CN209735619U

CN209735619U - movable aging bed

Info

Publication number: CN209735619U
Application number: CN201920430160.8U
Authority: CN
Inventors: 李永兆; 李斌杰
Original assignee: Qingdao Chuangke Machinery Equipment Manufacturing Co Ltd
Current assignee: Qingdao Chuangke Machinery Equipment Manufacturing Co Ltd
Priority date: 2019-04-01
Filing date: 2019-04-01
Publication date: 2019-12-06
Anticipated expiration: 2029-04-01

Abstract

a movable ageing bed comprises an ageing bed frame (1), a continuous conveying device and a driving system, wherein the ageing bed frame (1) is formed by connecting metal sections and/or plates, a driving wheel (4) and a driven wheel (5) are respectively arranged at the front end and the rear end of the ageing bed frame, a plurality of sections of transmission chains (3) are connected onto the ageing bed frame to serve as the continuous conveying device, a hopper (2) is mounted on each transmission chain (3), an opening of the hopper (2) faces outwards, and the hopper rotates periodically around the driving wheel (4) and the driven wheel (5) along with the transmission chains (3); a plurality of partition plates are arranged in the hopper (2), a heating device is arranged at the lower part of the hopper, and a temperature detector is arranged in the hopper; the driving system acts on the driving wheel (4) through the motor (11) and the speed reducer (12) to drive the continuous conveying device to operate. The utility model discloses portable ageing bed operation in-process carries out automatic ageing, labour saving and time saving, and the next process can be carried automatically to the piece of gluing after ageing, need not artifical nurse, and degree of automation is high, can effectively use manpower sparingly, raises the efficiency.

Description

Movable aging bed

Technical Field

The utility model relates to an ageing equipment technical field especially relates to a portable ageing bed.

Background

Silica gel is a high-activity adsorption material, and is usually prepared by reacting sodium silicate with sulfuric acid, and performing a series of post-treatment processes such as aging, acid soaking and the like. It is insoluble in water and any solvent, non-toxic, odorless, stable in chemical property, and has no reaction with any substance except strong alkali and hydrofluoric acid. The production of silica gel mostly goes through the procedures of gelling, washing, drying and the like, wherein the gelling granulation is one of the key steps of the silica gel production, and the gelling granules are required to be put into an aging tank and added with an aging agent for aging.

Traditional ageing pond is the square cell body that stainless steel made mostly, and cell body one side sets up the discharge gate, and this kind of cell body utilizes the corrosion resisting property of stainless steel, can realize ageing function basically, but efficiency is too low, is manual operation mostly, and ageing time is long and unstable, should not the drawing of patterns. At present, no automatic silica gel aging equipment exists in the market.

SUMMERY OF THE UTILITY MODEL

In order to solve the problem, the utility model provides a portable ageing bed through adjusting device parameter starting equipment, lets equipment carry out automatic ageing at the operation in-process, and labour saving and time saving just cuts apart into the settlement size with the material when ageing through setting up the hopper, and the piece of glue after ageing the completion will be carried down to the process automatically, need not artifical nurse, and degree of automation is high, can effectively use manpower sparingly, improves production efficiency.

The purpose of the utility model is realized through the following technical scheme.

a movable ageing bed comprises an ageing bed frame, a continuous conveying device and a driving system, wherein the ageing bed frame is formed by connecting metal profiles and/or plates, a driving wheel and a driven wheel are respectively arranged at the front end and the rear end of the ageing bed frame, and a plurality of sections of transmission chains are connected onto the ageing bed frame and are used as the continuous conveying device; the driving system acts on the driving wheel through the motor and the speed reducer to drive the continuous conveying device to operate.

The movable ageing bed is characterized in that a plurality of partition plates are arranged in the hopper according to a set size, and the material is divided into a plurality of small blocks.

The movable ageing bed is characterized in that the heating device is arranged on the lower portion of the hopper and used for providing ageing temperature, and the temperature detector is arranged in the hopper and used for detecting the ageing temperature in the hopper.

In the movable ageing bed, the driving wheel and the driven wheel are the same in size and are positioned on the same horizontal plane, the external part of the movable ageing bed is in a toothed structure, and the size of the movable ageing bed is matched with that of the transmission chain; the driving wheel and the driven wheel are connected to the aging bed frame through a bearing with a seat and a fixing frame.

