CN209722478U - Bobbin thread for sewing machine peg or spindle based on color sensing rotates testing agency - Google Patents
Bobbin thread for sewing machine peg or spindle based on color sensing rotates testing agency Download PDFInfo
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- CN209722478U CN209722478U CN201920235098.7U CN201920235098U CN209722478U CN 209722478 U CN209722478 U CN 209722478U CN 201920235098 U CN201920235098 U CN 201920235098U CN 209722478 U CN209722478 U CN 209722478U
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Abstract
The utility model discloses a kind of bobbin thread for sewing machine peg or spindles based on color sensing to rotate testing agency, including bobbin case, the bobbin case is internally provided with shuttle frame, peg or spindle is plugged on the shuttle frame, annular groove is provided with outside the two sides of the peg or spindle, coloring face is provided on the annular groove, the side of the peg or spindle is provided with bobbin case, open slot is provided on the bobbin case, the side of the bobbin case is provided with Suo Men, the side of the bobbin case is provided with L bracket, the side of the L bracket has been bolted to connection sensor stand, color sensor is installed on the sensor stand, utility model design is reasonable, it can be with the working condition of the peg or spindle of real-time detection sewing machine, it can judge whether peg or spindle normally rotates clockwise or rotate counterclockwise completely, it is worth promoting.
Description
Technical field
The utility model belongs to industrial sewing technical field, and in particular to a kind of bobbin thread for sewing machine shuttle based on color sensing
Core rotates testing agency.
Background technique
The baseline of sewing machine is wrapped in inside peg or spindle, when sewing machine work, drives the dynamic of upper thread winding in eedle
Under power drive, peg or spindle is rotate at high speed.Lack and rotating shuttle or sewing machine machine operation in the starting of sewing machine work, baseline
In the case where exception, peg or spindle will appear abnormal working condition, that is, drive normal rotation without normal quilt cover line, cause
Baseline lacks when sewing, and structure ultimately causes the workpiece (such as ribbon etc.) of sewing above without baseline, results in this way
The intensity of sewing substantially reduces.Such case is in the field of the high requests such as safety belt, it may appear that fatal consequence, so stitching
While machine of threading works, become extremely important if it can monitor peg or spindle in real time and whether normally rotate.On the other hand due to shuttle
Core is running at high speed, and peg or spindle is mounted in inside bobbin case, is often difficult to judge whether rotating shuttle rotates, this is also much to stitch
It threads the problem of field face.Manually the mode of range estimation and breaking test carries out auxiliary judgment substantially at present, therefore, practical new
Type is a kind of necessary to solve the above problems based on the bobbin thread for sewing machine peg or spindle rotation testing agency of color sensing.
Utility model content
The purpose of this utility model is to provide a kind of bobbin thread for sewing machine peg or spindles based on color sensing to rotate testing agency,
To solve the problems mentioned in the above background technology.
To achieve the above object, the utility model provides the following technical solutions: a kind of sewing machine bottom based on color sensing
Line peg or spindle rotates testing agency, including bobbin case, the bobbin case are internally provided with shuttle frame, are plugged with peg or spindle on the shuttle frame, institute
It states and is provided with annular groove outside the two sides of peg or spindle, coloring face is provided on the annular groove, the side of the peg or spindle is provided with shuttle
Core retainer plate is provided with open slot on the bobbin case, and the side of the bobbin case is provided with Suo Men, and the side of the bobbin case is provided with L
Shape bracket, the side of the L bracket have been bolted to connection sensor stand, have been equipped with face on the sensor stand
Colour sensor.
Preferably, multichannel color mark sensor of the color sensor using Keyence, concrete model CZ-H32,
The detector of the color sensor is located at the underface of open slot.
Preferably, be coated with the paint of three kinds of colors of RGB on the coloring face, the sequence coloured on the coloring face be it is red,
It is blue, green.
The technical effect and advantage of the utility model: detection machine should be rotated based on the bobbin thread for sewing machine peg or spindle that color senses
Structure, by the coloring face being arranged on peg or spindle, color sensor acquires the color change that face is coloured on peg or spindle, the telecommunications that will test
Number PLC being passed to, PLC can acquire in real time the logical order of this color, and monitor in real time, once the sequence of color logic switch
Not right, PLC can send information to sewing machine, and notice sewing machine stops working, and PLC provides corresponding warning message simultaneously, the reality
It is reasonable with new design, it can judge completely that whether normal peg or spindle is suitable with the working condition of the peg or spindle of real-time detection sewing machine
Hour hands rotation or counterclockwise rotation, are worth promoting.
