifting tower 1 along the rail and stops on the lifting platform 2, the lifting platform 2 stops lifting after rising to a set height through the lifting device 5, the mold ferry vehicle 3 moves from the first rail 4 to the second rail 11 under the driving of the traction propulsion device and moves along the second rail 11 until the traction device stops after the set position, and a maintenance process is carried out.
The above mechanisms are specifically described below with reference to examples:
As shown in fig. 2, the lifting device 5 is a hydraulic lift or a hoist, and if the lifting device is a hydraulic lift, such as a 3 ton 5 m scissor lift, the hydraulic lift is arranged at the bottom of the lifting platform 2, and the hydraulic lift is started to jack up the lifting platform 2 to a braking position; if the elevator is a hoisting machine; the lifting machine is arranged above the lifting platform 2 and comprises an electric hoist arranged at the top of the lifting tower 1, a lifting support frame which scatters from the center to the periphery is arranged at the lifting end of the electric hoist, and the scattering ends of the lifting support frame are fixedly connected with the two sides of the lifting platform 2.
As shown in fig. 3, platform supporting bodies are symmetrically arranged on two sides of the inner side of the multi-layer maintenance tower 9, and the top surfaces of the platform supporting bodies are fixedly connected with a multi-layer maintenance platform 10. The platform support body can be an L-shaped connecting plate or a fixing block and can be fixedly connected with two mutually perpendicular side faces.
The feed side of the lifting tower 1 is provided with a concrete pouring pipeline 7 and a ground track 6 connected with the first track 4, a discharge port of the concrete pouring pipeline 7 is located above the ground track 6, a hose part is arranged at a discharge port of the concrete pouring pipeline 7, the concrete pouring pipeline can be moved forwards, backwards, leftwards and rightwards to pour the concrete, the pouring is uniform, a concrete pouring pump 8 is connected to a feeding end of the concrete pouring pipeline 7, the concrete pouring pump 8 can be replaced by a concrete mixer, and the pipeline pouring of commercial concrete can be directly started. The process of concrete pouring and oscillation is carried out on the moulds on the mould ferry vehicle before the moulds enter the maintenance tower, so that the processing efficiency of the moulds is improved.
a steam conveying pipeline 15 is arranged in the multilayer curing tower 9, the air outlet end of the steam conveying pipeline is positioned above the curing platform 10, and the air inlet end of the steam conveying pipeline 15 is connected with a steam generator 16. And in the process that the mold ferry vehicle 3 is pulled to advance on the second slide rail, the mold ferry vehicle passes through the air outlet end of the steam conveying pipeline to perform a high-temperature maintenance process on the mold ferry vehicle. In order to realize the independent construction of each layer in the multi-layer maintenance tower 9, heat insulation plates are arranged on the upper side, the lower side, the left side and the right side of each layer of conveying channel of the multi-layer maintenance tower 9, when the heat insulation plates can realize single-layer isolation of each layer of conveying channel, a valve is arranged at the air outlet end of the steam conveying pipeline 15, and the air outlet end of the layer is independently opened, so that single-layer steam heating is realized, the energy consumption is saved, and the diversification of the processing technology is met.
After the heat insulation boards on the upper layer, the lower layer, the left layer and the right layer are put down, single-layer isolation of a certain layer can be realized, and single-layer steam heating can be realized by independently opening the steam pipeline on the layer.
The traction propulsion device comprises a traction rail 17 arranged above the maintenance platform 10, the traction rail 17 is driven by a traction motor 19, a traction sling 18 connected with the mold ferry 3 is arranged on the traction rail 17, a hook is arranged on the traction sling 18, and a field worker manually overlaps or unloads the hook on the traction side of the mold ferry 3.
The end parts of the first track 4 and the second track 11 are provided with locking mechanisms, each locking mechanism comprises a turnover plate 12, the rotating end of each turnover plate 12 is provided with a rotating shaft 13, and the end part of each rotating shaft 13 is provided with a turnover driver 14. During the specific use, use upset driver 14 manual or electric control rotation axis 13 rotatory, drive the upset of returning face plate 12 rotatory, be in the horizontality when returning face plate 12 is opened, returning face plate 12 is in the coplanar with lift platform 2 or maintenance platform 10's mesa, is in vertical state when returning face plate 12 closes, returning face plate 12 vertical lift platform 2 or maintenance platform 10's mesa, the height of returning face plate 12 need be higher than spacing orbital height.
The preferred L template of returning face plate 12, its short flank side sets up to mould ferry vehicle 3 dorsad for when returning face plate 12 is in the closed condition, the short flank of L template can support it, increases the contact surface of returning face plate 12 and platform lateral wall, can also play the rotatory spacing beneficial effect of restriction returning face plate 12 to reduce the degree of difficulty to the rotation control of returning face plate 12.
