CN204766129U - Automatic weld goggles with self -checking function - Google Patents

Automatic weld goggles with self -checking function Download PDF

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Publication number
CN204766129U
CN204766129U CN201520364038.7U CN201520364038U CN204766129U CN 204766129 U CN204766129 U CN 204766129U CN 201520364038 U CN201520364038 U CN 201520364038U CN 204766129 U CN204766129 U CN 204766129U
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China
Prior art keywords
self
signal
control device
eye lens
checking function
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Expired - Fee Related
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CN201520364038.7U
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Chinese (zh)
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钱敏
胡丹峰
黄鹤
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Suzhou University
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Suzhou University
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Abstract

The utility model discloses an automatic weld goggles with self -checking function can be when carrying out welding jobs gathers the brightness flop of arc light by light -sensitive device to control eyepiece device changes dark state into, resumes the vitreous state when the arc light extinguishes, and can make the goggles be in different shading degree according to preset or the automatic brightness flop that adapts to among the welding process. Simultaneously, have self checking circuit on the welding goggles, start the detection to the auto -changing shade function at every turn when switch opens, utilizing the pilot lamp to inform the user, whether current to become the light function normal, avoid since the inefficacy of self function to user's injury when causing the welding.

Description

A kind of automatic welding protective eye lens with self-checking function
Technical field
This utility model relates to a kind of automatic welding protective eye lens with self-checking function, belongs to technical field of welding equipment.
Background technology
Can produce strong arclight in common weld job process, this just needs to use welding goggles with the radiation being avoided the eyes of welding personnel to be subject to harmful light, morely at present uses common welding goggles.Arc light when this product just blocks welding with the plastics of dark color, glass or optical filter, when welding the starting the arc, under strong arclight irradiates, welding personnel can see workpiece, soldering turret and working environment clearly, but before and after the starting the arc, its visual field is then intercepted by the protective eye lens eyeglass of dark color, operation often can only be groped, or take down protective eye lens operation, both inconvenience was also dangerous.In the process of welding, arc light light intensity magnitude is different, and operating ambient temperature is also different, and welding personnel but can only use the welding goggles that dark-state degree is single, does not accomplish sufficient protection to the eyes of user.According to statistics, the electric ophthalmia case that China causes every year accounts for 26% of occupation disease sum, and its one of the main reasons is exactly because the defect of above-mentioned common welding protection equipment.Simultaneously because the moment in striking cannot pass through direct visual perception pad, thus have impact on planarization and the fineness of face of weld, reduce welding quality.
So need design can the welding goggles of automatic beam change to solve the problem.Be in the patent of CN2572938Y at Authorization Notice No., when main employing photodiode and gate circuit complete welding, control the change light of liquid crystal display; Be in the patent of CN102551953A at application publication number, when main employing photodiode and IC1 (PIC16F629) complete welding, control the change light of liquid crystal light valve; Be in the patent of 200720173962.2 at Authorization Notice No., shade number, sensitivity and delay time can be regulated; Be in the patent of 201290803Y at Authorization Notice No., charactron can be adopted to show to adjustment shade number, sensitivity and delay time.Can be found out by above patent, adopt the bright-dark degree that photoelectric device detects arclight, control circuit controls liquid crystal light valve to be applied in the design of automatic welding protective eye lens with automatic protection when completing welding.But in above-mentioned patent, do not consider that if photoelectric device lost efficacy or control circuit breaks down, the situation that the protective measure expected does not come into force, brings the injury larger to welding personnel than traditional protective eye lens so on the contrary.
Utility model content
The object of this part is to summarize some aspects of embodiment of the present utility model and briefly introduces some preferred embodiments.May do in the specification digest and utility model title of this part and the application a little simplify or omit with avoid making this part, specification digest and utility model title object fuzzy, and this simplification or omit and can not be used for limiting scope of the present utility model.
In view of above-mentioned and/or existing there is Problems existing in the automatic welding protective eye lens of self-checking function, propose this utility model.
Therefore, the purpose of this utility model is to provide a kind of automatic welding protective eye lens with self-checking function.
For solving the problems of the technologies described above, this utility model provides following technical scheme: a kind of automatic welding protective eye lens with self-checking function, and it comprises, photosensitive device, responds to thus optical signal is changed into the signal of telecommunication to export incident ray power; Control device, receives the signal of telecommunication that photosensitive system sends, and carries out judging current duty according to the described signal of telecommunication, then exports corresponding signal according to the result judged and current ambient temperature; And, eyepiece device, the signal that receiving control system sends, and realize light and shade transformation according to this signal.
As a kind of preferred version with the automatic welding protective eye lens of self-checking function described in the utility model, wherein: described photosensitive device comprises light sensitive diode, when unglazed photograph, now light sensitive diode cut-off; When being subject to illumination, saturated reverse leakage current increases, and form photoelectric current, it changes with the change of incident intensity, thus is used for detecting the state of arc light in welding.
As a kind of preferred version with the automatic welding protective eye lens of self-checking function described in the utility model, wherein: described control device comprises, data acquisition unit, self-test unit, data operation processing unit, drive singal output unit and button judging unit, wherein, data acquisition unit ensures the response speed of protective eye lens, and every 0.2ms reads in the voltage signal once produced by described photosensitive device; Self-test unit is undertaken judging and calculating by the signal that data acquisition unit obtains, thus provides eyepiece device information whether working properly; Data operation processing unit completes and processes the current duty of rear judgement to the signal of telecommunication collected; Drive singal output unit exports corresponding signal according to the result of date processing and current ambient temperature, makes eyepiece device be in correct shading status; And button judging unit regulates parameter when using according to the result of button.
As a kind of preferred version with the automatic welding protective eye lens of self-checking function described in the utility model, wherein: described control device also comprises, signal condition unit, amplifies the described signal of telecommunication and exports control device to after filtering.
As a kind of preferred version with the automatic welding protective eye lens of self-checking function described in the utility model; wherein: described control device also comprises; temperature sensing unit, is sent to temperature information in described control device, thus carries out corresponding compensation with the good protection ensured user eyes.