In the movable ageing bed, the driven wheel is a movable wheel, and the distance between the driven wheel and the driving wheel can be adjusted.

The movable ageing bed is characterized in that the driven wheel is connected with the ageing bed frame through a sliding block outer spherical surface bearing with seats and two side slideways, and the middle of the sliding block outer spherical surface bearing with seats is connected to the ageing bed frame through a movable rod.

the movable ageing bed is characterized in that the transmission chain is a long-pitch transmission chain, the length of the transmission chain is greater than 200mm, the hopper is connected to the transmission chain, the width of the hopper is smaller than the length of each section of the transmission chain, and the length of the hopper is greater than 1500 mm.

The movable ageing bed is characterized in that the driving wheel, the driven wheel and the transmission chains are provided with two sets, and the two sets of transmission chains are respectively connected to two ends of the hopper in the length direction.

The movable ageing bed is used for ageing silica gel and is arranged at the front end of a rubber tapping process, and the hopper unloads the silica gel into a container or a conveying device connected with the rubber tapping process when turning downwards.

The mobile ageing bed controls the rotating speed of the motor through the frequency converter, so that the time for rotating the transmission chain for a circle is more than twice of the required ageing time of the silica gel.

In the movable aging bed, the corresponding support frame is arranged at each accessory position on the aging bed frame, and the vertical distance adjusting device is arranged at the lowest end position.

To sum up, the beneficial effects of the utility model are that:

1. The movable ageing bed of the utility model can automatically age the equipment in the operation process by adjusting the equipment parameter starting equipment, the time of the material from the driven wheel to the driving wheel can just finish the ageing, the time is saved, the rubber block after the ageing is finished can be automatically conveyed to the next working procedure, the manual nursing is not needed, the automation degree is high, the manpower can be effectively saved, and the production efficiency is improved;

2. The utility model discloses portable ageing bed, as outstanding improvement, combine the tentatively cutting apart of material and ageing for process one, the hopper is rectangular shape, and the internal partitioning becomes the polylith, conveniently unloads, and the drawing of patterns is clean, and enters into the rubber tapping process after, need not extra manual operation, can directly smash, and is very convenient.

drawings

The aspects and advantages of the present application will become apparent to those of ordinary skill in the art upon reading the following detailed description of the preferred embodiments. The drawings are only for purposes of illustrating the preferred embodiments and are not to be construed as limiting the invention. In the drawings:

Fig. 1 is a schematic structural diagram of embodiment 1 of the present invention;

FIG. 2 is a partial schematic view of the discharge position;

The components represented by the reference numerals in the figures are:

1. The aging bed comprises an aging bed frame, 2, a hopper, 3, a transmission chain, 4, a driving wheel, 5, a driven wheel, 6, a vertical type bearing with a seat, 7, a sliding block bearing with a seat on the outer spherical surface, 8, a slide way, 9, a fixed frame, 10, a movable rod, 11, a motor, 12 and a speed reducer.

Detailed Description

Exemplary embodiments of the present disclosure will be described in more detail below with reference to the accompanying drawings. It should be noted that these embodiments are provided so that this disclosure can be more completely understood and fully conveyed to those skilled in the art, and the present disclosure may be implemented in various forms without being limited to the embodiments set forth herein.

It will be understood that when an element is referred to as being "connected" or "coupled" to another element, it can be directly connected or coupled to the other element or intervening elements may be present. Other terms used to describe the relationship between elements should be interpreted in a similar manner (e.g., "between," "adjacent," etc.).

Example 1

Referring to fig. 1, fig. 1 is a mobile aging bed of this embodiment, which includes an aging bed frame 1, a continuous conveying device and a driving system, wherein the continuous conveying device is a chain transmission device, and under the action of the driving system, materials are aged on a conveying line and conveyed to the next process.

Further, both ends are equipped with action wheel 4 respectively around ageing bed frame 1 and follow driving wheel 5, and action wheel 4 is connected with a plurality of sections drive chain 3 from between driving wheel 5, and wherein, install hopper 2 above every section drive chain 3, the hopper opening is outwards, does periodic rotation around action wheel 4 and from driving wheel 5 along with drive chain 3, action wheel 4 rotates forward under the drive of motor 11 and speed reducer.