The turnover driver is a hand lever or an electric drive gear set fixedly connected with the rotating shaft 13, so that the rotation of the rotating shaft 13 is manually or electrically controlled.
example 2
A flexible production line for prefabricated buildings incorporating a steam maintenance tower as described in any one of the preceding claims, the remainder of the production line being as described in the prior art.
Although the invention has been described in detail with respect to the general description and the specific embodiments, it will be apparent to those skilled in the art that modifications and improvements can be made based on the invention. Therefore, such modifications and improvements are intended to be within the scope of the invention as claimed.
Claims (10)
1. The utility model provides a steam maintenance tower for in flexible production line of prefabricated construction which characterized in that: the multi-layer maintenance tower is internally provided with a lifting platform and a lifting device for enabling the lifting platform to ascend or descend, the lifting platform is provided with a first track for the die ferry vehicle to walk, the multi-layer maintenance tower is internally provided with a plurality of maintenance platforms which are uniformly distributed up and down, the maintenance platforms are provided with a second track connected with the first track, and the maintenance platforms are internally provided with traction propulsion devices for drawing the die ferry vehicle to walk on the second track.
2. The steam maintenance tower for use in a fabricated building flexible production line of claim 1, wherein: the lifting device is a hydraulic lifter or a hoister; wherein,
The hydraulic lifter is arranged at the bottom of the lifting platform;
The lifting machine is arranged above the lifting platform.
3. The steam maintenance tower for use in a fabricated building flexible production line of claim 2, wherein: the lifting machine is including setting up the electric block at the lift tower top, electric block's lift end is equipped with the lift support frame of scattering all around from the center, lift support frame's scattering end fixed connection lift platform's both sides.
4. The steam maintenance tower for use in a fabricated building flexible production line of claim 1, wherein: the platform supporting bodies are symmetrically arranged on two sides of the inner side of the multilayer maintenance tower, and the top surfaces of the platform supporting bodies are fixedly connected with the multilayer maintenance platform.
5. The steam maintenance tower for use in a fabricated building flexible production line of claim 1, wherein: the traction propulsion device comprises a traction track arranged above the maintenance platform, the traction track is driven by a traction motor, and a traction sling connected with the mold ferry vehicle is arranged on the traction track.
6. the steam maintenance tower for use in a fabricated building flexible production line of claim 1, wherein: the end parts of the first track and the second track are provided with locking mechanisms, each locking mechanism comprises a turnover plate, the rotating end of each turnover plate is provided with a rotating shaft, and the end part of each rotating shaft is provided with a turnover driver.
7. The steam maintenance tower for use in a fabricated building flexible production line of claim 6, wherein: the turnover plate is an L-shaped plate, and the short side of the turnover plate is arranged back to the mold ferry vehicle;
The turnover driver is a hand rocker or an electric drive gear set fixedly connected with the rotating shaft.
8. The steam maintenance tower for use in a fabricated building flexible production line of claim 1, wherein: the feed side of lift tower is equipped with concrete placement pipeline and the ground track that links up with first track, the discharge gate of concrete placement pipeline is located the orbital top in ground, concrete placement pump is connected to the pan feeding end of concrete placement pipeline.
9. the steam maintenance tower for use in a fabricated building flexible production line of claim 1, wherein: and a steam conveying pipeline is arranged in the multilayer curing tower, the air outlet end of the steam conveying pipeline is positioned above the curing platform, and the air inlet end of the steam conveying pipeline is connected with a steam generator.
10. The utility model provides a flexible production line of assembled building of steam maintenance pylon which characterized in that: which is a flexible production line for prefabricated buildings comprising a steam maintenance tower as claimed in any one of claims 1 to 9.
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CN201920071531.8U CN209737929U (en) | 2019-01-16 | 2019-01-16 | Steam maintenance tower and production line for flexible production line of prefabricated building |
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CN201920071531.8U CN209737929U (en) | 2019-01-16 | 2019-01-16 | Steam maintenance tower and production line for flexible production line of prefabricated building |
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Cited By (2)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN111186007A (en) * | 2020-03-10 | 2020-05-22 | 南通鑫华混凝土制品有限公司 | Automatic steam curing room system |
CN113618882A (en) * | 2021-08-03 | 2021-11-09 | 北京市燕通建筑构件有限公司 | Flat module for producing assembled concrete member and using method thereof |
-
2019
- 2019-01-16 CN CN201920071531.8U patent/CN209737929U/en active Active
Cited By (2)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN111186007A (en) * | 2020-03-10 | 2020-05-22 | 南通鑫华混凝土制品有限公司 | Automatic steam curing room system |
CN113618882A (en) * | 2021-08-03 | 2021-11-09 | 北京市燕通建筑构件有限公司 | Flat module for producing assembled concrete member and using method thereof |
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