As a kind of preferred version with the automatic welding protective eye lens of self-checking function described in the utility model, wherein: described control device also comprises, Flash cell, before welding goggles uses by control device control flashing for several times, undertaken detecting by photosensitive device and controlled eyepiece device while and transfer dark-state to by bright state.
As a kind of preferred version with the automatic welding protective eye lens of self-checking function described in the utility model, wherein: described control device also comprises, driver element, the change of eyepiece device both end voltage is controlled by driver element.
This utility model relates to a kind of automatic beam change welding goggles with self-checking function, the brightness flop of arc light can be gathered by light-sensitive device when carrying out weld job, thus control eyepiece device changes dark state into, pellucidity is returned to when arc light extinguishes, and can according to preset or the brightness flop adapted in welding process makes protective eye lens be in different shading degree automatically.Simultaneously, welding goggles has self-checking circuit, start detection to automatic beam change function when each on and off switch is opened, whether user current change light function is normal to utilize display lamp to notify, the injury to user when avoiding the inefficacy due to self function to cause welding.
Accompanying drawing explanation
In order to be illustrated more clearly in the technical scheme of this utility model embodiment, below the accompanying drawing used required in describing embodiment is briefly described, apparently, accompanying drawing in the following describes is only embodiments more of the present utility model, for those of ordinary skill in the art, under the prerequisite not paying creative work, other accompanying drawing can also be obtained according to these accompanying drawings.Wherein:
Fig. 1 is the structural representation with the automatic welding protective eye lens of self-checking function described in the utility model.
Detailed description of the invention
For enabling above-mentioned purpose of the present utility model, feature and advantage become apparent more, are described in detail detailed description of the invention of the present utility model below in conjunction with Figure of description.
Set forth a lot of detail in the following description so that fully understand this utility model, but this utility model can also adopt other to be different from alternate manner described here to implement, those skilled in the art can when doing similar popularization without prejudice to when this utility model intension, and therefore this utility model is by the restriction of following public specific embodiment.
Secondly, alleged herein " embodiment " or " embodiment " refers to special characteristic, structure or the characteristic that can be contained at least one implementation of this utility model.Different local in this manual " in one embodiment " occurred not all refers to same embodiment, neither be independent or optionally mutually exclusive with other embodiments embodiment.
As shown in Figure 1, this utility model provides a kind of automatic welding protective eye lens with self-checking function, and it comprises, and can respond to incident ray power thus optical signal be changed into the photosensitive device 100 of signal of telecommunication output; The signal of telecommunication that photosensitive system sends can be received, and carry out judging current duty according to the described signal of telecommunication, then export the control device 200 of corresponding signal according to the result judged and current ambient temperature; And, can the signal that sends of receiving control system, and realize according to this signal the eyepiece device 300 that light and shade changes.
Photosensitive device 100 comprises light sensitive diode, when unglazed photograph, and now light sensitive diode cut-off; When being subject to illumination, saturated reverse leakage current increases, and form photoelectric current, it changes with the change of incident intensity, thus is used for detecting the state of arc light in welding.Light sensitive diode and semiconductor diode are structurally similar, and its tube core is a PN junction with photosensitive feature, has unilateral conduction, need add backward voltage when therefore working.During unglazed photograph, there is very little saturated reverse leakage current, i.e. dark current, now light sensitive diode cut-off.When being subject to illumination, saturated reverse leakage current increases greatly, and form photoelectric current, it changes with the change of incident intensity, thus can be used for detecting the state of arc light in welding.Two light sensitive diodes are placed, the change of arc light during for detecting welding before eyepiece device 300; At two light sensitive diodes of placement below of eyepiece device 300, for the self-inspection of welding mask; After light sensitive diode changes optical signal into the signal of telecommunication, carry out by signal condition unit the interface amplifying and send into after filtering control device 200.
Eyepiece device 300 is transparent in normal state, and when its two ends add voltage, the liquid crystal molecule of the LCD panel inside of eyepiece device 300 starts distortion and rotates, and makes LCD panel from appearance by bright dimmed, and can realize different shade number effects when institute's making alive is different.Control device 200 controls the change of eyepiece device 300 both end voltage by driver element by PWM mode.
When ambient temperature is different; under same voltage, the dark-state degree of eyepiece device 300 also can be different; so employ temperature sensing unit in this utility model, temperature information is sent in control device 200, thus carries out corresponding compensation with the good protection ensured user eyes.
Flash cell is used for controlling flashing for several times by control device 200 before welding goggles uses, and is undertaken detecting and controlled eyepiece device 300 simultaneously transferring dark-state to by bright state by light sensitive diode.In the process, whether normally control device 200 can judge light sensitive diode and eyepiece device 300, can measure the response time of this face shield simultaneously, thus complete process of self-test.If self-inspection is not passed through, control indication LED lamp by control device 200 and provide alarm signal prompting user, export control signal simultaneously and make eyepiece device 300 be in the darkest state.
In addition, can also be arranged sensitivity, shade number and the dark-state delay time on state of by button.
Control device 200 comprises data acquisition unit, self-test unit, data operation processing unit, drive singal output unit and button judging unit.
Data acquisition unit mainly completes the initialization of function, and data timing such as to read at the function.In order to ensure the response speed of protective eye lens, every 0.2ms reads in the voltage signal once produced by light sensitive diode.
Self-test unit mainly completes the light emitting control to Flash cell, and judges the signal obtained by data acquisition unit and calculate, thus provides welding goggles information whether working properly.
Data operation processing unit mainly completes and processes the current duty of rear judgement to the signal collected.In program prevent erroneous judgement and to external world light on the impact of signal having been done suitable process, ensure that the good conformity of eyepiece device from bright speed of changing to blackout and the conversion human eye from dark to bright.
Drive singal output unit mainly exports corresponding pwm signal according to the result of date processing and current ambient temperature, makes eyepiece device be in correct shading status.
Button judging unit mainly regulates parameter when using according to the result of sub key.
It should be noted that, above embodiment is only in order to illustrate the technical solution of the utility model and unrestricted, although be described in detail this utility model with reference to preferred embodiment, those of ordinary skill in the art is to be understood that, can modify to the technical solution of the utility model or equivalent replacement, and not departing from the spirit and scope of technical solutions of the utility model, it all should be encompassed in the middle of right of the present utility model.