In this embodiment, the aging bed frame 1 is formed by connecting sectional materials in a horizontal-vertical staggered manner to form a stable frame, corresponding support frames are arranged at positions of the upper driving wheel 4, the lower driving wheel 5, the transmission chain 3 and the like, guard rails are further arranged at two sides of the transmission chain 3, so that a person can conveniently overhaul or check aging conditions, and a vertical distance adjusting device is arranged at the lowest end of the vertical supporting rod of the aging bed frame 1 to ensure that the whole equipment is in a horizontal position.

Preferably, in this embodiment, the driving wheel 4 and the driven wheel 5 have the same size, are located on the same horizontal plane, have tooth-shaped structures outside, and are matched with the transmission chain 3 in size; the driving wheel 4 is fixed on a supporting frame extending outwards from the aging bed frame 1 through a vertical bearing with a seat 6, and referring to fig. 2, the driven wheel 5 is connected on a fixed frame 9 behind the aging bed frame 1 through a sliding block bearing with a seat 7 on the outer spherical surface.

Furthermore, the driven wheel 5 is a movable wheel, and the distance between the driven wheel and the driving wheel 4 can be adjusted through the sliding block spherical outside surface bearing with a seat 7, so that the tightness of the transmission chain 3 can be adjusted, and the transmission chain can be kept in a better working state.

In this embodiment, the two sides of the bearing 7 with the seat on the outer spherical surface of the sliding block are provided with grooves, one end of the bearing is provided with a threaded hole, the bearing is installed between the upper fixing frame 9 and the lower fixing frame 9 at the back of the aging bed frame 1, the inner side of the fixing frame 9 is welded with a slide rail 8, and the bearing 7 with the seat on the outer spherical surface of the sliding block is connected to the slide rail 8 through the grooves at the two sides.

Furthermore, one end of the threaded hole of the bearing with the seat on the outer spherical surface of the sliding block 7 faces the inner side of the aging bed frame 1, the movable rod 10 is connected onto the bearing with the seat on the outer spherical surface of the sliding block, the movable rod 10 is a threaded rod, one end of a bolt head is located on the inner side of the aging bed frame 1, the tail end of the bolt head is screwed into the bearing with the seat on the outer spherical surface of the sliding block 7, and the distance between the driving wheel 4 and the driven wheel.

in this embodiment, the driving chains 3 are long pitch driving chains, and the length of the driving chains is greater than 200mm, so that the loading of the hoppers 2 between the driving chains 3 is facilitated.

The portable ageing bed of this embodiment is mainly applied to the silica gel ageing, then carries the silica gel after will ageing to the tapping process, consequently 2 hoppers between drive chain 3 adopt rectangular structure, and length is greater than 1500mm, is equipped with 7 baffles in the hopper 2, evenly divide into 8 with the material, and like this, the size of every piece is less, the breakage of being convenient for.

Furthermore, the hopper 2 is connected to the transmission chain 3, the width of the hopper is smaller than the length of each section of transmission chain, when the hopper 2 runs to the driving wheel 4, the hopper will rotate downwards along with the transmission chain 3 and finally turn to the opposite direction to move, and the materials in the hopper 2 are discharged into a corresponding container or a transmission belt to be conveyed away when rotating downwards.

Furthermore, in order to ensure the aging quality, a heating device is arranged at the lower part of the hopper 2, and a temperature detector is arranged in the hopper and used for detecting the aging temperature in the hopper in real time.

The utility model discloses the biggest bright spot is silica gel and realizes ageing in the transmission course from driving wheel 5 to action wheel 4, consequently, transmission chain 3 rotates the time of a week and is greater than the twice of the normal ageing time of material, guarantees that silica gel transmission has accomplished ageing to action wheel 4 position after.

Furthermore, the aging time of the silica gel at 50 ℃ needs 4 hours at least, the time of one week of the operation of the mobile aging bed needs more than 8 hours, and preferably, the rotating speed of a motor can be controlled by a 7.5kw frequency converter, so that the aging effect of the silica gel is ensured.