Detailed description of the invention
Fig. 1 is the configuration schematic diagram of the utility model;
Fig. 2 is the peg or spindle structural schematic diagram of the utility model;
Fig. 3 is the structural schematic diagram of the utility model.
In figure: 1 bobbin case, 2 shuttle framves, 3 peg or spindles, 4 bobbin cases, 5 open slots, 6 shuttle doors, 7 annular grooves, 8 coloring faces, 9 colors pass
Sensor, 10L shape bracket, 11 sensor stands.
Specific embodiment
The following will be combined with the drawings in the embodiments of the present invention, carries out the technical scheme in the embodiment of the utility model
Clearly and completely describe, it is clear that the described embodiments are only a part of the embodiments of the utility model, rather than whole
Embodiment.Based on the embodiments of the present invention, those of ordinary skill in the art are without making creative work
Every other embodiment obtained, fall within the protection scope of the utility model.
Embodiment
The utility model provides a kind of bobbin thread for sewing machine peg or spindle rotation detection based on color sensing as shown in Figs. 1-3
Mechanism, including bobbin case 1, the bobbin case 1 are internally provided with shuttle frame 2, peg or spindle 3 are plugged on the shuttle frame 2, the peg or spindle 3
It is provided with annular groove 7 outside two sides, coloring face 8 is provided on the annular groove 7, the side of the peg or spindle 3 is provided with bobbin case
4, open slot 5 is provided on the bobbin case 4, and the side of the bobbin case 4 is provided with shuttle door 6, and the side of the bobbin case 1 is provided with
L bracket 10, the side of the L bracket 10 have been bolted to connection sensor stand 11, the sensor stand 11
On color sensor 9 is installed.
Specifically, multichannel color mark sensor of the color sensor 9 using Keyence, concrete model CZ-H32,
The detector of the color sensor 9 is located at the underface of open slot 5.
Specifically, being coated with the paint of three kinds of colors of RGB on the coloring face 8, the sequence coloured on the coloring face 8 is
It is red, blue, green.
A kind of detection method of the bobbin thread for sewing machine peg or spindle rotation testing agency based on color sensing, should be sensed based on color
Bobbin thread for sewing machine peg or spindle rotation testing agency detection method specific step is as follows:
S1: bobbin case 1 is fastened in lower axle with screw, is transported with annular guiding tooth high speed of the 2nr/min revolving speed on shuttle frame
Turn, the needle thread loop of pin hole attachment is pierced into using the spur on bobbin case 1;
S2: the mandrel of 2 bottom center of shuttle frame is for supporting bobbin case 4 and peg or spindle 3;
S3: 3 loop of peg or spindle is the coil holder for being wound with shuttle thread on the mandrel of bobbin case 4, when sewing, when shuttle thread is taken out
When dynamic, peg or spindle 3 is freely rotated around mandrel with feeding ground thread;
S4: bobbin case 4 accommodates and is used to support peg or spindle 3, and center has a hollow shaft sleeve on shuttle frame 2, and by 6, shuttle door
Bobbin case 4 is fixed on shuttle frame 2, is not rotated with bobbin case 1 when work;
S5: in the color sensor 9 that the lower section of bobbin case 1 is arranged, when peg or spindle 3 normally rotates, color sensor is sentenced in real time
The switch logic of disconnected color: red -> blue -> green;If the switch logic sequence of color sensor real-time judge color: red
Color -> green -> blue, then may determine that peg or spindle not is normally to rotate, and the electric signal that color sensor will test passes to PLC,
PLC can acquire in real time the logical order of this color, and monitor in real time, once the sequence of color logic switch is not right, PLC can be sent out
Breath deliver letters to sewing machine, notifies sewing machine to stop working, PLC provides corresponding warning message simultaneously.