Claims (7)

1. there is an automatic welding protective eye lens for self-checking function, it is characterized in that: comprise,
Photosensitive device, responds to incident ray power thus optical signal is changed into signal of telecommunication output;
Control device, receives the signal of telecommunication that photosensitive system sends, and carries out judging current duty according to the described signal of telecommunication, then exports corresponding signal according to the result judged and current ambient temperature; And,
Eyepiece device, the signal that receiving control system sends, and realize light and shade transformation according to this signal.
2. the automatic welding protective eye lens with self-checking function according to claim 1, is characterized in that: described photosensitive device comprises light sensitive diode, when unglazed photograph, and now light sensitive diode cut-off; When being subject to illumination, saturated reverse leakage current increases, and form photoelectric current, it changes with the change of incident intensity, thus is used for detecting the state of arc light in welding.
3. the automatic welding protective eye lens with self-checking function according to claim 1, is characterized in that: described control device comprises, data acquisition unit, self-test unit, data operation processing unit, drive singal output unit and button judging unit, wherein,
Data acquisition unit ensures the response speed of protective eye lens, and every 0.2ms reads in the voltage signal once produced by described photosensitive device;
Self-test unit is undertaken judging and calculating by the signal that data acquisition unit obtains, thus provides eyepiece device information whether working properly;
Data operation processing unit completes and processes the current duty of rear judgement to the signal of telecommunication collected;
Drive singal output unit exports corresponding signal according to the result of date processing and current ambient temperature, makes eyepiece device be in correct shading status; And,
Button judging unit regulates parameter when using according to the result of button.
4. the automatic welding protective eye lens with self-checking function according to claim 3, is characterized in that: described control device also comprises,
Signal condition unit, amplifies the described signal of telecommunication and exports control device to after filtering.
5. the automatic welding protective eye lens with self-checking function according to claim 3 or 4, is characterized in that: described control device also comprises,
Temperature sensing unit, is sent to temperature information in described control device, thus carries out corresponding compensation with the good protection ensured user eyes.
6. the automatic welding protective eye lens with self-checking function according to claim 2, is characterized in that: described control device also comprises,
Flash cell, controls flashing for several times by control device before welding goggles uses, and is undertaken detecting and controlled eyepiece device simultaneously transferring dark-state to by bright state by photosensitive device.
7. the automatic welding protective eye lens with self-checking function according to claim 3 or 4, is characterized in that: described control device also comprises,
Driver element, controls the change of eyepiece device both end voltage by driver element.
CN201520364038.7U 2015-05-29 2015-05-29 Automatic weld goggles with self -checking function Expired - Fee Related CN204766129U (en)

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Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN111988519A (en) * 2019-05-22 2020-11-24 奥托斯维株式会社 Welding guidance system for providing high-quality images

Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN111988519A (en) * 2019-05-22 2020-11-24 奥托斯维株式会社 Welding guidance system for providing high-quality images

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Granted publication date: 20151118

Termination date: 20180529