Specifically, equipment parameters are adjusted in advance according to the aging time and the aging temperature required by the material to be aged and are started, the material is sequentially loaded into the hopper 2 through which the driven wheel 5 passes, the hopper 2 loaded with the material slowly moves towards the driving wheel 4 along with the transmission chain 3 and is aged, when the hopper 2 is conveyed to the driving wheel 4, the aging is completed, the hopper 2 starts to turn downwards along with the rotation of the driving wheel 4, the material in the hopper 2 is poured onto a container or a conveying belt required by the next process, the hopper 2 unloaded with the material starts to slowly move towards the driven wheel, and the next aging operation is prepared.

The above description is only for the preferred embodiment of the present invention, but the scope of the present invention is not limited thereto, and any changes or substitutions that can be easily conceived by those skilled in the art within the technical scope of the present invention should be covered by the present invention. Therefore, the protection scope of the present invention shall be subject to the protection scope of the claims.

Claims

1. A movable ageing bed is characterized in that: the aging bed comprises an aging bed frame (1), a continuous conveying device and a driving system, wherein the aging bed frame (1) is formed by connecting metal sections and/or plates, a driving wheel (4) and a driven wheel (5) are respectively arranged at the front end and the rear end of the aging bed frame, a plurality of sections of transmission chains (3) are connected onto the aging bed frame to serve as the continuous conveying device, a hopper (2) is arranged on each section or part of the transmission chains (3), the opening of the hopper (2) faces outwards, and the hopper rotates around the driving wheel (4) and the driven wheel (5) periodically along with the transmission chains (3); the driving system acts on the driving wheel (4) through the motor (11) and the speed reducer (12) to drive the continuous conveying device to operate.

2. A mobile aging bed according to claim 1, wherein: a plurality of partition plates are arranged in the hopper (2) according to the set size to divide the material into a plurality of small blocks.

3. A mobile aging bed according to claim 1 or 2, wherein: and a heating device is arranged at the lower part of the hopper (2) and used for providing aging temperature, and a temperature detector is arranged in the hopper (2) and used for detecting the aging temperature in the hopper (2).

4. A mobile aging bed according to claim 1 or 2, wherein: the driving wheel (4) and the driven wheel (5) are the same in size and are positioned on the same horizontal plane, the outer parts of the driving wheel and the driven wheel are in toothed structures, and the sizes of the driving wheel and the driven wheel are matched with those of the transmission chain (3); the driving wheel (4) and the driven wheel (5) are connected to the aging bed frame (1) through a bearing with a seat and a fixing frame (9).

5. A mobile aging bed according to claim 1 or 2, wherein: the driven wheel (5) is a movable wheel, and the distance between the driven wheel and the driving wheel (4) can be adjusted.

6. A mobile aging bed according to claim 5, characterized in that: the driven wheel (5) is connected with the aging bed frame (1) through a sliding block outer spherical surface bearing with seat (7) and two side slideways (8), and the middle of the sliding block outer spherical surface bearing with seat (7) is connected to the aging bed frame (1) through a movable rod (10).

7. A mobile aging bed according to claim 1, wherein: the transmission chain (3) is a long-pitch transmission chain, the length of the transmission chain is larger than 200mm, the hopper (2) is connected to the transmission chain (3), the width of the hopper is smaller than the length of each section of the transmission chain (3), and the length of the hopper is larger than 1500 mm.

8. A mobile aging bed according to claim 1, 2 or 7, wherein: the driving wheel (4), the driven wheel (5) and the transmission chains (3) are provided with two sets, and the two sets of transmission chains (3) are respectively connected to two ends of the hopper (2) in the length direction.

9. A mobile aging bed according to claim 1 or 2, wherein: the movable aging bed is used for aging silica gel and is arranged at the front end of a rubber tapping process, and a container or a conveying device connected with the rubber tapping process is unloaded with the silica gel when the hopper (2) is turned downwards.

10. A mobile aging bed according to claim 9, wherein: the rotating speed of the motor (11) is controlled through the frequency converter, so that the time of one circle of rotation of the transmission chain (3) is more than twice of the aging time required by the silica gel.