Working principle: testing agency should be rotated based on the bobbin thread for sewing machine peg or spindle that color senses, color sensor detects
Optical signal is transmitted to photoelectricity stream transformer by photodiode or with the light of color filters by the color change in coloring face 8
Electric diode composition, photodiode is similar with light emitting diode, and core is also p-n junction, but photodiode is that luminous energy is turned
For the converter of electric energy.There are the window that illumination can be allowed to be mapped to photosensitive area, photodiode work on photodiode shell
Make under backward voltage.When no light, only have faint one dark current of reverse leakage current to pass through in the p-n junction of reverse bias.When
When the light-wave irradiation for having photon energy to be greater than p-n junction semiconductor material forbidden bandwidth, the valence electron in each region of p-n junction absorbs light
After sub- energy, will strain at the leass and become free electron, while generate a hole, these by illumination generate free electron and
Hole is known as photo-generated carrier.In the area p and the area n far from depletion layer, because electric field strength is weak, photo-generated carrier can only be spread
Movement, disappears in diffusion process because compound, it is impossible to form photoelectric current.And since electric field strength is big in depletion layer, photoproduction
Free electron and hole will be moved to the area n and the area p under electric field force effect with very big speed respectively, and reach electrode along external circuit
Movement forms photoelectric current.Direction by photodiode cathode to anode.Convert the light to photoelectric current.External electrical can be used
Photoelectric current is converted into proportional voltage output by road, be may then pass through analog-digital converter and is converted voltage to number
Format is transported in microcontroller.The traditional method of sensed color is to combine using three to four photodiodes at one piece
Structure on chip, and red, green, blue colour filter is placed in the surface of photodiode.Then it is converted by A/D conversion module
Digital signal is sent to PLC, and PLC can acquire in real time the logical order of this color, and monitor in real time, once color logic is cut
The sequence changed is not right, and PLC can send information to sewing machine, and notice sewing machine stops working, and PLC provides corresponding alarm signal simultaneously
Whether breath, utility model design rationally, can judge peg or spindle completely with the working condition of the peg or spindle of real-time detection sewing machine
It normally rotates clockwise or rotates counterclockwise, be worth promoting.
Finally, it should be noted that the above descriptions are merely preferred embodiments of the present invention, it is not limited to this
Utility model, although the utility model is described in detail with reference to the foregoing embodiments, for those skilled in the art
For, it is still possible to modify the technical solutions described in the foregoing embodiments, or to part of technical characteristic
It is equivalently replaced, within the spirit and principle of the utility model, any modification, equivalent replacement, improvement and so on,
It should be included within the scope of protection of this utility model.
Claims (3)
1. a kind of bobbin thread for sewing machine peg or spindle based on color sensing rotates testing agency, including bobbin case (1), it is characterised in that: institute
Being internally provided with shuttle frame (2) for bobbin case (1) is stated, is plugged with peg or spindle (3) on the shuttle frame (2), outside the two sides of the peg or spindle (3)
It is provided with annular groove (7), is provided with coloring face (8) on the annular groove (7), the side of the peg or spindle (3) is provided with bobbin case
(4), it is provided with open slot (5) on the bobbin case (4), the side of the bobbin case (4) is provided with Suo Men (6), the bobbin case (1)
Side be provided with L bracket (10), the side of the L bracket (10) has been bolted to connection sensor stand
(11), color sensor (9) are installed on the sensor stand (11).
2. a kind of bobbin thread for sewing machine peg or spindle based on color sensing according to claim 1 rotates testing agency, feature
Be: the color sensor (9) uses the multichannel color mark sensor of Keyence, concrete model CZ-H32, the color
The detector of sensor (9) is located at the underface of open slot (5).
3. a kind of bobbin thread for sewing machine peg or spindle based on color sensing according to claim 1 rotates testing agency, feature
Be: being coated with the paint of three kinds of colors of RGB on the coloring face (8), the sequence coloured on the coloring face (8) be it is red, blue,
It is green.
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Cited By (1)
Publication number | Priority date | Publication date | Assignee | Title |
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CN109706645A (en) * | 2019-02-25 | 2019-05-03 | 陈艺舟 | Based on the bobbin thread for sewing machine peg or spindle rotation testing agency of color sensing and detection method |
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Cited By (1)
Publication number | Priority date | Publication date | Assignee | Title |
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CN109706645A (en) * | 2019-02-25 | 2019-05-03 | 陈艺舟 | Based on the bobbin thread for sewing machine peg or spindle rotation testing agency of color sensing and detection method |
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